Daytona ANIMA FLX Series Owner's Manual
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Daytona ANIMA FLX Series Owner's Manual

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ANIMA F, FDX, FLX ENGINE
ENGINE No. ANIMA190FDX/FLX: 2745000000-
ENGINE No. ANIMA150FDX/FLX: 2745000000-
ENGINE No. ANIMA190/150F
ENGLISH MANUAL SECTION
PARTS CATALOGUE SECTION
DAYTONA
Owner's Manual
: 2745000000-
Page 1 - 21
Page 21 - 32
corp.

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  • Page 1 DAYTONA ANIMA F, FDX, FLX ENGINE Owner's Manual ENGINE No. ANIMA190FDX/FLX: 2745000000- ENGINE No. ANIMA150FDX/FLX: 2745000000- ENGINE No. ANIMA190/150F : 2745000000- ENGLISH MANUAL SECTION Page 1 - 21 PARTS CATALOGUE SECTION Page 21 - 32 corp.
  • Page 2 INTRODUCTION Thank you for purchasing of a ANIMA Engine. This manual explains operation, inspection, basic maintenance and tuning of the engine. If you have any questions, please contact the dealer you purchased the engine/bike from. Please read this manual very carefully before use. WARNING 1.

  • Page 3: Customer's Responsibility & Customer Service

    If Products require services, you must take it to the authorized dealer, who is appointed by authorized local distributors of DAYTONA. DAYTONA Corp. JAPAN is NOT in the position to take care of services of any kind with the customers or authorized dealers due to the contract with authorized local distributors.

  • Page 4: Table Of Contents

    CONTENTS INTRODUCTION Page 1 CUSTOMER’S RESPONSIBILITY & CUSTOMER SERVICE Page 2 CONTENTS Page 3 PART NAMES Page 4 GENERAL SPECIFICATIONS Page 5 MAINTENANCE SPECIFICATIONS Page 6 – 9 MAINTENANCE INTERVALS Page 10 - 12 PRE-OPERATION INSPECTION AND MAINTENANCE Page 13 - 19 ENGINE OIL LEVEL INSPECTION Page 13 CARBURETOR SETTING...

  • Page 5: Part Names

    PART NAMES...

  • Page 6: General Specifications

    GENERAL SPECIFICATIONS ENGINE Engine Weight (Dry) 21.5 kg Engine type Air Cooled 4-stroke SOHC Cylinder arrangement Single cylinder, Horizontally mounted Displacement 187.18 cm3( 149.74cm3( ANIMA190 ANIMA150 Bore × stroke 62. 0× 62.0mm( ), 62.0 x 49.6mm( ANIMA190 ANIMA150 Compression ratio 12.1 : 1 Starting system Kick (Kick pedal is NOT included in the Engine Kit)

  • Page 7: Maintenance Specifications

    MAINTENANCE SPECIFICATIONS Item Standard Limit Cylinder head 0.05 mm Warp limit ---- (0.002 in) Cylinder: Bore size 62.00 - 62.015mm (2.4409 – 2.4415) ---- Out of round limit ---- 0.05 mm (0.002 in) Camshaft: Drive method Chain drive (Left) ---- Cam dimensions Intake “H”...
  • Page 8 MAINTENANCE SPECIFICATIONS Item Standard Limit Timing chain: Timing chain No. of links 94 link ---- Timing chain adjustment method Automatic ---- Valve, valve seat, valve guide: Valve clearance (cold) IN 0.05 ~ 0.07 mm (0.0020~ 0.0028 in) ---- 0.05 ~ 0.07 mm (0.0020~ 0.0028 in) ---- Valve dimensions: “A”...
  • Page 9 MAINTENANCE SPECIFICATIONS Item Standard Limit Piston: Piston to cylinder clearance 0.01 ~ 0.04 mm 0.1mm(0.004 in) (0.00039 ~ 0.00157in) Piston size “D” 61.975 ~ 61.99 mm ---- (2.4399 ~ 2.4405 in) Measuring point “H” 8 mm (0.31 in) ---- Piston off-set ---- ---- Piston pin bore inside...
  • Page 10 MAINTENANCE SPECIFICATIONS Item Standard Limit Crankshaft: Crank width “A” 42.2 mm (1.66142 in) ---- Runout limit “C” 0.03 (one-side) 0.1 mm (0.0039 in) Big end side clearance “D” 0.1 ~ 0.35 mm (0.0039 ~ 0.0137 in) 0.6 mm (0.0236 in) Small end free play “E”...

