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DMTA-20043-01EN [U8778624] — Revision B May 2013 This instruction manual contains essential information on how to use this Olympus product safely and effectively. Before using this product, thoroughly review this instruction manual. Use the product as instructed. Keep this instruction manual in a safe, accessible location.
DMTA-20043-01EN [U8778624], Rev. B, May 2013 Table of Contents List of Abbreviations ..................vii Labels and Symbols ................... 1 Important Information — Please Read Before Use ........7 Intended Use .......................... 7 Instruction Manual ........................ 7 Instrument Compatibility ..................... 7 Repair and Modification .......................
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Right Side Panel ......................26 Top Panel ........................27 Rear Panel ........................28 3. Basic Operation ..................33 Turning On and Off the OmniScan SX ..............33 Sleep Mode ......................... 34 Automatic Start-Up Mode ..................35 Power Supply Management ..................35 3.4.1...
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DMTA-20043-01EN [U8778624], Rev. B, May 2013 Battery Life Problems ....................52 6. Specifications ....................53 7. Connector References ................61 Scanner Interface Connector ................... 62 Scanner Interface Adaptor ..................66 Appendix: Compatibility Tables ..............69 List of Figures ....................71 List of Tables .....................
DMTA-20043-01EN [U8778624], Rev. B, May 2013 List of Abbreviations direct current nondestructive testing EFUP environment-friendly use period phased array IATA International Air Transport Asso- relative humidity ciation SDHC secure digital high capacity ICAO International Civil Aviation Orga- thin film transistor nization USDOT US Department of Transportation...
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DMTA-20043-01EN [U8778624], Rev. B, May 2013 viii List of Abbreviations...
Safety-related labels and symbols are attached to the instrument at the locations shown in Figure i-1 on page 1. If any or all of the labels or symbols are missing or illegible, please contact Olympus. Location of rating and identification labels (see Table 1 on page 2).
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The CE marking is a declaration that this product conforms to all the applicable directives of the European Community. See the Declaration of Conformity for details. Contact your Olympus representative for more information. The C-Tick label indicates that the product complies with the...
The EFUP for the OmniScan SX has been determined to be 15 years. Note: The Environment-Friendly Use Period (EFUP) is not meant to be interpreted as the period assuring functionality and product performance.
DMTA-20043-01EN [U8778624], Rev. B, May 2013 The membrane vent (see Figure i-2 on page 4) is used to counterbalance the internal and external pressures and to maintain the instrument watertightness. Do not puncture the membrane vent. When the membrane vent is punctured, the instrument fails to comply with the IP66 rating.
(see Figure i-3 on page 5). • Reinforced insulation must be provided for the probes connected to the OmniScan SX instrument. Use only compatible Olympus probes. Warning symbol Figure i-3 Warning symbol on top of the OmniScan SX Labels and Symbols 5...
DMTA-20043-01EN [U8778624], Rev. B, May 2013 The warning symbol on the battery compartment door (see Figure i-4 on page 6) signals that precautions must be taken concerning the battery. See section 3.4.2.7 on page 43. Warning symbol Figure i-4 Warning symbol on battery compartment door 6 Labels and Symbols...
The OmniScan SX is designed to perform nondestructive inspections on industrial and commercial materials. Do not use the OmniScan SX for any purpose other than its intended use. It must never be used to inspect or examine human or animal body parts.
Repair and Modification The OmniScan SX does not contain any user-serviceable parts. Opening the instrument might void the warranty. In order to prevent human injury and/or equipment damage, do not disassemble, modify, or attempt to repair the instrument.
DMTA-20043-01EN [U8778624], Rev. B, May 2013 Safety Signal Words The following safety symbols might appear in the documentation of the instrument: The DANGER signal word indicates an imminently hazardous situation. It calls attention to a procedure, practice, or the like, which, if not correctly performed or adhered to, could result in death or serious personal injury.
