SRAM ROAM 60 Service Manual
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SRAM ROAM 60 Service Manual

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2014
ROAM 60/50
RAIL 50
Service Manual

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Summary of Contents for SRAM ROAM 60

  • Page 1 2014 ROAM 60/50 RAIL 50 Service Manual...
  • Page 2 LIMITATIONS OF LIABILITY To the extent allowed by local law, except for the obligations specifically set forth in this warranty statement, in no event shall SRAM or its third party suppliers be liable for direct, indirect, special, incidental, or consequential damages.

  • Page 3: Table Of Contents

    ROAM 50 Front Hub Bearing Replacement .....................................18 ROAM 60/50 & RAIL 50 Rear Wheel Service ..........................24 Parts and Tools ..............................................24 ROAM 60/50 & RAIL 50 Rear Hub Bearing Replacement ..............................25 Tubeless Rim Tape ...................................36 Parts and Tools ..............................................36 Tubeless Rim Tape Installation ........................................36 Valve Stem Installation .............................................38...

  • Page 4: Safety First

    SAFETY FIRST! We care about YOU. Please, always wear your safety glasses and protective gloves when servicing SRAM products. Protect yourself! Wear your safety gear!

  • Page 5: Roam 60 & Rail 50 Front Wheel Service

    For exploded diagram and part number information, please refer to the Spare Parts Catalog available on our web site at www.sram.com. For order information, please contact your local SRAM distributor or dealer.

  • Page 6: Roam 60 & Rail 50 End Cap Replacement

    Quick Release 5 mm hex Insert the Small Stepped Tool into the open end of the axle. Small Stepped Tool Use a soft face mallet to tap out the axle from the hub. ROAM 60 & RAIL 50 End Cap Replacement...
  • Page 7 Make sure the bearing does not come off of the axle. 22 mm 20 mm or 15 mm Thru Axle Lightly grease the bearing bores. Install the axle into the hub and bearing. ROAM 60 & RAIL 50 End Cap Replacement...
  • Page 8 FR/440 Front Hub Tool onto the Small Stepped Tool and against the bearing face. Small Stepped Tool Strike the FR/440 Front Hub Tool with a soft face mallet until the bearing is firmly seated into the bearing pocket. ROAM 60 & RAIL 50 End Cap Replacement...
  • Page 9 Thread the new end caps onto the axle. Tighten the end caps to 15 N•m (133 in-lb). 22 mm 15 N•m (133 in-lb) 22 mm 5 mm hex 15 N•m (133 in-lb) 5 mm hex ROAM 60 & RAIL 50 End Cap Replacement...

  • Page 10: Roam 60 & Rail 50 Front Hub Bearing Replacement

    Insert the Small Stepped Tool into the open end of the axle. Small Stepped Tool DT Swiss Tool Kit HWTXXX00NTKFRS DT Swiss Tool # Use a soft face mallet to tap the axle from the hub. ROAM 60 & RAIL 50 Front Hub Bearing Replacement...
  • Page 11 Remove the bearing from the axle. Insert one end of the axle into the hub and into the installed bearing. Press the axle in as far as possible until it comes out of the bearing. ROAM 60 & RAIL 50 Front Hub Bearing Replacement...
  • Page 12 Remove the bearing from the axle and discard. Install a new bearing onto the axle with the red seal facing away from the axle. Clean the hub using isopropyl alcohol and a rag. ROAM 60 & RAIL 50 Front Hub Bearing Replacement...
  • Page 13 Install the other FR/440 Front Hub Tool over the axle and into the hub. Strike the tool with a soft face mallet until the bearing is firmly seated into the bearing pocket FR/440 Front Hub Tool ROAM 60 & RAIL 50 Front Hub Bearing Replacement...
  • Page 14 Check the axle for play by pushing and pulling it in the hub. If any play is detected, repeat steps 16 and 17. ROAM 60 & RAIL 50 Front Hub Bearing Replacement...
  • Page 15 Thread the new end caps onto the axle. Tighten the end caps to 15 N•m (133 in-lb). 22 mm 15 N•m (133 in-lb) 22 mm 5 mm hex 15 N•m (133 in-lb) 5 mm hex ROAM 60 & RAIL 50 Front Hub Bearing Replacement...

  • Page 16: Roam 50 Front Wheel Service

    For exploded diagram and part number information, please refer to the Spare Parts Catalog available on our web site at www.sram.com. For order information, please contact your local SRAM distributor or dealer.

  • Page 17: Roam 50 End Cap Replacement

    R O A M 5 0 E n d C a p R e p l a c e m e n t Pull the end caps from the hub by hand. A Park Tool AV-4 Axle Vise can be used if the end caps are difficult to remove. Park Tool AV-4 Press the new end caps onto the hub by hand.