  • Page 11: Maintenance Intervals

    MAINTENANCE INTERVALS Item After Every Every Every Remarks break- race third fifth requir (or 500 (or 1,000 (50km) ENGINE OIL Replace ● ● Inspect ● ENGINE VALVES The engine must Check the valve be cold. ● ● clearances Check the valve Inspect seats and valve ●...
  • Page 12 MAINTENANCE INTERVALS Item After Every Every Every Remarks break- race third fifth requir (or 500 (or 1,000 e-ed (50km) PISTON RING Check ring Inspect ● Replace ● ● PISTON PIN Inspect ● Replace ● CYLINDER HEAD Inspect carbon Inspect and clean deposits and ●...
  • Page 13 MAINTENANCE INTERVALS Item After Every Every Every Remarks break- race third fifth requir (or 500 (or 1,000 e-ed (50km) SPARK PLUG Inspect and clean ● ● Replace ● OIL COOLING SYSTEM(Option) Check hoses & ● ● leakage Replace hoses and ●...

  • Page 14: Pre-Operation Inspection And Maintenance

    PRE-OPERATION INSPECTION AND MAINTENANCE Before riding for break-in operation, practice or a race, make sure the engine is in good operating condition. Before using this engine, check the following points. ENGINE OIL LEVEL INSPECTION 1. Start the engine, warm it up for several minutes, and then turn off the engine and wait for a few minutes.

  • Page 15: Carburetor Setting

    PRE-OPERATION INSPECTION AND MAINTENANCE CARBURETOR SETTING The carburetor is extremely sensitive to foreign matter (dirt, sand, water, etc.). During installation, do not allow foreign matter to get into the carburetor. Always handle the carburetor and its components carefully. Even slight scratches, bends or damage to carburetor parts may prevent the carburetor from functioning correctly.
  • Page 16 ANIMA150: #87003 (#120) #87004 (#122) #87005 (#125) Slow Jet #87006 (#42) Throttle Valve #6.0 (Original of #86588) Jet Needle #86590 W956R-1175W(DAYTONA original) #86640 W956R-1171N Clip position : In the 2 or 3rd groove from the top Air screw 2 return...
  • Page 17 PRE-OPERATION INSPECTION AND MAINTENANCE Carburetor KEIHIN PE28 (DT#85707) Air Temperature 20 degrees Celsius Humidity Atmospheric Pressure 1000 hPa with UNI Air Filter (#UP-4229ST) Fuel Octane#100 Item Recommendation Main Jet ANIMA190: #87005 (#125) ANIMA150: #87003 (#120) #87004 (#122) #87005 (#125) Slow Jet #87006 (#42) Throttle Valve ANIMA190: #3.0...

  • Page 18: Ignition Timing Selection

    PRE-OPERATION INSPECTION AND MAINTENANCE IGNITION TIMING SELECTION: FDX, FLX ANIMA FDX/FLX ENGINE comes with ignition timing selectable CDI unit. To change the ignition timing, it needs to change the connection of the wires that come out of the CDI unit. WIRE CONNECTION TABLE Color of Wire WHITE...

  • Page 19: Rev Limiter Selection

    PRE-OPERATION INSPECTION AND MAINTENANCE REV LIMITER SELECTION: FDX, FLX ANIMA FDX/FLX ENGINE comes with rev limiter selectable CDI unit. To change the rev limiter, it needs to change the connection of the wires that come out of the CDI unit. WIRE CONNECTION TABLE BLACK/ Color of Wire...

  • Page 20: Engine Oil Temperature Control

    PRE-OPERATION INSPECTION AND MAINTENANCE ENGINE OIL TEMPERATURE CONTROL WARNING Engine oil temperature is to be strictly controlled at 90 degrees Celsius (194 degrees Fahrenheit) or lower. Serious damage will occur in the engine if engine oil temperature exceeds 90 degrees Celsius or 194 degrees Fahrenheit.

  • Page 21: Electrical Diagram

    ELECTRICAL DIAGRAM for FDX...
  • Page 22 ELECTRICAL DIAGRAM for FLX, F ***ANIMA “F” model is non-selectable CDI.***...