DMTA-20043-01EN [U8778624], Rev. B, May 2013 The NOTE signal word calls attention to an operating procedure, practice, or the like, which requires special attention. A note also denotes related parenthetical information that is useful, but not imperative. The TIP signal word calls attention to a type of note that helps you apply the techniques and procedures described in the manual to your specific needs, or provides hints on how to effectively use the capabilities of the product.
Service instructions, when applicable, are for trained service personnel. To avoid the risk of electric shock, do not perform any work on the instrument unless qualified to do so. For any problem or question regarding this instrument, contact Olympus or an authorized Olympus representative. Electrical Warnings •...
DMTA-20043-01EN [U8778624], Rev. B, May 2013 Equipment Disposal Before disposing of the OmniScan SX, check your local laws, rules, and regulations, and follow them accordingly. WEEE Directive In accordance with European Directive 2002/96/EC on Waste Electrical and Electronic Equipment (WEEE), this symbol indicates that the product must not be disposed of as unsorted municipal waste, but should be collected separately.
This equipment generates and uses radio-frequency energy and, if not installed and used properly (that is, in strict accordance with the manufacturer’s instructions), may cause interference. The OmniScan SX has been tested and found to comply with the limits for an industrial device in accordance with the specifications of the EMC directive.
Retain packing materials, waybills, and other shipping documentation needed in order to file a damage claim. After notifying the carrier, contact Olympus for assistance with the damage claim and equipment replacement, if necessary.
DMTA-20043-01EN [U8778624], Rev. B, May 2013 Technical Support Olympus is firmly committed to providing the highest level of customer service and product support. If you experience any difficulties when using our product, or if it fails to operate as described in the documentation, first consult the user’s manual, and then, if you are still in need of assistance, contact our After-Sales Service.
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DMTA-20043-01EN [U8778624], Rev. B, May 2013 16 Important Information — Please Read Before Use...
Olympus is a long-standing leader in NDT (nondestructive testing) test platforms, with thousands of OmniScan units in use throughout the world. With the OmniScan SX, the user benefit from a lighter, smaller, and more portable solution that meet requirements for single group fully encoded phased array inspection.
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DMTA-20043-01EN [U8778624], Rev. B, May 2013 18 Introduction...
DMTA-20043-01EN [U8778624], Rev. B, May 2013 1. Package Content Models The OmniScan SX is available in two different models: OMNISX-PA1664PR Portable 16:64PR phased array acquisition unit (including one UT conventional channel) OMNISX-UT Portable one-channel conventional UT acquisition unit Accessories The OmniScan SX comes standard with the following accessories: •...
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DMTA-20043-01EN [U8778624], Rev. B, May 2013 — MXU software — OmniScan SX Getting Started Guide — OmniScan SX User’s Manual — OmniScan MXU Software User’s Manual For a list of accessories and part numbers, see “Compatibility Tables” on page 69.
DMTA-20043-01EN [U8778624], Rev. B, May 2013 2. Overview of the OmniScan SX The front panel of the OmniScan SX (see Figure 2-1 on page 21) contains all the main controls and indicators, which are explained further in the following sections.
The main control area is shown in Figure 2-1 on page 21. You can control the OmniScan SX completely from this area if you wish. The main control area contains three elements, which are described in Table 2 on page 22.
OmniScan SX, but also to enable or disable the sleep mode. Help Key The Help key (see Figure 2-1 on page 21) is located on the upper-right side of the OmniScan SX front panel. Pressing this key displays the online help for the currently selected function. Indicator Lights There are three types of indicator lights on the OmniScan SX front panel: power, acquisition, and alarm.
For more details about the alarm indicator lights, refer to the OmniScan MXU Software User’s Manual. Left Side Panel The left side panel of the OmniScan SX (see Figure 2-2 on page 25) contains various input and output ports. 24 Chapter 2...
This door provides access to the battery compartment. Battery replacement is covered in section 3.4.2.3 on page 39. SVGA output An external VGA or SVGA monitor that mirrors the OmniScan SX display may be connected to this DB-15 port. Memory card slot Slot for inserting the Secure Digital High Capacity (SDHC) memory card.
