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Sony CDX-5V661A Service Manual

6 disc in-dash cd changer
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CDX-5V661 / 5V661A / 5V661D / 5V661S
SERVICE MANUAL
Ver 1.0 2001.05
Connectable head units
Manufacture
SONY
Clarion
Philips
Blaupunkt
Blaupunkt
Grundig
Blaupunkt
Blaupunkt
Sony Corporation
9-873-511-11
2001E0500-1
e Vehicle Company
C 2001.5
Shinagawa Tec Service Manual Production Group
( VW No.: 3B7 035 110/6X0 035 110/3D0 035 110/7M7 035 110 )
Photo: CDX-5V661
Model name
Gamma
Premium
Beta
Gamma
Beta
Beta
Radio Navigation (Color LED)
Radio Navigation
Model Name Using Similar Mechanism NEW
CD Drive Mechanism Type
Optical Pick-up Name
VW No.
1J0 035 186D
1J0 035 180D
1J0 035 152B
1J0 035 186B
6X0 035 152
1J0 035 152 E
3B0 035 191 A
1J0 035 191
6 DISC IN-DASH CD CHANGER
US Model
AEP Model
MG-160-154
KSS-660C

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Summary of Contents for Sony CDX-5V661A

  • Page 1 Beta 1J0 035 152 E Blaupunkt Radio Navigation (Color LED) 3B0 035 191 A Blaupunkt Radio Navigation 1J0 035 191 6 DISC IN-DASH CD CHANGER Sony Corporation 9-873-511-11 2001E0500-1 e Vehicle Company C 2001.5 Shinagawa Tec Service Manual Production Group...

  • Page 2: Table Of Contents

    LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB- LISHED BY SONY.

  • Page 3: Servicing Notes

    V W Z 3 Z 8 A 3 3 0 4 0 8 6 : CDX-5V661   V W Z 3 Z 8 A 3 3 0 4 0 1 1 : CDX-5V661A   V W Z 3 Z 8 A 3 3 0 4 0 5 5 : CDX-5V661D ...

  • Page 4: Disassembly

    CDX-5V661/5V661A/5V661D/5V661S SECTION 2 DISASSEMBLY • This set can be disassembled in the order shown below. 2-1. DISASSEMBLY FLOW 2-2. COVER (UP) 2-3. FRONT PANEL SECTION (Page 5) (Page 5) 2-4. MECHANISM DECK (MG-160-154) (Page 6) 2-6. SLIDE VARIABLE RESISTOR 2-8. L MOTOR ASSY 2-5.

  • Page 5: Cover (Up)

    CDX-5V661/5V661A/5V661D/5V661S Note: Follow the disassembly procedure in the numerical order given. Note: Screws and washers cannot be re-used. Please replace to brand-new ones once screws and washers are removed. 2-2. COVER (UP) 3 Remove the cover (up) 2 two bosses in the direction of the arrow.

  • Page 6: Mechanism Deck (Mg-160-154)

    9 sheet remove the bracket (R). 5 tension coil (teflon) spring (float) 6 tension spring (float 30) 5 tension coil (CDX-5V661A only) spring (float) 9 sheet (teflon) oil damper 9 sheet (teflon) 6 tension spring (float 30) (CDX-5V661A only) 5 tension coil...

  • Page 7: Main Board

    CDX-5V661/5V661A/5V661D/5V661S 2-5. MAIN BOARD 4 mech motor flexible board 7 connector (CN502) (CN503) 6 two cushions 5 two flexible boards (unweaved cloth) (CN201, 301) 7 connector (CN501) 1 screw (M2) 3 assist flexible board (CN801) 2 Disconnect the address detection flexible board from the connector (CN802) on the main board.

