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Kozi DV1-FS series Owner's Manual

Direct vent freestanding gas stove
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Direct Vent Freestanding Gas Stove
*Installation * Operation * Service * Parts *
Model Identification
DV1-FS-*
*=NG
Natural Gas
*=LP
Propane
Manufactured By: APR Industries Ltd. 1354 Waverley Street, Winnipeg, Manitoba, Canada, R3T 0P5
Save This Manual For Future Reference
Owner's Manual
WARNING: If the information in these instructions are
not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life
• Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance
• WHAT TO DO IF YOU SMELL GAS
o Do not try to light any appliance.
o Do not touch any electrical switch; do not
use any phone in your building.
o Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
o If you cannot reach your gas supplier, call
the fire department.
• Installation and service must be performed by a
qualified installer, service agency or the gas
supplier
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA only)
or mobile home, where not prohibited by local codes.
This appliance is only for use with the types of gas
indicated on the rating plate. A conversion kit is
available for the appliance.
Printed in Canada
Revision July 2006

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Summary of Contents for Kozi DV1-FS series

  • Page 1 Owner’s Manual Direct Vent Freestanding Gas Stove *Installation * Operation * Service * Parts * WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life •...
  • Page 2 All variations of the appliance in this series have been approved by Warnock Hersey for performance, safety, and efficiency. Also, we proudly display our KOZI logo on these units, which provides you with additional assurance of trouble free, economical and enjoyable operation.

  • Page 3: Table Of Contents

    Customer Greeting Overall Unit Dimensions Safety Certification Information Typical Venting Configuration Installation Instructions General Information Locating Your KOZI Gas Stove Clearances to Combustible Surfaces Combustion And Ventilation Air Venting Installation Precautions Venting Configurations – Horizontal Termination Venting Configurations – Vertical Termination...

  • Page 4: Safety Certification Information

    TOVE SAFETY CERTIFICATION INFORMATION Provided below is a copy of the KOZI Direct Vent Freestanding Gas Stove safety label. The safety label is located on the inside surface of the right side door. Note: Due to constant development, KOZI units and technologies are consistently being upgraded.

  • Page 5: Typical Venting Configuration

    In order to achieve proper and safe installation and operation, please ensure that the following list of components is purchased prior to the installation of your new KOZI Direct Vent Freestanding Gas Stove. In the event of absent or damaged components, contact your KOZI dealer.

  • Page 6: Installation Instructions

    KOZI IRECT TOVE INSTALLATION INSTRUCTIONS WARNING: This Stove Is A Gas-Fired Direct Vent Space Heater. Do Not Burn Wood Or • Any Other Combustible Materials In This Appliance. Adults And Children Should Be Made Aware Of The Potential Hazards And •...

  • Page 7: General Information

    • floor or the raised surface of a platform to emphasise the visual enjoyment. The KOZI Direct Vent Freestanding Gas Stove has been approved for the installations • displayed in the following diagram, Fig. 3. This unit has also been approved for installations employing millivolt thermostats for heat regulation.
  • Page 8 KOZI IRECT TOVE The appliance and it’s appliance main gas valve must be disconnected from the gas • supply piping system during any pressure testing of that system at test pressures in excess of ½ psi (3.5 kPa) The appliance must be isolated from the gas supply piping system by closing it’s •...

  • Page 9: Locating Your Kozi Gas Stove

    KOZI IRECT TOVE KOZI LOCATING YOUR GAS STOVE All clearances listed below and within the following section must be satisfied when selecting a location for your appliance. Maintaining these clearances will ensure that there will be adequate access for servicing and regular maintenance.

  • Page 10: Combustion And Ventilation Air

    The instructions contained within the pages of this manual pertain to the installation of Simpson Dura-Vent Direct Vent System model DV-GS. This venting system, in combination with the KOZI Direct Vent Freestanding Gas Stove, DV1, have been tested and listed as a direct vent space heater by Warnock Hersey.

  • Page 11: Installation Precautions

    The Simpson Dura-Vent Direct Vent System is an engineered product that has been Designed and thoroughly tested for use with the KOZI DV1. The Simpson Dura-Vent warranty will be voided and serious fire, health and safety hazards may result from any of the following situations: The utilization of any damaged Direct Vent component.
  • Page 12 KOZI IRECT TOVE Figure: 5 - Vent terminal minimum clearance requirements.