DMTA-20043-01EN [U8778624], Rev. B, May 2013 Right Side Panel The right side panel of the OmniScan SX (see Figure 2-3 on page 26) contains the DC power adaptor plug. DC power adaptor plug Figure 2-3 Right side panel of the OmniScan SX DC power adaptor plug Used to connect an external DC power adaptor to the OmniScan SX.
Reinforced insulation must be provided for the probes connected to the OmniScan SX instrument. Use only compatible Olympus probes. There are four connectors located on the top panel of the OmniScan SX (see Figure 2-4 on page 27). PA connector...
DMTA-20043-01EN [U8778624], Rev. B, May 2013 1 (UT connector) LEMO connector used for the transmission of ultrasonic signals when using the pitch-catch inspection technique. 1 (UT connector) LEMO connector used for the reception of ultrasonic signals when using the pitch-catch inspection technique. Scanner interface Used as an alarm output and control input.
Heat sink Figure 2-6 Rear panel of the OmniScan SX • To prevent the OmniScan SX from falling over, the support stand must be opened to its maximum position when the instrument is desktop mounted. • In order to prevent injury, do not place your fingers between the rear panel and the instrument’s support stand (when unfolded).
DMTA-20043-01EN [U8778624], Rev. B, May 2013 The rear panel is equipped with two fastening holes that can be used for attaching accessories or for instrument mounting purposes (see Figure 2-7 on page 30 and Figure 2-8 on page 31). Fastening hole Fastening hole Figure 2-7 Fastening holes 30 Chapter 2...
Figure 2-8 Fastening hole location and specifications To prevent equipment damage, apply the following instructions when attaching accessories to the OmniScan SX or when mounting the OmniScan SX to any surface. • Use M4 × 0.7 mm screws with a nominal penetration length (into the instrument) of 8 mm.
DMTA-20043-01EN [U8778624], Rev. B, May 2013 • Only attach accessories weighing 3.4 kg (the weight of the OmniScan SX) or less. Minimum 12 mm diameter surface contact Figure 2-9 Surface contact requirements 32 Chapter 2...
This chapter describes the basic principles and procedures involved in operating the OmniScan SX instrument. Turning On and Off the OmniScan SX This section explains how to turn on and off the OmniScan SX. To turn on the OmniScan SX Press the Power key for one second.
34). Figure 3-2 Saving the setup To save your setup, select Yes. You can also turn off the OmniScan SX by pressing and holding the Power key for ten seconds. However, your setup will NOT be saved. Sleep Mode The OmniScan SX can be put into sleep mode when not in use to conserve power.
The OmniScan SX has an automatic start-up mode: auto-boot. Use the auto-boot mode to remotely start the OmniScan SX unit. When this mode is enabled, you do not need to press the Power key to start the OmniScan SX. The OmniScan SX starts up automatically when connected to a DC power adaptor.
Connect the AC power cord to the DC power adaptor (P/N: OMNI-A-AC [U8767093]) and to an appropriate power outlet. • Use only the AC power cord supplied with the OmniScan SX. Do not use this AC power cord with other products. •...
OmniScan SX, provided that there is another valid power source available (DC power adaptor). The OmniScan SX also includes a lithium coin battery that does not need to be removed or replaced by the user. The coin battery keeps the instrument clock and masterboard configuration running.
The charge indicator (bar) on the battery status indicator shows the approximate amount of remaining power in the battery. If you attempt to start the OmniScan SX using a battery with an insufficient charge, the power indicator light will flash red for approximately three seconds. To operate the OmniScan SX, replace the battery or plug in the DC power adaptor.
Blue The battery charge is critically low (less (blinking) than 10 %). A beeping noise is emitted. Yellow The OmniScan SX is being powered externally through the DC adaptor. 3.4.2.3 Battery Removal and Installation To remove or install a battery On the left side panel, turn the two quarter-turn latches to open the battery compartment door.