  • Page 8: Slide Variable Resistor (Elevator Height Sensor) (Rv1)

    CDX-5V661/5V661A/5V661D/5V661S 2-6. SLIDE VARIABLE RESISTOR (ELEVATOR HEIGHT SENSOR) (RV1) 1 cushion (unweaved cloth) 3 screw (M2) 2 connector (CN503) 4 slide variable resistor (elevator height sensor) (RV1) 2-7. ASSIST BOARD 2 four screws (M2) 3 boss 4 chassis (TF) main assy 2 screw (M2) 0 screw (M2) qa chassis (F) main assy...

  • Page 9: L Motor Assy (Loading) (M103)

    CDX-5V661/5V661A/5V661D/5V661S 2-8. L MOTOR ASSY (LOADING) (M103) 2 bracket (damper R) assy 1 two screws (M2) 4 connector (CN501) 0 L motor assy (loading) (M103) 1 two screws (M2) 5 two screws (M1.7) 3 cushion (P2) (unweaved cloth) 8 two screws (P2 ×...

  • Page 10: Bracket (De) Main Assy

    CDX-5V661/5V661A/5V661D/5V661S 2-10. BRACKET (DE) MAIN ASSY 4 Remove four solders of mech motor flexible board. 6 bracket (DE) main assy 5 mech motor flexible board 1 mech motor flexible board (CN502) 2 two screws (M2) 2-11. SLIDER (TOP) ASSY 3 slider (TOP) assy 2 two type-E stop rings 1.5 1 Slide the lever fully in the direction of the arrow.

  • Page 11: Bracket (Ud) Assy

    CDX-5V661/5V661A/5V661D/5V661S 2-12. BRACKET (UD) ASSY – UP view – lever tray lever lever lever lever (lock) OP block OP block bracket (UD) assy 1 Slide the levers on both sides in the 2 Move the OP block assy in the direction of direction of arrow A to the position arrow B .

  • Page 12: Setting The Op Block Assy In The Highest Position

    CDX-5V661/5V661A/5V661D/5V661S 2-14. SETTING THE OP BLOCK ASSY IN THE HIGHEST POSITION 1 Slide levers in the direction of arrows until the tray goes down tray to the lowest position. 1 Slide levers in the direction of arrows until the tray goes down to the lowest position.

  • Page 13: Address Detection Flexible Board

    CDX-5V661/5V661A/5V661D/5V661S 2-15. ADDRESS DETECTION FLEXIBLE BOARD 5 Disconnect the address ditection flexible board 4 Disconnect the address ditection flexible board from the connector (CN960) on the POS board. from the connector (CN802) on the main board. 3 screw (M2) 1 screw 6 POS board (P1.4 ×...

  • Page 14: Op Block Assy

    CDX-5V661/5V661A/5V661D/5V661S 2-17. OP BLOCK ASSY 1 two flexible board (CN201, 301) 3 cover (flexible) 2 two screws (special flat head M1.7) 5 Rotate the OP block assy in the direction of arrow B . Remove the OP block assy up straight carefully to prevent the portion a from being caught by the tray.

