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SERVICE MANUAL
Ver. 1.0 2005. 11
• The tuner and CD sections have no adjustments.
CD player section
Signal-to-noise ratio
120 dB
Frequency response
10 – 20,000 Hz
Wow and flutter
Below measurable limit
Tuner section
FM
Tuning range
87.5 – 108.0 MHz (AEP, UK, EA model)
87.5 – 108.0 MHz (at 50 kHz step)
(E, MX, CH model)
87.5 – 107.9 MHz (at 200 kHz step)
(E, MX, CH model)
FM tuning interval
50 kHz/200 kHz switchable (E, MX, CH model)
Aerial terminal
External aerial connector
Intermediate frequency 10.7 MHz/450 kHz
Usable sensitivity
9 dBf
Selectivity
75 dB at 400 kHz
Signal-to-noise ratio
67 dB (stereo), 69 dB (mono)
Harmonic distortion at 1 kHz
0.5% (stereo), 0.3% (mono)
Separation
35 dB at 1 kHz
Frequency response
30 – 15,000 Hz
Sony Corporation
9-879-956-01
eVehicle Division
2005K04-1
Published by Sony Engineering Corporation
© 2005. 11
CDX-S22/S22S
Photo: CDX-S22S
Model Name Using Similar Mechanism
CD Drive Mechanism Type
Optical Pick-up Name
SPECIFICATIONS
MW/LW (AEP, UK model)
Tuning range
Aerial terminal
Intermediate frequency 10.7 MHz/450 kHz
Sensitivity
AM (E, MX, CH, EA model)
Tuning range
AM tuning interval
Aerial terminal
Intermediate frequency 10.7 MHz/450 kHz
Sensitivity
FM/AM COMPACT DISC PLAYER
FM/MW/LW COMPACT DISC PLAYER
AEP Model
UK Model
E Model
CDX-S22/S22S
Chinese Model
CDX-GT300/GT350S
MG-611WA-186//Q
KSS1000E
MW: 531 – 1,602 kHz
LW: 153 – 279 kHz
External aerial connector
MW: 30 µV, LW: 40 µV
531 – 1,602 kHz (EA model)
531 – 1,602 kHz (at 9 kHz step)
(E, MX, CH model)
530 – 1,710 kHz (at 10 kHz step)
(E, MX, CH model)
9 kHz/10 kHz switchable (E, MX, CH model)
External aerial connector
30 µV
– Continued on next page –
CDX-S22: E, MX/S22S
CDX-S22: AEP, UK
CDX-S22
CDX-S22S

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Table of Contents

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   Summary of Contents for Sony CDX-S22

  • Page 1 Separation 35 dB at 1 kHz Frequency response 30 – 15,000 Hz FM/AM COMPACT DISC PLAYER CDX-S22: E, MX/S22S FM/MW/LW COMPACT DISC PLAYER CDX-S22: AEP, UK Sony Corporation 9-879-956-01 eVehicle Division 2005K04-1 Published by Sony Engineering Corporation © 2005. 11...
  • Page 2 COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
  • Page 3 CDX-S22/S22S • UNLEADED SOLDER • CD Playback: You can play CD-DA (also containing CD TEXT* ), CD-R/CD- Boards requiring use of unleaded solder are printed with the lead- RW (MP3 files also containing Multi Session and ATRAC CD free mark (LF) indicating the solder contains no lead.
  • Page 4: Table Of Contents

    CDX-S22/S22S TABLE OF CONTENTS GENERAL Location of controls and basic operations (AEP, UK model) ............5 Connections (AEP, UK model) ........5 Location of controls and basic operations (E, MX, CH, EA model) ..........7 Connections (E, MX, CH, EA model) ......7 DISASSEMBLY 2-1.
  • Page 5: General

    CDX-S22/S22S SECTION 1 GENERAL Location of controls and basic operations (AEP, UK model) Location of controls and basic operations Main unit 2 3 4 7 8 9 SOURCE MODE SEEK – GROUP SHUF PAUSE DSPL SENS AF/TA CDX-S22 qs qd...
  • Page 6 CDX-S22/S22S Note for the aerial connecting Hinweis zum Anschließen der Antenne Remarque sur le raccordement de Nota per il collegamento dell’antenna Opmerking bij de antenne-aansluiting If your car aerial is an ISO (International Wenn Ihre Fahrzeugantenne der l’antenne Se l’antenna dell’auto è di tipo...
  • Page 7: Location Of Controls And Basic Operations (e, Mx, Ch, Ea Model)

    CDX-S22/S22S Location of controls and basic operations (E, MX, CH, EA model) Location of controls and basic operations Main unit 2 3 4 7 8 9 SOURCE MODE SEEK – GROUP SHUF PAUSE DSPL SENS CDX-S22S qs qd qj qk...
  • Page 8 CDX-S22/S22S RCA pin cord (not supplied) AUDIO OUT can be switched to SUB or REAR. For details, see the supplied Operating Instructions. Cable con terminales RCA (no suministrado) AUDIO OUT (Salida de audio) puede cambiarse a SUB (Secundaria) o REAR (Posterior).
  • Page 9: Disassembly

