Sony CDX-S1000 Service Manual

Sony CDX-S1000 Service Manual

Compact disc player sony cdx-s1000/s2000/s2000c
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CDX-S1000/S2000/S2000C
SERVICE MANUAL
Ver 1.0 2003. 11
• The tuner and CD sections have no adjustments.
CD player section
Signal-to-noise ratio
120 dB
Frequency response
10 – 20,000 Hz
Wow and flutter
Below measurable limit
Tuner section
FM
Tuning range
87.5 – 108.0 MHz
Aerial terminal
External aerial connector
Intermediate frequency 10.7 MHz/450 kHz
Usable sensitivity
9 dBf
Selectivity
75 dB at 400 kHz
Signal-to-noise ratio
67 dB (stereo),
69 dB (mono)
Harmonic distortion at 1 kHz
0.5% (stereo),
0.3% (mono)
Separation
35 dB at 1 kHz
Frequency response
30 – 15,000 Hz
AM (CDX-S1000)
Tuning range
531 – 1,602 kHz
Aerial terminal
External aerial connector
Intermediate frequency 10.7 MHz/450 kHz
Sensitivity
AM: 30 µV
MW/LW (CDX-S2000/S2000C)
Tuning range
MW: 531 – 1,602 kHz
LW: 153 – 279 kHz
Aerial terminal
External aerial connector
Intermediate frequency 10.7 MHz/450 kHz
Sensitivity
MW: 30 µV
LW: 40 µV
Sony Corporation
9-961-371-01
2003K04-1
e Vehicle Company
© 2003. 11
Published by Sony Engineering Corporation
Photo: CDX-S2000
Model Name Using Similar Mechanism
CD Drive Mechanism Type
Optical Pick-up Name
SPECIFICATIONS
Power amplifier section
Outputs
Speaker impedance
Maximum power output 45 W × 4 (at 4 ohms) (CDX-S1000)
General
Outputs
Inputs
Tone controls
FM/AM COMPACT DISC PLAYER
FM/MW/LW COMPACT DISC PLAYER
AEP Model
UK Model
NEW
MG-611XA-186//Q
KSS1000E
Speaker outputs
(sure seal connectors)
4 – 8 ohms
50 W × 4 (at 4 ohms) (CDX-S2000/S2000C)
Audio outputs (rear)
Power aerial relay control terminal
Power amplifier control terminal
Telephone ATT control terminal
Remote controller input terminal (CDX-S2000/S2000C)
Aerial input terminal
Low: ±10 dB at 60 Hz (XPLOD)
Mid: ±10 dB at 1 kHz (XPLOD)
High: ±10 dB at 10 kHz (XPLOD)
– Continued on next page –
CDX-S2000/S2000C
CDX-S1000
1

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Summary of Contents for Sony CDX-S1000

  • Page 1 (sure seal connectors) Wow and flutter Below measurable limit Speaker impedance 4 – 8 ohms Maximum power output 45 W × 4 (at 4 ohms) (CDX-S1000) 50 W × 4 (at 4 ohms) (CDX-S2000/S2000C) Tuner section General Tuning range 87.5 – 108.0 MHz...
  • Page 2 COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
  • Page 3 CDX-S1000/S2000/S2000C UNLEADED SOLDER Boards requiring use of unleaded solder are printed with the lead free mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.) : LEAD FREE MARK Unleaded solder has the following characteristics.
  • Page 4: Table Of Contents

    CDX-S1000/S2000/S2000C TABLE OF CONTENTS 1. GENERAL Location of controls ..............5 Connections ................6 2. DISASSEMBLY 2-1. Sub Panel (1) Assy .............. 7 2-2. CD Mechanism Block ............8 2-3. Main Board ................. 8 2-4. Chassis (T) Sub Assy ............9 2-5.
  • Page 5: General

    CDX-S1000/S2000/S2000C SECTION 1 GENERAL This section is extracted from instruction manual. (CDX-S1000) (CDX-S2000/S2000C)
  • Page 6: Connections