  • Page 15: Electrical Adjustment

    CDX-5V661/5V661A/5V661D/5V661S SECTION 3 ELECTRICAL ADJUSTMENTS Adjustment and Check after Repair The execution of the following adjustment and check after repair can judge OK or NG of the Changer, or can find a faulty part from NG. Adjustment/Check Repaired/Replaced Parts Servo information check If optical pickup and MAIN board were replaced (See 1.
  • Page 16 CDX-5V661/5V661A/5V661D/5V661S Toggle Switch Setting in Each Operation Mode Setting of Toggle SW Mode LINE FL-CDC FL-JIG CTRLV CDC Flash Rewriting – JIG Flash Rewriting – – PANA-BUS Conversion Mode Jig Operation Mode – MC Mode Operation Modes Each operation mode can be selected with the rotary switch. Mode Description Normal Operation Mode...
  • Page 17 CDX-5V661/5V661A/5V661D/5V661S Jig Connection/Connectors Destination Name UART connector (for design) PANA-BUS connector RS-232C connector (for design) PANA-BUS connector (for design) Use of Each Switch and LED on the Jig Name Type Blink t Disc scan SCAN Lit t All scan MODE LED (Number to be adjusted) Blink t Disc shuffle SHUFFLE...
  • Page 18 CDX-5V661/5V661A/5V661D/5V661S Display (7 Segment LED) List Disp Mode Description Display Format Seg. 1 Seg. 2 Seg. 3 Seg. 4 Seg. 5 Seg. 6 Seg. 7 Seg. 8 Version No. Version No. Software 0: Display Operation Version No. Version No. (1st decimal (2nd decimal Version mode No.
  • Page 19 CDX-5V661/5V661A/5V661D/5V661S Disp Mode Description Display Format Seg. 1 Seg. 2 Seg. 3 Seg. 4 Seg. 5 Seg. 6 Seg. 7 Seg. 8 Dimmer Dimmer A: Display Data select A/D value A/D value (1000th mode No. (100th place) (10th place) (Unit place) LED Data (10th place) (Unit place)
  • Page 20 CDX-5V661/5V661A/5V661D/5V661S Disc Loading Method <To load one disc each> Operation by buttons on changer front panel Operation by push keys on jig [LOAD] 1. Press button. 1. Press 3 key. 2. Press the key of disc table to be loaded (5, 6, 9, 0, qd, 2.
  • Page 21 CDX-5V661/5V661A/5V661D/5V661S Starting method Setting: LED adjustment mode only FRQ : 50 to 100Hz Duty : 10 to 100% (DC+12V) – – (Power supply) (Duty GEN.) PANA-BUS Cable POWER switch CTRLV Jig board (CDC: Changer) (SJ-5551 PANA BUS2) PANA-BUS connector Procedure: 1.
  • Page 22 CDX-5V661/5V661A/5V661D/5V661S 1. Normal operation mode (See “Display List” on page 18 and 19) This mode checks normal operation and servo information. Push key (execution key) assignment Description Description DISC key 2 DISP – DISP + DISC key 5 LOAD EJECT DISC key 1 DISC key 3 DISC key 4...
  • Page 23 CDX-5V661/5V661A/5V661D/5V661S : Line 2 display Press 2 key r R Press 1 key : LED PWM Adjustment Press 2 key r R Press 1 key : LED data display Press 2 key r R Press 1 key : DIAG display Normal Operation Check (See “Display List”...
  • Page 24 CDX-5V661/5V661A/5V661D/5V661S MODE LED Display Green LED lights up: Normal Red LED lights up: Abnormal (requiring repair) DISC DISC Focus Focus Tracking Error Rate CHECK CHECK Bias Balance Gain Gain OFF × 1 OK (Note 1) OK (Note 2) OK (Note 3) OK (Note 4) OK (Note 5) OK (Note 6)
  • Page 25 CDX-5V661/5V661A/5V661D/5V661S 2. Special Operation Mode This mode can check the CD operations such as scan, repeat, and random. (Changer control check function by issuing PANA-BUS commands) Push key (execution key) assignment Description Description SCAN IN A DISC RANDOM 1 SCAN ALL RANDOM ALL TRACK SEARCH DOWN TRACK SEARCH UP...
  • Page 26 CDX-5V661/5V661A/5V661D/5V661S 3. Mechanism Check Mode (See “Display List” on page 18 and 19) This mode can adjust the linear position and check manually the operation of the elevator motor, loading motor, and divider motor. Also, the disc can be ejected forcibly by moving each motor manually. However, manual operation could destroy the mechanism depending on the mechanical position, thus requiring extreme care.