    CDX-S22/S22S SECTION 2 DISASSEMBLY Note: This set can be disassemble according to the following sequence. 2-1. SUB PANEL (HEX) ASSY (Page 9) 2-2. CD MECHANISM BLOCK (Page 10) 2-10. SERVO BOARD 2-3. MAIN BOARD 2-4. CHASSIS (T) SUB ASSY (Page 14)
  • Page 10: Main Board

    CDX-S22/S22S 2-2. CD MECHANISM BLOCK 6 bracket (CD) 7 CD mechanism block 5 two screws (+PTT 2.6 × 4) 2 screw (+PTT 2.6 × 6) 1 screw (+PTT 2.6 × 6) 4 CN301 2-3. MAIN BOARD 1 three screws (+BTT 2.6 × 5 ) 2 two screws (+PTT 2.6 ×...
  • Page 11: Chassis (t) Sub Assy

    CDX-S22/S22S 2-4. CHASSIS (T) SUB ASSY 4 claw 2 two screws (+P 1.7 × 2.2) 1 two screws (+P 1.7 × 2.2) 6 chassis (T) sub assy 5 SENSOR board 3 claw 2-5. ROLLER ARM ASSY 3 washer 5 roller arm assy...
  • Page 12: Chassis (op) Assy

    CDX-S22/S22S 2-6. CHASSIS (OP) ASSY qa chassis (OP) assy 0 coil spring (damper) lever (D) 4 washer 1 optical pick-up (CN1) 9 two coil springs (damper) 5 gear (LE1) slider (R) 3 tension spring (KF60) 2 Remove the six solders.
  • Page 13: Sl Motor Assy (m902)

    CDX-S22/S22S 2-8. SL MOTOR ASSY (M902) 1 screw (+P 1.4 × 1.8) 2 SL motor assy (M902) 2-9. LE MOTOR ASSY (M903) 8 screw 0 gear (LE) assy (+M 1.7 × 2.5) 9 bearing (LEB-N) 2 washer qa screw (+M 1.7 × 2.5)
  • Page 14: Servo Board

    CDX-S22/S22S 2-10. SERVO BOARD 6 SERVO board 1 Remove the eight solders. 2 Remove the three solders. 4 screw 5 claw 3 optical pick-up (CN1)
  • Page 31 CDX-S22/S22S IC750 TDA8588BJ/N2/R1 (MAIN Board (2/3)) (CDX-S22: E, MX model) IC750 TDA8589BJ/N2/R1/M5 (MAIN Board (2/3)) (CDX-S22: AEP, UK/S22S) OUT-FL- C BUS OUT-FL+ OUT-RL- PGND3 OUT-RL+ IN-RL IN-FL S-GND PROTECTION/ DIAGNOSTIC IN-FR IN-RR BEEP OUT-RR+ PGND2 OUT-RR- OUT-FR+ STANDBY/ MUTE OUT-FR-...
  • Page 32 Backup power supply detection signal input Not used. (Open) MEC_SELFSW SELF load position detection switch signal input 54, 55 Not used. (Open) UNISI SONY-BUS data signal input UNISO SONY-BUS data signal output UNICKI SONY-BUS clock signal input LINKOFF Link off signal output...
  • Page 33 CD mechanism deck power supply control signal output CDON CD power supply control signal output XUART SONY-BUS/MC-BUS change signal input (Fixed at H: SONY-BUS in this set) ZMUTE Z mute signal output MECON_CHK MECHA +6V power rising detection signal input CDON_CHK SERVO +3.3V power rising detection signal input...
  • Page 34 Backup power supply detection signal input Not used. (Open) RDS data block synchronized detection signal input from RDS receiver IC. DAVN (AEP, UK model) Not used. (Open) UNISI SONY-BUS data signal input UNISO SONY-BUS data signal output UNISCK SONY-BUS clock signal output...
  • Page 35 CDX-S22/S22S Pin No. Pin Name Pin Description 61 to 63 Not used. (Open) SIRCS Remote controller signal (infrared rays) input 65 to 67 Not used. (Open) FLASH_W Memory mode select signal input (Fixed at H in this set) 69, 70 Not used.
  • Page 36: Exploded Views

    CDX-S22/S22S SECTION 4 EXPLODED VIEWS NOTE: • The mechanical parts with no reference • -XX and -X mean standardized parts, so The components identified by mark 0 or dotted line with mark number in the exploded views are not supplied.
  • Page 37: Front Panel Section

    CDX-S22/S22S 4-2. FRONT PANEL SECTION LCD901 not supplied not supplied not supplied (KEY board) not supplied not supplied not supplied not supplied not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark X-2103-084-1 BUTTON ASSY (S) (AEP,UK)
  • Page 38: Cd Mechanism Section (1)

    CDX-S22/S22S 4-3. CD MECHANISM SECTION (1) (MG-611WA-186//Q) not supplied (SENSOR board) not supplied not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-3372-444-B CHASSIS (T) SUB ASSY 2-587-505-01 SCREW 3-253-729-11 SPRING (LR), TENSION COIL A-1132-412-A SERVO BOARD, COMPLETE...
  • Page 39: Cd Mechanism Section (3)