    CDX-S1000/S2000/S2000C Connections...
  • Page 7: Disassembly

    CDX-S1000/S2000/S2000C SECTION 2 DISASSEMBLY Note : This set can be disassemble according to the following sequence. 2-1. SUB PANEL (1) ASSY (Page 7) 2-2. CD MECHANISM BLOCK (Page 8) 2-10. SERVO BOARD 2-3. MAIN BOARD 2-4. CHASSIS (T) SUB ASSY...
  • Page 8: Cd Mechanism Block

    CDX-S1000/S2000/S2000C 2-2. CD MECHANISM BLOCK 7 bracket (CD) 5 CD mechanism block 6 two screws (+PTT 2.6 x 4) 2 screw (+PTT 2.6 x 6) 1 screw (+PTT 2.6 x 6) 4 CNP301 2-3. MAIN BOARD 1 three ground point screws (+PTT 2.6 x 6)
  • Page 9: Chassis (T) Sub Assy

    CDX-S1000/S2000/S2000C 2-4. CHASSIS (T) SUB ASSY 3 claw 2 two screws (+P 1.7 x 2.2) 1 two screws (+P 1.7 x 2.2) 5 chassis (T) sub assy 4 SENSOR board 2-5. ROLLER ARM ASSY 3 washer (1.0 – 2.5) 5 roller arm assy...
  • Page 10: Chassis (Op) Assy

    CDX-S1000/S2000/S2000C 2-6. CHASSIS (OP) ASSY qa chassis (OP) assy 0 compression spring (damper) lever (D) 4 washer 1 CN2 9 two compression springs (damper) 5 gear (LE1) slider (R) 3 torsion spring (SL) 2 Remove the six solderings. 2-7. OPTICAL PICK-UP...
  • Page 11: Sl Motor Assy (M902)

    CDX-S1000/S2000/S2000C 2-8. SL MOTOR ASSY (M902) 1 screw (+P 1.4 x 1.8) 2 SL motor assy (M902) 2-9. LE MOTOR ASSY (M903) 8 screw 0 woam (LEB) assy (+M 1.7 x 2.5) 9 bearing (LEB) 2 washer qa screw (+M 1.7 x 2.5)
  • Page 12: Servo Board

    CDX-S1000/S2000/S2000C 2-10. SERVO BOARD 6 SERVO board 1 Remove the eight solderings. 2 Remove the three solderings. 4 toothed lock screw (M 1.7) 5 claw 3 CN2...
  • Page 13: Diagrams

    CDX-S1000/S2000/S2000C SECTION 3 DIAGRAMS 3-1. IC PIN DESCRIPTIONS • IC1 µPD63712GC-8EU-A (RF AMP, DIGITAL SERVO, DIGITAL SIGNAL PROCESSOR) (SERVO BOARD) Pin No. Pin Name Pin Description Laser diode ON/OFF control signal output (L: laser OFF, H: laser ON) Dimmer monitor input from optical pick-up laser diode.
  • Page 14 CDX-S1000/S2000/S2000C Pin No. Pin Name Pin Description LRCK Not used. (Connect to LRCKIN in this set) DVDD — Power supply pin (+3.3 V) Focus servo drive PWM signal output (+) FD– Focus servo drive PWM signal output (–) Tracking servo drive PWM signal output (+) TD–...
  • Page 15 Down switch detection input from CD mechanism deck. CD_LIMIT Limit switch detection input from CD mechanism deck. AMPATT Not used. (Fixed at L in this set) AREASEL2 Not used. (Open) AREASEL1 Not used. (Open) AREASEL0 Destination area initial setting input (L: CDX-S1000, H: CDX-S2000/S2000C)
  • Page 16 CDX-S1000/S2000/S2000C Pin No. Pin Name Pin Description 1 color/2 color select input (L (1 color): CDX-S1000/S2000, COL_SW H (2 color): CDX-S2000C) 55 to 57 Not used. (Open) PANEL_SW Front panel detach detection input (L: with front panel, H: without front panel) DIAG Mode input from power amp IC.
  • Page 17: Block Diagram -Cd Section