  • Page 27 CDX-5V661/5V661A/5V661D/5V661S Location of respective motors Elevator motor (M104) (Located at lower position) Divider motor (M105) (Located at upper position) Loading motor (M103) 4. Aging Mode (See “Display List” on page 18 and 19) (Not used in this servicing) This mode can execute and check various aging operations. Push key (execution key) assignment Description Function...
  • Page 28 CDX-5V661/5V661A/5V661D/5V661S How to enter the Check mode 1. Rotating the rotary switch, adjust the display (7 Seg LED) to “3” (third place). : Software version display After 2 or 3 seconds, the display will change to the execution mode. : DTMS display 2.
  • Page 29 CDX-5V661/5V661A/5V661D/5V661S 5. Production Line Mode (See “Display List” on page 18 and 19) In this mode, the following operation can be executed: • Linear position adjustment • Production Line aging The line-exclusive aging mode operates. At the completion of aging by the set count, “PASS” is displayed. If an error occurred, “ERR”...
  • Page 30 CDX-5V661/5V661A/5V661D/5V661S 6. Press qd key to perform the linear position adjustment. Linear position adjustment result display (“1”: OK) (See “Display list” on page 18 and 19.) 7. Press qh key to perform the line aging. Aging count display (30 times) At the completion of 30-time aging, “PASS”...
  • Page 31 CDX-5V661/5V661A/5V661D/5V661S 6. LED Adjustment Mode (See “Display List” on page 18 and 19) This mode checks the LED lighting and adjusts the brightness of varying LED’s on the front panel. * Perform the brightness adjustment after the LED was repaired or the indicator LED’s (6 pcs) block or the dimmer LED’s (8 pcs) block was replaced.
  • Page 32 CDX-5V661/5V661A/5V661D/5V661S Push key (execution key) assignment Description Function DISP – Change the display mode number DISP + LED ALL LIT Light up all LED’s on the front panel LED NORMAL Cancel LED All Lit mode on the front panel PWM DATA – Adjust the data at cursor position PWM DATA + Adjust the brightness of dimmer/indicator LED...
  • Page 33 CDX-5V661/5V661A/5V661D/5V661S LED PWM Adjusting Method 1. Press 7 or 8 (PWM SEL –/+) key to select the data. “4”: Indicator PWM (Day Max.: Duty unnecessary) Press 7 key Press 8 key “3”: Indicator PWM (Night Max.: Duty 100%) Press 7 key Press 8 key “2”: Indicator PWM (Night Min.: Duty 20%) Press 7 key...
  • Page 34 CDX-5V661/5V661A/5V661D/5V661S 7. Observing the luminance meter, adjust the LED brightness to eliminate variations over all LED’s. 8. Changing the data selection, repeat steps 1 through 7 for adjustment. LED Data Display This mode can check current Dimmer/Indicator mode and current PWM value. 1.
  • Page 35 CDX-5V661/5V661A/5V661D/5V661S LED PWM Adjustment without Jig Microcomputer Adjusted parts (see page 36) PWM signal Duty 100% Indicator LED (R31 to R48) Dimmer LED (R55 to R62, R65 to R76) Setting: (Power supply) Duty GEN. (Power supply) Duty GEN. – – –...
  • Page 36 CDX-5V661/5V661A/5V661D/5V661S Adjusting Method: 1. Turn the power on. 2. Enter the PWM Duty 20% signal from the duty generator. 3. Comparing with the standard set, adjust the variable resistor so as to attain the same brightness. 4. Measure resistance value of variable resistor, and replace the variable resistor with the one having same value after the adjustment. 5.
  • Page 37 CDX-5V661/5V661A/5V661D/5V661S 7. DIAG Mode (See “Display List” on page 18 and 19) This mode performs the following operation: • Error history display • 50 history data can be checked, starting from the latest data. • Error history clear Push key (execution key) assignment Description Description DISP –...
  • Page 38 CDX-5V661/5V661A/5V661D/5V661S MEMO...