    CDX-S22/S22S 4-4. CD MECHANISM SECTION (2) (MG-611WA-186//Q) (including M901) M902 not supplied not supplied not supplied not supplied not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-1075-644-A CHASSIS (OP) COMPLETE ASSY A-3372-446-A LEVER (SL) SUB ASSY 3-316-938-91 SCREW (B1.4X5), TAPPING...
  • Page 40: Cd Mechanism Section (3)

    CDX-S22/S22S 4-5. CD MECHANISM SECTION (3) (MG-611WA-186//Q) M903 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-348-993-01 WASHER 2-186-696-02 BRACKET (LEM-N) 2-186-699-01 GEAR (RA1) 3-345-648-91 SCREW (M1.4), TOOTHED LOCK A-1075-641-B ARM ASSY, ROLLER A-1083-636-A GEAR (LE) ASSY...
  • Page 41: Cd Mechanism Section (4)

    CDX-S22/S22S 4-6. CD MECHANISM SECTION (4) (MG-611WA-186//Q) Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 2-186-700-01 GEAR (CHK1) 2-630-962-01 WASHER (SLIT) 3-344-223-01 WASHER * 256 2-590-545-01 GEAR (LE2-M) 3-259-470-12 GEAR (LE1) A-1075-640-B CHASSIS (M) BLOCK ASSY...
  • Page 42: Electrical Parts List

    CDX-S22/S22S SECTION 5 KEY (AEP,UK) ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in • SEMICONDUCTORS The components identified by mark 0 or dotted line with mark the parts list may be different from the In each case, u : µ, for example: 0 are critical for safety.
  • Page 43 CDX-S22/S22S KEY (AEP,UK) KEY (EXCEPT AEP,UK) Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R926 1-216-807-11 METAL CHIP 1/10W KEY BOARD (EXCEPT AEP,UK) R929 1-216-809-11 METAL CHIP 1/10W ********** R930 1-216-807-11 METAL CHIP 1/10W R933 1-216-811-11 METAL CHIP...
  • Page 44 CDX-S22/S22S KEY (EXCEPT AEP,UK) MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark LSW906 1-786-800-11 SWITCH, TACTILE (WITH LED) (+ (VOL)) R977 1-216-809-11 METAL CHIP 1/10W LSW910 1-786-800-11 SWITCH, TACTILE (WITH LED) R978 1-216-809-11 METAL CHIP 1/10W (SEEK +/>...
  • Page 45 CDX-S22/S22S MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-107-826-11 CERAMIC CHIP 0.1uF C516 1-162-964-11 CERAMIC CHIP 0.001uF (AEP,UK) (AEP,UK) 1-107-826-11 CERAMIC CHIP 0.1uF C516 1-216-845-11 METAL CHIP 100K 1/10W (AEP,UK) (EXCEPT AEP,UK) 1-107-826-11 CERAMIC CHIP 0.1uF...
  • Page 46 CDX-S22/S22S MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark D617 8-719-056-93 DIODE UDZ-TE-17-18B (EXCEPT AEP,UK) JC446 1-216-864-11 SHORT CHIP D617 8-719-083-66 DIODE UDZSTE-1718B (AEP,UK) JC501 1-216-296-11 SHORT CHIP D651 8-719-083-66 DIODE UDZSTE-1718B (AEP,UK) JC503 1-216-296-11 SHORT CHIP D701 6-500-886-01 DIODE RSA6.1ENTR...
  • Page 47 CDX-S22/S22S MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-216-839-11 METAL CHIP 1/10W R508 1-216-864-11 SHORT CHIP (AEP,UK) R509 1-216-811-11 METAL CHIP 1/10W 1-216-843-11 METAL CHIP 1/10W R510 1-216-809-11 METAL CHIP 1/10W (AEP,UK) R511 1-216-809-11 METAL CHIP...
  • Page 48 CDX-S22/S22S MAIN SENSOR SERVO Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R601 1-216-845-11 METAL CHIP 100K 1/10W 1-125-777-11 CERAMIC CHIP 0.1uF R609 1-216-821-11 METAL CHIP 1/10W 1-100-567-81 CERAMIC CHIP 0.01uF R631 1-249-425-11 CARBON 4.7K 1/4W...
  • Page 49 CDX-S22/S22S SERVO Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < JUMPER RESISTOR > 1-218-961-11 RES-CHIP 4.7K 1/16W 1-218-977-11 RES-CHIP 100K 1/16W 1-216-864-11 SHORT CHIP 1-218-962-11 RES-CHIP 5.6K 1/16W 1-216-864-11 SHORT CHIP 1-218-979-11 RES-CHIP 150K 1/16W...
  • Page 50 CDX-S22/S22S Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark MISCELLANEOUS PARTS FOR INSTALLATION AND CONNECTIONS ************* *************************************** 1-776-206-21 CORD (WITH CONNECTOR) (POWER) X-3382-647-1 FRAME ASSY, FITTING (EXCEPT AEP,UK) 1-465-459-31 ADAPTOR, ANTENNA (AEP,UK) 1-776-527-61 CORD (WITH CONNECTOR) (ISO) (POWER)

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