    CDX-S1000/S2000/S2000C 3-2. BLOCK DIAGRAM — CD SECTION — RF AMP,DIGITAL SERVO, DIGITAL SIGNAL PROCESSOR OPTICAL PICK-UP (KSS1000E) (Page 18) TUNER SECTION LOUT ROUT DEMOD CONV SYSTEM CONTROL IC501 (1/3) INTQ CONV. 32 CD_INTQ CD_SO CD_SI FORCUS ERROR CD_SCK CD_STB CD_A0...
  • Page 18: Block Diagram -Tuner Section

    CDX-S1000/S2000/S2000C 3-3. BLOCK DIAGRAM — TUNER SECTION — SOUND CONTROL ELECTRONIC VOLUME IC401 J330 AUDIO OUT REAR R-CH BUS-LCH POWER AMP IC750 (1/2) CN601 EFFECT CD-LCH MUTE Q441 TUNER UNIT R-CH (Page 17) SECTION TONE TV-LCH 1 ANT L-CH MUTE...
  • Page 19: Block Diagram -Display Section

    CDX-S1000/S2000/S2000C 3-4. BLOCK DIAGRAM — DISPLAY SECTION — SYSTEM CONTROL LCD DRIVER IC501 (3/3) IC901 KEY MATRIX LSW900,903-905, KEYIN0 LCDSO DATA 907-911,913-921 LCDCKO S901,902,906,912 KEYIN1 LCDCE • LCD901 • COM1 D502 COM4 ACTIVE KEYACK Q664 1 ON/OFF XKEYON S2000/S2000C D501...
  • Page 20 Voltage variations may be noted due to normal produc- (FEO) tion tolerances. • Circled numbers refer to waveforms. • Signal path. : FM : AM (CDX-S1000) or MW (CDX-S2000/S2000C) : CD Approx. 200mVp-p (TEO) for printed wiring boards: • X : parts extracted from the component side.
  • Page 21: Printed Wiring Boards -Cd Mechanism Section

    CDX-S1000/S2000/S2000C 3-5. PRINTED WIRING BOARDS — CD MECHANISM SECTION — • Refer to page 20 for Common Note for Printed Wiring Boards. : Uses unleaded solder. JR90 JR41 (Page 23) M901 M902 M903...
  • Page 22: Schematic Diagram -Cd Mechanism Section

    CDX-S1000/S2000/S2000C 3-6. SCHEMATIC DIAGRAM — CD MECHANISM SECTION — • Refer to page 20 for Common Note on Schematic Diagram and Waveforms. • Refer to page 28 for IC Block Diagrams. TP19 TP32 TP33 R14 R15 TP31 TP20 TP30 TP29...
  • Page 23: Printed Wiring Board -Main Section

    CDX-S1000/S2000/S2000C 3-7. PRINTED WIRING BOARD — MAIN SECTION — • Refer to page 20 for Common Note on Printed Wiring Boards. : Uses unleaded solder. J330 J561 CN601 JW144 C332 C333 C751 C771 C765 C764 F901 IC750 C763 C452 Q431...
  • Page 24: Schematic Diagram -Main Section (1/2)

    CDX-S1000/S2000/S2000C 3-8. SCHEMATIC DIAGRAM — MAIN SECTION (1/2) — • Refer to page 20 for Common Note on Schematic Diagram and Waveforms. • Refer to page 28 for IC Block Diagrams. C765 C764 IC B/D C751 D751 IC51 C752 D752...
  • Page 25: Schematic Diagram -Main Section (2/2)

    CDX-S1000/S2000/S2000C 3-9. SCHEMATIC DIAGRAM — MAIN SECTION (2/2) — • Refer to page 20 for Common Note on Schematic Diagram and Waveforms. (Page 24) (Page 22) CNP301 C301 C343 L303 C308 C302 L304 L302 R302 L305 L307 L306 R301 L301...
  • Page 26: Printed Wiring Board -Key Section