  • Page 39: Diagrams

    CDX-5V661/5V661A/5V661D/5V661S SECTION 4 DIAGRAMS 4-1. BLOCK DIAGRAM – MAIN Section – CN181 (+5V) DVCC RF AMP, AOUT1 AUDIO LEFT (LOCAL +3.3V) LINE AMP FOCUS/TRACKING ERROR AMP IC760 L.P.F IC201 (2/2) AUDIO RIGHT AOUT2 R-CH R-CH SIGNAL RFAC MUTING RFAC RFAC PROCESSOR AC SUM RFAC...

  • Page 40: Block Diagram - Display/Power Section

    CDX-5V661/5V661A/5V661D/5V661S 4-2. BLOCK DIAGRAM – DISPLAY/POWER Section – D1, Q1 S1 – 16 DISC IN L 120 DIN L S1, 2 S3, 4 S5, 6 S7, 8 S9, 10 S11, 12 DETECT D2, Q2 DISC IN R 121 DIN R DETECT K LOAD S13, 14...

  • Page 41: Note For Printed Wiring Boards And Schematic Diagrams

    CDX-5V661/5V661A/5V661D/5V661S 4-3. NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS Note on Printed Wiring Board: Note on Schematic Diagram: • All capacitors are in µF unless otherwise noted. pF: µµF • X : parts extracted from the component side. • Y : parts extracted from the conductor side. 50 WV or less are not indicated except for electrolytics •...
  • Page 42 CDX-5V661/5V661A/5V661D/5V661S • Circuit Boards Location F2 board F1 board POS board MAIN board KEY board ASSIST board...

  • Page 43: Schematic Diagram – Main Board (1/3)

    CDX-5V661/5V661A/5V661D/5V661S 4-4. SCHEMATIC DIAGRAM – MAIN Board (1/3) – • • See page 50 for Waveforms. See page 53 for IC Block Diagram. TP58 TP77 Q210 Q690,691 Q202 DTC144EU TP86 MIRROR,DETECT 2SA1586YG (RF DC) R226 SWITCH SWITCH RFAC R690 ON/OFF SWITCH Q691 TP76...

  • Page 44: Schematic Diagram - Main (2/3)/Assist/Pos Boards

    CDX-5V661/5V661A/5V661D/5V661S 4-5. SCHEMATIC DIAGRAM – MAIN (2/3)/ASSIST/POS Boards – • • See page 50 for Waveforms. See page 53 for IC Block Diagram. (Page 43) C502 CN501 TP24 TP189 M103 L_MOTOR+ TP187 TP25 (LOADING) L_MOTOR- TP185 TP186 C504 CN502 TP26 TP188 TP190 C_MOTOR+...

  • Page 45: Schematic Diagram - Main Board (1/3)

    CDX-5V661/5V661A/5V661D/5V661S 4-6. SCHEMATIC DIAGRAM – MAIN Board (3/3) – CN901 FB720 TP118 Q910 R910 AUDIO LEFT FLEXIBLE 2SB1132 2.2k TP119 BOARD +3.3V AUDIO GND SWITCH AUDIO GND FB710 TP120 AUDIO RIGHT R911 AUDIO GND TP121 CONTROL VOLTAGE R861 R890 TP122 100k SWITCH DIMMER SIGNAL...

  • Page 46: Printed Wiring Boards - Main (Component Side)/Assist/Pos Boards

    CDX-5V661/5V661A/5V661D/5V661S 4-7. PRINTED WIRING BOARDS – MAIN (Component Side)/ASSIST/POS Boards – • See page 42 for Circuit Boards Location. • Semiconductor Location Ref. No. Location D931 CHUCKING END/ ASSIST BOARD IC201 SAVE END DETECT: RIGHT IC301 IC501 (DISC SIZE DETECT) (CHUCKING END/SAVE END DETECT: LEFT) IC502 IC601...

  • Page 47: Main Board (Conductor Side)

    CDX-5V661/5V661A/5V661D/5V661S 4-8. PRINTED WIRING BOARD – MAIN Board (Conductor Side) – • See page 42 for Circuit Boards Location. • Semiconductor Location Ref. No. Location D201 D690 D801 D851 D852 D861 D863 D864 D940 IC602 IC820 IC830 MAIN BOARD (CONDUCTOR SIDE) IC880 IC910 Q202...