  • Page 13: Venting Configurations: Horizontal Termination

    KOZI IRECT TOVE VENTING CONFIGURATIONS: HORIZONTAL TERMINATION The shaded area on the following diagram, Fig. 6, illustrates the allowable configuration and variations when installing venting with a horizontal termination. Figure: 6 - Illustration of allowable horizontal venting configurations. Example: A 10 foot vertical rise with a 10 foot horizontal run falls within the shaded area, and therefore, is an allowable installation.

  • Page 14: Venting Configurations: Vertical Termination

    KOZI IRECT TOVE VENTING CONFIGURATIONS: VERTICAL TERMINATION The shaded areas of the two diagrams below illustrate the allowable venting configuration when installing straight vertical or offset vertical venting utilising a vertical venting termination cap. All Vertical And Offset Vertical Vent Installations Require The Use Of The Simpson Dura-Vent Vent Restrictor.

  • Page 15: Planning Your Installation

    KOZI IRECT TOVE IMPORTANT The Gas Appliance And Venting System Must Be Vented Directly To The Outside Of The Building, In Accordance With All Regulatory Requirements, And Never Be Attached To A Chimney Serving A Separate Solid Fuel Or Gas Burning Appliance.

  • Page 16: Simpson Dura-Vent Direct Vent Parts Listing

    KOZI IRECT TOVE SIMPSON DURA-VENT DIRECT VENT PARTS LISTING The Simpson Dura-Vent Direct Vent System offers a complete line of component parts for all types of installations requirements. Many items are offered in decorative black or galvanized finishes. The galvanized pipe and fittings are used for concealed locations such as attics or in areas where corrosion is a consideration, such as above the roofline.

  • Page 17: Vent Restrictors

    KOZI IRECT TOVE VENT RESTRICTOR Vent restrictors are required in certain venting applications. This restrictor must be installed before connecting the vent pipe to vent terminal. Referring to the figure below, slide the restrictor into the inner flue pipe and bend the side tabs appropriately to secure the part.
  • Page 18 KOZI IRECT TOVE NOTE: Horizontal runs of venting must be supported every three feet. Wall strapping kits are available for this purpose. With the pipe attached to the stove, slide the unit into its correct location and mark the wall for a 10" x 10" square hole. The centre of the hole should coincide with the centreline of the horizontal incorporating the required inclination.

  • Page 19: Vertical Termination Installations

    KOZI IRECT TOVE Slide the decorative wall thimble up the wall surface and attach with screws provided. Apply the decorative brass or chrome trim kits if desired. VERTICAL TERMINATION INSTALLATIONS 1. Insure that the 1-1/4 inch clearances have been maintained to combustibles when passing through ceilings, walls, roofs, enclosures or attic rafters.
  • Page 20 KOZI IRECT TOVE roofing material overlaps the top edge of the flashing. Verify that the minimum clearance to combustibles is maintained at the roof line. Slide the storm collar over the pipe section and seal. NOTE: If an offset is necessary in the attic to avoid obstructions, it is important to support the vent pipe every three feet to avoid excessive stress on the elbows.

  • Page 21: Cathedral Ceiling Installations

    KOZI IRECT TOVE CATHEDRAL CEILING INSTALLATIONS 1. Follow installation instructions outlined in steps 1 and 2 under vertical terminations. 2. Using the plumb line, mark the centreline of the venting system on the ceiling and drill a small hole at this location. From the roof, locate the drill hole and mark the outline of the Cathedral Ceiling Support Box.

  • Page 22: Connecting The Gas Supply

    KOZI IRECT TOVE CONNECTING THE GAS SUPPLY The gas connection provided with this unit is a flexible connector and is easily accessible through the rear, side and bottom of the stove or by opening the side door panel and reaching in through the access hole. The gas line can also be rigid pipe, if so desired. To make the installation easier, use the flexible connector and manual shutoff valves necessary, according to the local building codes.