    CDX-S1000/S2000/S2000C 3-10. PRINTED WIRING BOARD — KEY SECTION — • Refer to page 20 for Common Note on Printed Wiring Boards. : Uses unleaded solder. LED952 R931 LED951 R932 R937 R961 R904 LSW904 LSW910 LED931 LED932 LCD901 LED906 LED901 LSW911...
  • Page 27: Schematic Diagram -Key Section

    CDX-S1000/S2000/S2000C 3-11. SCHEMATIC DIAGRAM — KEY SECTION — • Refer to page 20 for Common Note on Schematic Diagram. R987 LSW913(2/2) LSW920(2/2) LSW907(2/2) LED952 LSW904(2/2) R988 LSW900(2/2) LED951 R989 LED931 R951 R998 R972 R931 R934 R941 R961 R937 R957 LSW914(2/2)
  • Page 28: Ic Block Diagrams

    CDX-S1000/S2000/S2000C 3-12. IC BLOCK DIAGRAMS IC2 BA5966FP-FE2 IC401 BD3808FS-FE2 MUTE – – – – FADER FADER FADER FADER (0~-58, (0~-58, (0~-58, (0~-58, C BUS -∞dB) -∞dB) -∞dB) -∞dB) – GAIN+ATT – LOGIC LEVEL (+10~-29, SHIFT – – -∞dB) LEVEL 2ND ORDER LPF...
  • Page 29 CDX-S1000/S2000/S2000C IC750 TDA8588BJ/N2 (CDX-S2000/S2000C) IC750 TDA8589BJ/N2 (CDX-S1000) OUT-FL- C BUS OUT-FL+ OUT-RL- PGND3 OUT-RL+ IN-RL IN-FL S-GND PROTECTION/ DIAGNOSTIC IN-FR IN-RR BEEP OUT-RR+ PGND2 OUT-RR- OUT-FR+ STANDBY/ MUTE OUT-FR- CHIP DETECT/ PGND1 DIAGNOSTIC BATTERY TEMPERATURE DIAG DETECTION PROTECTION ENABLE LOGIC...
  • Page 30: Exploded Views

    CDX-S1000/S2000/S2000C SECTION 4 EXPLODED VIEWS NOTE: • The mechanical parts with no reference • Color Indication of Appearance Parts The components identified by mark 0 or dotted line with mark number in the exploded views are not supplied. Example : 0 are critical for safety.
  • Page 31: Front Panel Section

    A-3372-480-A PANEL OVERALL ASSY, FRONT (S2000C) X-3384-178-1 BUTTON ASSY (S) (S2000/S2000C) 1-694-977-11 CONDUCTIVE BOARD, CONNECTION 3-246-463-01 FILTER (IR) 3-251-320-01 EMBLEM (NO.2.5), SONY (S2000C) 3-246-466-01 PLATE (CD), LIGHT GUIDE LCD901 1-805-078-11 DISPLAY PANEL, LIQUID CRYSTAL 3-246-479-01 SPRING (RELEASE) 7-685-106-19 SCREW +P 2X10 TYPE2 NON-SLIT...
  • Page 32: Cd Mechanism Section (1)

    CDX-S1000/S2000/S2000C 4-3. CD MECHANISM SECTION (1) (MG-611XA-186//Q) not supplied (SENSOR board) not supplied not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-3372-444-A CHASSIS (T) SUB ASSY 3-352-758-31 SCREW (M1.7), TOOTHED LOCK 3-253-729-11 SPRING (LTR), TENSION COIL...
  • Page 33: Cd Mechanism Section (2)

    CDX-S1000/S2000/S2000C 4-4. CD MECHANISM SECTION (2) (MG-611XA-186//Q) (including M901) M902 not supplied not supplied not supplied not supplied not supplied The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.
  • Page 34: Cd Mechanism Section (3)

    CDX-S1000/S2000/S2000C 4-5. CD MECHANISM SECTION (3) (MG-611XA-186//Q) M903 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-338-647-31 WASHER (1.0-2.5) 3-259-467-11 BRACKET (LEM) 3-259-024-01 WHEEL (RA), WORM 3-345-648-91 SCREW (M1.4), TOOTHED LOCK A-3372-441-A ARM ASSY, ROLLER A-3372-450-A WORM (LEB) ASSY...
  • Page 35: Cd Mechanism Section (4)