  • Page 48: Printed Wiring Board - Key Board

    CDX-5V661/5V661A/5V661D/5V661S 4-9. PRINTED WIRING BOARD – KEY Board – • See page 42 for Circuit Boards Location. • Semiconductor Location Ref. No. Location (Page 46) MAIN BOARD C-10 CN903 KEY BOARD (COMPONENT SIDE) FLEXIBLE R35 R36 C-14 BOARD TP14 TP20 TP18 TP17 TP16...

  • Page 49: Schematic Diagram - Key Board

    CDX-5V661/5V661A/5V661D/5V661S 4-10. SCHEMATIC DIAGRAM – KEY Board – S1,2 S3,4 S5,6 S7,8 D1,Q1 D2,Q2 DISC IN L DETECT DISC IN R DETECT TP27 CPT-290 TP26 BUS +5V TP25 CL-200IR CL-200IR DISC IN LEFT UDZS-10B UDZS-10B UDZS-10B UDZS-10B 0.022 TP24 DISC IN RIGHT 0.022 0.022 0.022...

  • Page 50: Printed Wiring Board - F2 Board

    CDX-5V661/5V661A/5V661D/5V661S • Waveforms 4-11. PRINTED WIRING BOARD – F2 Board – • See page 42 for Circuit Boards Location. – MAIN Board – 1 IC201 qh (FE), IC601 ys (FE) 5 IC601 rd (MDP) (CD play mode) (CD play mode) MAIN BOARD (Page 46) CN902...

  • Page 51: Schematic Diagram - F2 Board

    CDX-5V661/5V661A/5V661D/5V661S 4-12. SCHEMATIC DIAGRAM – F2 Board – Q143 2SB1203-T Q142 D140 L141 R150 +5V SWITCH 2SB1188 1SR154-400 100µH CN100 R151 Q101 R149 D102 2SB1202 MA111 R148 R141 R152 R153 2.2k R147 1.5k 1.5k (Page 52) Q104 µCOM +3.3V Q102 2SB1132 R146 IC140...

  • Page 52: Printed Wiring Board - F1 Board

    CDX-5V661/5V661A/5V661D/5V661S 4-13. PRINTED WIRING BOARD – F1 Board – • 4-14. SCHEMATIC DIAGRAM – F1 Board – See page 42 for Circuit Boards Location. DIMMER D181 RB060L-40TE25 L181 CN182 180µH TP11 VDR181 GND(clamp31) F1 BOARD TP12 (COMPONENT SIDE) DIMMER SIG C181 C182 TP13...

  • Page 53: Main Board

    CDX-5V661/5V661A/5V661D/5V661S • IC Block Diagrams – F2 Board – – MAIN Board – IC110 RN5RZ33BA-TL IC201 CXA2581N-T4 RW/ROM DC OFST VREF RFDCI – – RFDCO – CURRENT LIMIT VOUT – RW/ROM VOFST APC AMP IC140 NJM2360AM (TE2) EQ ON/OFF RFAC EQ IN RW/ROM 8 CD...
  • Page 54 CDX-5V661/5V661A/5V661D/5V661S IC301 LV8018W-MPB-E CHARGE INTERNAL CHIP PUMP – BATT OSCILLATION SELECT MONITOR DETECT VREF IN4F 24 IN2F PGN6 23 PGND3 OUT4F 22 OUT2F CONTROL CONTROL (H BRIDGE) DRIVER LOGIC LOGIC DRIVER (H BRIDGE) BAT4 21 BAT2 OUT4R 20 OUT2R PGND5 19 PGND2 OUT3F 18 OUT1F...
  • Page 55 CDX-5V661/5V661A/5V661D/5V661S IC502 LB1836ML-TE-L OUT1 OUT3 CONTROL CONTROL LOGIC LOGIC OUT2 OUT4 THERMAL SHUT DOWN IC602 MSM51V17400D-10TK-FS TIMING TIMING GENERATOR GENERATOR WRITE COLUMN CLOCK DECODERS SELECTOR GENERATOR INTERNAL REFRESH SENSE ADDRESS CONTROL AMPLIFIERS COUNTER CLOCK INPUT OUTPUT A1 10 BUFFERS BUFFERS A2 11 A3 12 WORD...
  • Page 56 CDX-5V661/5V661A/5V661D/5V661S IC601 CXD3027R 120 119 118 117 116 115 114 113 112 111 110 109 108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 ERROR CLOCK PCMD CORRECTOR GENERATOR SELECTOR LRCK RFAC INTERFACE DEMODULATOR...