  • Page 23: Log Installation And Placement

    KOZI IRECT TOVE LOG INSTALLATION AND PLACEMENT WARNING: Dangerous Operating Conditions May Occur If The Logs Are Not Positioned In The Approved Positions Indicated Below. Read The Following Instructions Carefully And To Completion. Refer To The Diagrams When Appropriate. If The Logs Are Broken Or Otherwise Damaged, Do Not Use This Appliance Until They Have Been Replaced.

  • Page 24: Door Installation And Latch Adjustment

    KOZI IRECT TOVE Figure: 10 - Top View of the log set and cross log placement. DOOR INSTALLATION AND LATCH ADJUSTMENT The door fastens to the unit via the four latches located on the sides on the appliance, behind the side doors, two on each side. The door must always be installed and properly fastened prior to and during all operation of the stove.

  • Page 25: Adjusting The Primary Air For Combustion

    KOZI IRECT TOVE ADJUSTING THE PRIMARY AIR FOR COMBUSTION The primary air setting on the burner has been set from the factory, but may need adjustment due to a number of factors; local gas supply variations, air supply or altitude.

  • Page 26: Operating Instructions

    KOZI IRECT TOVE OPERATING INSTRUCTIONS Prior to the initial ignition of this appliance, go through the following checklist. 1. Review and comprehend the following set of instructions before operating this appliance. 2. Ensure that all wiring is safe and enclosed to prevent the possibility of electrical shock.

  • Page 27: Shutdown Instructions

    You may have to repeat this process several times. If the glass door requires cleaning, Do Not Attempt To Clean While It Is Hot. Allow the door glass to cool completely. Ask your local KOZI dealer for the appropriate GAS STOVE GLASS CLEANER.

  • Page 28: Maintenance And Service Instructions

    MAINTENANCE AND SERVICE INSTRUCTIONS It is recommended that only a qualified service agent perform any maintenance and/or • service. Contact your KOZI dealer for referrals. Always keep the general vicinity around the appliance clean and free from combustible • materials, gasoline and other flammable vapors and liquids.

  • Page 29: General Venting Maintenance

    KOZI IRECT TOVE the burner should be removed and cleaned. Take extra caution not to block the pilot assembly. CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

  • Page 30: Gold Plated Trim

    (see parts list for appropriate part numbers and or kit numbers). GLASS REPLACEMENT This KOZI DV1 Direct Vent Gas Stove has been tested and certified with 5 mm high temperature ceramic glass panels for your protection. This Ceramic Glass has been engineered to withstand the highest temperatures your appliance will produce.

  • Page 31: Glass Door Replacement

    2. Replace damaged door with a new KOZI DV1 door only. Only doors certified with the appliance shall be used. Check the gasketing material and ensure proper condition.

  • Page 32: Fuel Conversion

    KOZI IRECT TOVE FUEL CONVERSION INSTRUCTIONS It is recommended that a qualified service agent, technician or your local KOZI dealer should conduct all conversion attempts. WARNING: Read the following instructions to completion prior to starting the conversion. Leakage testing must be performed at every gas connection, which has been altered.
  • Page 33 Be sure to attach the appropriate conversion plate to the inside of the right side panel indicating clearly all the applicable information. Check the new regulator for proper operation on both HI and LO settings. If there are any problems encountered during the conversion, please contact a KOZI dealer immediately.

  • Page 34: General Layout

    KOZI IRECT TOVE General Layout Figure 14: General Layout of KOZI DV1 Item Number Part Number Description DV1-1 Pedestal Base Assembly DV1-101 Pedestal Base DV1-102 Pedestal Post DV1-103 Support Channel DV1-104 Trim Molding KOZI Logo DV1-105 DV1-2 Burner Body Assembly...
  • Page 35 KOZI IRECT TOVE Item Number Part Number Description DV1-8 Grill Assembly DV1-9 Flue Adapter DV1-10 Airbox Assembly DV1-11 Airbox Gasket DV1-12 Heat Exchanger Assembly DV1-13 Heat Exchanger Gasket DV1-14 Heat Shield DV1-15 Heat Shield Insulation DV1-16R Right Side Heat Shield...

  • Page 36: Warranty Information

    APR Industries Ltd. is very pleased to offer the following terms and conditions of warranty to the original purchaser of this KOZI DV1 Direct Vent Gas Stove.

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