  • Page 23: Parts Catalogue

    PARTS CATALOGUE Engine No. ANIMA 190/150 FDX/FLX: 2745000000- Engine No. ANIMA 190/150 F : 2745000000- Ref No. Part No. DESCRIPTION REMARKS 86448 BOLT, HEXAGON FLANGE M10x16 20N·m 85877 BOLT, HEXAGON FLANGE M6x12 86468 BOLT, HEXAGON FLANGE M6x18 86466 BOLT, HEXAGON FLANGE M6x25 86471 BOLT, HEXAGON FLANGE M6x30 83703...
  • Page 24 PARTS CATALOGUE Engine No. ANIMA 190/150 FDX/FLX: 2745000000- Engine No. ANIMA 190/150 F : 2745000000- Ref No. Part No. DESCRIPTION REMARKS 86481 ARM, ROCKER ROLLER EX. COMP 86393 ARM, ROCKER ROLLER IN. COMP 86460 BOLT, COUNTERSINK M6x15 10N·m W/THREAD LOCKER 86883 SCREW M6X16 10N·m...
  • Page 25 PARTS CATALOGUE Engine No. ANIMA 190/150 FDX/FLX: 2745000000- Engine No. ANIMA 190/150 F : 2745000000- Ref No. Part No. DESCRIPTION REMARKS 86453 CLIP, PIN PISTON 86381 CRANK SHAFT ASSY 150F STROKE 49.6mm 86620 CRANK SHAFT ASSY 190F STROKE 62.0mm 86383 GEAR, OIL PUMP DRIVE 86415 GEAR, PRIMARY DRIVE...
  • Page 26 PARTS CATALOGUE Engine No. ANIMA 190/150 FDX/FLX: 2745000000- Engine No. ANIMA 190/150 F : 2745000000- Ref No. Part No. DESCRIPTION REMARKS 86474 BOLT, HEXAGON FLANGE M6x55 83761 BOLT, HEXAGON FLANGE M6x65 86360 BOLT, HEXAGON FLANGE M6x70 86459 BOLT, HEXAGON SOCKET M6x105 8N·m 83755 BOLT, OIL DRAIN M12x1.5...
  • Page 27 PARTS CATALOGUE Engine No. ANIMA 190/150 FDX/FLX: 2745000000- Engine No. ANIMA 190/150 F : 2745000000- Ref No. Part No. DESCRIPTION REMARKS 83786 BEARING, #6000 87619 CLUTCH ASSY,W/FORGED GEAR 83768 NUT, SMALL M14 64N·m 83787 PIN, LIFTER CLUTCH 86410 WASHER, SPRING Φ24xΦ14.2x1.2...
  • Page 28 PARTS CATALOGUE Engine No. ANIMA 190/150 FDX/FLX: 2745000000- Engine No. ANIMA 190/150 F : 2745000000- Ref No. Part No. DESCRIPTION REMARKS 86446 BOLT, BANJO M10x22.5 86362 BOLT, HEXAGON FLANGE M6x105 86486 BOLT, HEXAGON FLANGE M6x15 86469 BOLT, HEXAGON FLANGE M6x22 86485 BOLT, HEXAGON FLANGE M6x28 86471...
  • Page 29 PARTS CATALOGUE Engine No. ANIMA 190/150 FDX/FLX: 2745000000- Engine No. ANIMA 190/150 F : 2745000000- Ref No. Part No. DESCRIPTION REMARKS 83788 BEARING #6001 83795 BEARING #6203 86454 BEARING NK152712 86464 BOLT, HEXAGON SOCKET M6x10 86418 GEAR IDLE, STARTER 86416 GEAR, COMP, F for F 86919...
  • Page 30 PARTS CATALOGUE Engine No. ANIMA 190/150 FDX/FLX: 2745000000- Engine No. ANIMA 190/150 F : 2745000000- Ref No. Part No. DESCRIPTION REMARKS 86449 BOLT, HEXAGON SOCKET M6 85877 BOLT, HEXAGON SOCKET M6x15 83833 CONTACT,GEAR INDICATION 87177 DRUM, SHIFT 1-N-2-3-4 COMP for F 86421 DRUM, SHIFT N-1-2-3-4 COMP for FDX, FLX...
  • Page 31 PARTS CATALOGUE Engine No. ANIMA 190/150 FDX/FLX: 2745000000- Engine No. ANIMA 190/150 F : 2745000000- Ref No. Part No. DESCRIPTION REMARKS 84678 BOLT, COUNTERSUNK M6x30 10N·m 84677 BOLT, COUNTERSUNK M6x35 10N·m 84676 GASKET, PUMP OIL 83747 PIN, DOWEL Φ8xΦ6.3x12 86382 PUMP, OIL ASSY...
  • Page 32 PARTS CATALOGUE Engine No. ANIMA 190/150 FDX/FLX: 2745000000- Engine No. ANIMA 190/150 F : 2745000000- Ref No. Part No. DESCRIPTION REMARKS 86407 KICK STARTER ASM...
  • Page 33 PARTS CATALOGUE Engine No. ANIMA 190/150 FDX/FLX: 2745000000- Engine No. ANIMA 190/150 F : 2745000000- Ref No. Part No. DESCRIPTION REMARKS 86461 BOLT, COUNTERSUNK M6x15 10N·m 86464 BOLT, HEXAGON FLANGE M6x25 86472 BOLT, HEXAGON FLNAGE M6x32 87348 BOX, CDI - NON SELECTABLE PROGRAM for F 87349 BOX, CDI WITH SELECTABLE REV LIMITER...
  • Page 34 corp. 2016.01.01...

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