  • Page 57: Ic Pin Function Description

    CDX-5V661/5V661A/5V661D/5V661S 4-15. IC PIN FUNCTION DESCRIPTION • MAIN BOARD IC801 HD6432357M05F (SYSTEM CONTROLLER) Pin No. Pin Name Description Key input terminal S5, S6 (3) “L”: active Key input terminal S7, S8 (4) “L”: active — Ground terminal — Not used (open) —...
  • Page 58 CDX-5V661/5V661A/5V661D/5V661S Pin No. Pin Name Description — Ground terminal Focus OK signal input from the CXD3027R (IC601) “H”: OK LOCK Lock signal input from the CXD3027R (IC601) “H”: Lock CD SCK Serial data reading for signal output to the CXD3027R (IC601) SENS Internal status signal (sens signal) input from the CXD3027R (IC601) CD CKO...
  • Page 59 CDX-5V661/5V661A/5V661D/5V661S Pin No. Pin Name Description Not used (open) Elevator motor drive (negative) signal output to the LB1836M (IC502) Elevator motor drive (positive) signal output to the LB1836M (IC502) Chucking motor drive (positive) signal output to the LB1836M (IC502) Chucking motor drive (negative) signal output to the LB1836M (IC502) Loading motor drive (positive) signal output to the LB1930M (IC501) Loading motor drive (negative) signal output to the LB1930M (IC501) PANASO...

  • Page 60: Exploded Views

    CDX-5V661/5V661A/5V661D/5V661S SECTION 5 EXPLODED VIEWS NOTE: • -XX and -X mean standardized parts, so they • Items marked “*” are not stocked since they • Screws and washers cannot be re- may have some difference from the original are seldom required for routine service. Some used.

  • Page 61: Front Panel Section

    CDX-5V661/5V661A/5V661D/5V661S 5-2. FRONT PANEL SECTION not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark X-3379-309-1 PANEL SUB ASSY, FRONT 3-220-200-01 BUTTON (5) (5V661/5V661A/5V661D) 3-220-201-01 BUTTON (6) X-3380-563-1 PANEL SUB ASSY, FRONT (5V661S) 3-220-194-01 BUTTON (EJ) (EJECT) 3-220-195-01 BUTTON (LD) (LOAD) 3-220-184-01 SHEET (SW) 3-220-196-01 BUTTON (1)

  • Page 62: Chassis Section

    CDX-5V661/5V661A/5V661D/5V661S 5-3. CHASSIS SECTION (5V661D) (5V661/5V661A/5V661S) Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark * 101 X-3379-296-1 CHASSIS ASSY 1-757-530-11 CORD (WITH CONNECTOR) (G&H) 12P * 102 3-220-753-01 SHEET (KEY) (for HEAD UNIT CONNECTING) (5V661D) * 103 A-3326-744-A F2 BOARD, COMPLETE * 114 3-220-192-01 COVER (REAR)

  • Page 63: Mechanism Deck Section-1 (Mg-160-154)

    CDX-5V661/5V661A/5V661D/5V661S 5-4. MECHANISM DECK SECTION-1 (MG-160-154) mechanism deck section-2 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 4-216-272-01 SCREW (M2), + A-3326-765-A POS BOARD, COMPLETE * 502 3-227-828-01 SHEET (MAIN) 1-680-584-11 ADDRESS DETECTION FLEXIBLE BOARD * 503 A-3326-746-B MAIN BOARD, COMPLETE 3-233-603-01 CUSHION (FG) 3-226-451-01 CUSHION (UNWEAVED CLOTH)

