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P-202-C.4
CHART A
Contact Tips/
Part Number
Gas Diffuser
(Industry Ref.)
Standard Duty
KP14-25
or KP14-25-B100
KP14-30
or KP14-30-B100
KP14-35
or KP14-35-B100
KP14-40
or KP14-40-B100
KP14-45
or KP14-45-B100
KP14-52
or KP14-52-B100
KP14-116 or KP14-116-B100
KP14-564 or KP14-564-B100
KP14A-364 or KP14A-364-B100
Heavy Duty
KP14H-35 or KP14H-35-B100
KP14H-40 or KP14H-40-B100
KP14H-45 or KP14H-45-B100
KP14H-52 or KP14H-52-B100
KP14H-116 or KP14H-116-B100
KP14H-564 or KP14H-564-B100
KP14AH-364 or KP14AH-364-B100
KP14AH-116 or KP14AH-116-B100
Tapered
KP14T-25 or KP14T-25-B100
KP14T-30 or KP14T-30-B100
KP14T-35 or KP14T-35-B100
KP14T-40 or KP14T-40-B100
KP14T-45 or KP14T-45-B100
KP14T-52 or KP14T-52-B100
KP14T-116 or KP14T-116-B100
Notched
KP2010-4B1
Aluminum
-5B1
Gas Diffuser Asbly. KP54A
or KP54A-B25
Gas Diffuser Asbly. KP2024-2 or -2B1
CHART B
Gas Nozzles/
Part Number
Insulator
(Industry Ref.)
Adjustable Slip-On
KP24A-62
(Requires Nozzle
KP24A-50
Insulator Assembly)
Recessed Slip-On
KP24A-62-SS
(Requires Nozzle
KP24A-50-SS
Insulator Assembly)
KP24A-37-SS
Nozzle Insulator
KP34A or KP34A-B25
Assembly
Fixed Nozzle
KP23-37
Tip Recessed .12 in.
KP23-50
(3 mm) for
KP23-62
Spray Transfer
KP23-75
KP23T-37
Fixed Nozzle (Heavy Duty) Tip
KP23H-62
Recessed .12 in. (3mm)
KP1954-2
Spray Transfer
Fixed Nozzle
KP23-37F
Tip Flush for
KP23-50F
Short-Circuiting
KP23-62F
Transfer
KP23-75F
(1)
Coarse Thread Nozzle
1/8" (3.2mm) Recess KP24CT-62-S
1/8" (3.2mm) Recess KP24CT-75-S
1/4" (6.4mm) Recess KP24CT-62-R
1/4" (6.4mm) Recess KP24CT-75-R
Coarse Thread
KP34CT
Insulator Assembly
Gun Tube Insulator
KP2169-1
(1)
Requires Coarse Thread Insulator Assembly.
PARTS
Cable Liner
English
Metric
Wire Size
Wire Size
For 15 ft (4.5 m)
.025"
0.6 mm
.030"
0.8 mm
.035"
0.9 mm
.040"
1.0 mm
.045"
1.2 mm
.052"
1.3 mm
For cables 25 ft
1/16"
1.6 mm
(7.6 m) and less
5/64"
2.0 mm
3/64A
1.2mm
.035"
0.9 mm
.040"
1.0 mm
.045"
1.2 mm
Cable Liner
.052"
1.3 mm
for Aluminum
1/16"
1.6 mm
5/64"
2.0 mm
For 10 ft (3 m)
3/64"A
1.2 mm
1/16"A
1.6 mm
.025"
0.6 mm
For 15 ft (4.5 m)
.030"
0.8 mm
.035"
0.9 mm
.040"
1.0 mm
.045"
1.2 mm
.052"
1.3 mm
1/16"
1.6 mm
.035"
0.9mm
3/64"
1.2mm
.025-5/64"
0.6-2.0 mm
.025-.035"
0.6-0.9 mm
English
Metric
I.D. Size
I.D. Size
.62"
15.9
mm
.50"
12.7 mm
.62"
15.9 mm
.50"
12.7 mm
.37"
9.5 mm
Product
Number
—
—
K466-1
.38"
9.5 mm
K466-2
.50"
12.7 mm
.62"
15.9 mm
.75"
19.1 mm
K466-3
.37"
9.5mm
K466-4
.62"
15.9mm
.75"
19.1mm
K466-5
.38"
9.5 mm
K466-6
.50"
12.7 mm
.62"
15.9 mm
.75"
19.1 mm
K466-7
.62"
16mm
K466-8
.75"
19mm
.62"
16mm
K466-9
.75"
19mm
—
—
K466-10
(1)
See Magnum 300 & 400 Parts Manual for part numbers.
—
—
(2)
Except LN8 or LN9 using 1/16 and larger electrodes.
(3)
LN8 or LN9 using 1/16 and larger electrodes.
MAGNUM
®
300 & 400 GMAW GUN
CHART C
Part Number
For Steel
(Industry Ref.)
KP44-3545-15
and less
KP44-116-15
Trim to Fit
KP44-564-15
KP42-25-15
KP44-3545-25
KP44-116-25
Trim to Fit
KP44-564-25
Part Number
(Industry Ref.)
KP1958-1
Trim to Fit
KP1958-5
KP1958-3
KP1958-2
Trim to Fit
KP1958-6
KP1958-4
KP42N354515
KP1955-2
CHART D
Gun Tube
60°
45°
82°
CHART E
Connector Kits
Feeder
Power
Type
Connector
(2)
Lincoln
4
Tweco Adapted
4
Lincoln 10 Series
Miller
4
Hobart 27
4
L-Tec
4
Adapted
Wirematic &
Power Mig
4
Hobart
4
Series 2000
(3)
Lincoln
4
SP100T and
4
Related Units
Lincoln 10 Series
4
P-202-C.4
English
Metric
Wire Size
Wire Size
.035 - .045"
0.9-1.2 mm
.052 - 1/16"
1.3-1.6 mm
1/16 - 5/64"
1.6-2.0 mm
.025-.030"
0.6-0.8 mm
.035 - .045"
0.9-1.2 mm
.052 - 1/16"
1.3-1.6 mm
1/16 - 5/64ʼʼ
1.6-2.0 mm
English
Metric
Wire Size
Wire Size
.030 - .035"
0.8-0.9 mm
.035 - 3/64"
0.9 - 1.2mm
1/16"
1.6 mm
.030 - .035"
0.8-0.9 mm
.035 - 3/64"
0.9 - 1.2mm
1/16"
1.6 mm
.035 - 3/64"
0.9 - 1.2mm
1/16"
1.6mm
Part Number
KP1928-1 (400 amp)
-2 (300 amp)
KP1929-1 (400 amp)
-2 (300 amp)
KP1941-1 (300, 400 amp)
(1)
Trigger
Gas Tube
Lead
and
Connector
Connector
Fitting
Tools
4
4
4
—
—
4
4
—
4
4
4
4
4
—
4
4
—
4
4
—
4
4
4
4
4
—
4
4
—
4
05-03-2010
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