  • Page 18: Roam 50 Front Hub Bearing Replacement

    R O A M 5 0 F r o n t H u b B e a r i n g R e p l a c e m e n t Pull the end caps from the hub by hand. A Park Tool AV-4 Axle Vise can be used if the end caps are difficult to remove.
  • Page 19 Remove the bearing from the axle and discard. Insert one end of the axle through the hub and into the installed bearing. Install the Long Stepped Tool into the axle. Strike the axle with a soft face mallet to remove the bearing from the hub. Long Stepped Tool Remove the bearing from the axle and discard.
  • Page 20 Clean the inside of the hub using isopropyl alcohol and a rag. Lightly grease the bearing bores. Install a new bearing onto the long end of the axle with the red seal facing away from the axle. Install the axle into the hub through the disc brake side of the hub. ROAM 50 Front Hub Bearing Replacement...
  • Page 21 Install one of the Large Diameter Hub Tools into the non-brake side of the hub. This will help maintain the alignment of the axle. Large Diameter Hub Tool Place the Large Diameter Hub Tool and wheel onto a bench with the disc brake side facing up.
  • Page 22 Turn the wheel over so that the Large Diameter Hub Tool and installed bearing are on the work bench. Install a new bearing onto the axle. Install the other Large Diameter Hub Tool over the axle and into the hub. Strike the tool with a soft face mallet until the bearing is firmly seated into the bearing pocket.
  • Page 23 Press the end caps onto the hub by hand. N O T I C E The tall end cap is installed on the disc brake side of the hub. ROAM 50 Front Hub Bearing Replacement...

  • Page 24: Roam 60/50 & Rail 50 Rear Wheel Service

    For exploded diagram and part number information, please refer to the Spare Parts Catalog available on our web site at www.sram.com. For order information, please contact your local SRAM distributor or dealer.

  • Page 25: Roam 60/50 & Rail 50 Rear Hub Bearing Replacement

    Park Tool AV-4 Pull the driver body and spring from the hub by hand. Remove the two star ratchets. Use a pick to remove the internal spring from the hub. ROAM 60/50 & RAIL 50 Rear Hub Bearing Replacement...
  • Page 26 Remove the bearing from the axle and discard. To remove the ring nut, first install the Ring Nut Installation Tool Ring Nut Installation Tool into a vise. ROAM 60/50 & RAIL 50 Rear Hub Bearing Replacement...
  • Page 27 Remove the ring nut from the tool. Clean the ring nut and inspect for any damage. Replace the ring nut if it is damaged. Use a pick to remove the shim ring from the hub. ROAM 60/50 & RAIL 50 Rear Hub Bearing Replacement...
  • Page 28 Strike the axle with a soft face mallet to remove the bearing from the hub. Remove the bearing from the axle and discard. Clean the inside of the hub using isopropyl alcohol and a rag. ROAM 60/50 & RAIL 50 Rear Hub Bearing Replacement...
  • Page 29 Install the long end of the axle into the Short Installation Cylinder. Firmly press down on the axle to seat the bearing onto the axle. Install the drive side of the hub onto the axle and bearing. ROAM 60/50 & RAIL 50 Rear Hub Bearing Replacement...
  • Page 30 Place the ring nut onto the Ring Nut Installation Tool with the recessed edge facing up. Apply a light layer of grease to the threads of the ring nut. Place the the shim ring on top of the ring nut. ROAM 60/50 & RAIL 50 Rear Hub Bearing Replacement...
  • Page 31 Place a Long Installation Tool onto the axle. Strike the Long Installation Tool with a soft face mallet until the rotor seal is seated in the hub shell. Long Installation Tool ROAM 60/50 & RAIL 50 Rear Hub Bearing Replacement...
  • Page 32 Short Installation Cylinder Check the axle for play by pushing and pulling it in the hub. If any play is detected, repeat step 28. ROAM 60/50 & RAIL 50 Rear Hub Bearing Replacement...
  • Page 33 DT Special Grease Install the spacer onto the axle as far as possible. Install the spring onto the axle and over the spacer. The wide opening of the spring is toward the hub. ROAM 60/50 & RAIL 50 Rear Hub Bearing Replacement...
  • Page 34 Install the driver body onto the axle. Firmly press the driver body against the hub to make sure the teeth of the driver body are engaged with the teeth of the star ratchets and ring nut. ROAM 60/50 & RAIL 50 Rear Hub Bearing Replacement...
  • Page 35 Press the end caps onto the hub by hand. N O T I C E Only use the end cap labeled "XD Compatible" when installing an XD driver body. ROAM 60/50 & RAIL 50 Rear Hub Bearing Replacement...

  • Page 36: Tubeless Rim Tape

    For exploded diagram and part number information, please refer to the Spare Parts Catalog available on our web site at www.sram.com. For order information, please contact your local SRAM distributor or dealer.
  • Page 37 Apply tension to the tape by rotating the wheel away from you while rapidly "shaking" the tape from side to side about 2-3 inches (5-8 cm). This will seat the tape into the channel and keep it centered in the rim. N O T I C E The tubless tape must be seated into the channel to create an adequate seal.

  • Page 38: Valve Stem Installation

    V a l v e S t e m I n s t a l l a t i o n Shine a flashlight through the rim to illuminate the valve stem hole. Use a small knife to cut the tape from the valve stem hole. Remove the nut and o-ring from the valve stem.

  • Page 39: Wheel Build & Spoke Replacement

    W h e e l B u i l d & S p o k e R e p l a c e m e n t R e p l a c e m e n t P a r t s For part numbers, please refer to the SRAM Wheels Spare Parts List in the Service section of www.sram.com. Spoke...
  • Page 40 GEN.0000000004463 Rev A © 2013 SRAM, LLC...

This manual is also suitable for:

Roam 50

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