  • Page 64: Mechanism Deck Section-2 (Mg-160-154)

    CDX-5V661/5V661A/5V661D/5V661S 5-5. MECHANISM DECK SECTION-2 (MG-160-154) not supplied not supplied M101 not supplied supplied not supplied not supplied not supplied M103 not supplied not supplied not supplied The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

  • Page 65: Electrical Parts List

    CDX-5V661/5V661A/5V661D/5V661S SECTION 6 ELECTRICAL PARTS LIST ASSIST NOTE: • Due to standardization, replacements in the • Items marked “*” are not stocked since they The components identified by mark 0 or dotted line with mark parts list may be different from the parts speci- are seldom required for routine service.
  • Page 66 CDX-5V661/5V661A/5V661D/5V661S Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R148 1-218-446-11 METAL CHIP 1/16W D141 8-719-050-90 DIODE MA736-TX R149 1-218-446-11 METAL CHIP 1/16W D162 8-719-056-83 DIODE UDZ-TE-17-6.8B R150 1-218-446-11 METAL CHIP 1/16W D163 8-719-056-83 DIODE UDZ-TE-17-6.8B R151 1-216-817-11 METAL CHIP 1/16W...
  • Page 67 CDX-5V661/5V661A/5V661D/5V661S MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 8-719-977-28 DIODE UDZSTE-1710B 1-216-829-11 METAL CHIP 4.7K 1/16W 8-719-977-28 DIODE UDZSTE-1710B 1-216-829-11 METAL CHIP 4.7K 1/16W 8-719-977-28 DIODE UDZSTE-1710B 1-216-829-11 METAL CHIP 4.7K 1/16W 8-719-977-28 DIODE UDZSTE-1710B 1-216-829-11 METAL CHIP 4.7K 1/16W...
  • Page 68 CDX-5V661/5V661A/5V661D/5V661S MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C670 1-107-826-11 CERAMIC CHIP 0.1uF C211 1-162-964-11 CERAMIC CHIP 0.001uF C690 1-162-923-11 CERAMIC CHIP 47PF C212 1-119-751-11 TANTALUM CHIP 22uF C694 1-162-970-11 CERAMIC CHIP 0.01uF C213 1-164-227-11 CERAMIC CHIP 0.022uF C214...
  • Page 69 CDX-5V661/5V661A/5V661D/5V661S MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark CN503 1-770-620-21 PIN, CONNECTOR 3P L801 1-414-398-11 INDUCTOR 10uH CN801 1-815-245-11 CONNECTOR, FPC (ZIF) 7P < TRANSISTOR > CN802 1-815-250-21 CONNECTOR, FPC (ZIF) 7P CN901 1-774-675-21 CONNECTOR, FPC (ZIF) 10P Q201 8-729-216-21 TRANSISTOR 2SA1162Y-TE85L...
  • Page 70 CDX-5V661/5V661A/5V661D/5V661S MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R221 1-216-849-11 METAL CHIP 220K 1/16W R751 1-216-833-11 METAL CHIP 1/16W R222 1-216-837-11 METAL CHIP 1/16W R752 1-218-292-11 RES-CHIP 1/16W R223 1-216-837-11 METAL CHIP 1/16W R224 1-216-848-11 METAL CHIP 180K 1/16W...
  • Page 71 CDX-5V661/5V661A/5V661D/5V661S MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R871 1-216-857-11 METAL CHIP 1/16W < VIBRATOR > R872 1-216-821-11 METAL CHIP 1/16W R873 1-216-821-11 METAL CHIP 1/16W X601 1-795-218-21 VIBRATOR, CERAMIC (16.934MHz) R874 1-216-809-11 METAL CHIP 1/16W X801 1-795-127-21 VIBRATOR, CERAMIC (12.288MHz)

  • Page 72: Revision History

    CDX-5V661/5V661A/5V661D/5V661S REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2001.05...

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