    CDX-S1000/S2000/S2000C 4-6. CD MECHANISM SECTION (4) (MG-611XA-186//Q) Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-259-429-11 WHEEL (LE), WORM 3-899-829-01 WASHER (SLIT) 3-344-223-01 WASHER 3-259-032-01 GEAR (LE2) 3-259-470-11 GEAR (LE1) A-3337-998-A CHASSIS (M) BLOCK ASSY 3-253-755-11 LEVER (D)
  • Page 36: Electrical Parts List

    CDX-S1000/S2000/S2000C SECTION 5 ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in • Items marked “*” are not stocked since The components identified by mark 0 or dotted line with mark the parts list may be different from the they are seldom required for routine service.
  • Page 37 CDX-S1000/S2000/S2000C Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark LSW913 1-771-883-31 SWITCH, TACTILE (WITH LED) (TA) (S2000) R926 1-216-805-11 METAL CHIP 1/10W LSW913 1-786-673-31 SWITCH, TACTILE (WITH LED) (TA) (S2000C) R927 1-216-847-11 METAL CHIP 150K 1/10W...
  • Page 38 CDX-S1000/S2000/S2000C MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R956 1-216-803-11 METAL CHIP 1/10W R997 1-216-803-11 METAL CHIP 1/10W (S2000C) R998 1-216-864-11 METAL CHIP 1/10W R957 1-216-811-11 METAL CHIP 1/10W (S2000C) < SWITCH > R957...
  • Page 39 CDX-S1000/S2000/S2000C MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C333 1-163-251-11 CERAMIC CHIP 100PF C765 1-115-340-11 CERAMIC CHIP 0.22uF C343 1-164-816-11 CERAMIC CHIP 220PF C769 1-125-891-11 CERAMIC CHIP 0.47uF C401 1-126-964-11 ELECT 10uF C770 1-125-891-11 CERAMIC CHIP 0.47uF...
  • Page 40 CDX-S1000/S2000/S2000C MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark JC401 1-216-864-11 METAL CHIP 1/10W 1-216-809-11 METAL CHIP 1/10W JC451 1-216-296-11 SHORT CHIP (S2000/S2000C) JC461 1-216-296-11 SHORT CHIP 1-414-595-11 INDUCTOR, FERRITE BEAD (S2000/S2000C) JC501 1-216-864-11 METAL CHIP...
  • Page 41 CDX-S1000/S2000/S2000C MAIN SENSOR SERVO Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R522 1-216-825-11 METAL CHIP 2.2K 1/10W R673 1-216-833-11 METAL CHIP 1/10W R523 1-216-809-11 METAL CHIP 1/10W (S1000) R524 1-216-809-11 METAL CHIP 1/10W R673 1-218-871-11 METAL CHIP 0.5%...
  • Page 42 CDX-S1000/S2000/S2000C SERVO Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-162-970-11 CERAMIC CHIP 0.01uF 1-216-833-11 METAL CHIP 1/10W 1-162-967-11 CERAMIC CHIP 0.0033uF 10% 1-216-833-11 METAL CHIP 1/10W 1-162-970-11 CERAMIC CHIP 0.01uF 1-216-833-11 METAL CHIP 1/10W 1-104-609-11 ELECT CHIP...
  • Page 43 CDX-S1000/S2000/S2000C Ref. No. Part No. Description Remark PARTS FOR INSTALLATION AND CONNECTIONS *************************************** X-3382-647-1 FRAME ASSY, FITTING X-3382-926-1 SCREW ASSY (BS), FITTING 3-349-410-11 BUSHING 3-246-468-01 COLLAR 1-465-459-21 ADAPTOR, ANTENNA 3-246-471-01 KEY (FRAME) 1-776-527-61 CORD (WITH CONNECTOR) (ISO) (POWER)
  • Page 44 CDX-S1000/S2000/S2000C REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper on the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2003. 11...

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