Close the battery compartment door. The battery is recharged inside the OmniScan SX when it is connected to a DC power adaptor. Connecting an adaptor automatically starts the recharging process. The battery can also be recharged using an optional external charger.
“New battery procedure” on page 42. If you do not plan to use the OmniScan SX on battery power within three or more weeks, charge the battery to between 40 % and 80 % capacity (three or four bars on the battery charge indicator), and then remove and store the battery in a clean, cool, and dry place.
DMTA-20043-01EN [U8778624], Rev. B, May 2013 Even when the OmniScan SX is turned off and unplugged, it draws a small amount of power from the battery, which could completely discharge the battery in about 3 months at room temperature (25 °C).
Ferrite clamp filters Before using the OmniScan SX, attach the ferrite clamp filters (supplied with the OmniScan SX) to the peripheral cables that will be connected to the OmniScan SX unit. The optional peripherals are as follows: Basic Operation 43...
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USB devices connected with a USB cable (printers, etc.) • Scanner interface If the ferrite clamp filters are not attached, the OmniScan SX unit may fail to comply with the international and European electromagnetic emission specifications. To attach the clamp filters •...
SVGA output connection Figure 3-8 OmniScan SX connection diagram — ferrite clamp filters OmniScan SX Software Installation The OmniScan SX software installation is designed to be as trouble-free as possible. The software is stored on an SDHC card. Basic Operation 45...
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During upgrades to new versions, a message appears on the screen to inform you that the upgrade is taking place. However, no action is required on your part. Refer to the Olympus website for software updates and all related, applicable procedures.
OmniScan SX only requires minimal maintenance. The chapter covers preventative maintenance and instrument cleaning. Preventative Maintenance The OmniScan SX does not have many moving parts, and therefore only requires minimal preventative maintenance. Simply perform regular inspections to keep the OmniScan SX in proper working order.
4.2.2 Screen and Screen Protector Cleaning Never use abrasive products or powerful solvents to clean the OmniScan SX touch screen and screen protector. Clean the touch screen and screen protector using a damp cloth moistened with a standard, evaporating glass cleaner. If necessary, remove any paper-towel residue with a soft-bristle brush.
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DMTA-20043-01EN [U8778624], Rev. B, May 2013 Dust particles can be blown away prior to installation using a can of compressed air. Maintenance 49...
The OmniScan SX does not start. Possible solutions: • Check that the DC power adaptor is connected to both the OmniScan SX and a power outlet with the proper voltage. Use only the adaptor supplied with the OmniScan SX. •...
• Shut down the OmniScan SX and wait for it to cool. Battery charging is disabled when the battery temperature or the system’s internal temperature is too high. This status will be indicated on the battery status indicator (see Table 5 on page 39 for battery status indicator descriptions).
DMTA-20043-01EN [U8778624], Rev. B, May 2013 6. Specifications This chapter covers the OmniScan SX unit specifications (see Table 6 on page 53 to Table 11 on page 58). Table 6 OmniScan SX general specifications Housing Size 267 mm × 206 mm × 91 mm (10.5 in.
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DMTA-20043-01EN [U8778624], Rev. B, May 2013 Table 6 OmniScan SX general specifications (continued) Battery storage –20 °C to 60 °C at 80 % relative temperature humidity Battery charge time 3 hours using the internal charger or an optional battery charger...
DMTA-20043-01EN [U8778624], Rev. B, May 2013 Table 6 OmniScan SX general specifications (continued) Digital input 4 digital inputs TTL, 5 V Digital output 3 digital outputs TTL, 5 V, 15 mA maximum per output Remote Remote communication RS-232: 2 serial...
When the UT channel is used in pulse-echo mode, pulses occur on both the 1 and connectors. When pulse-echo mode is selected, Olympus recommends using only the 1 connector to connect the probe. Table 9 Acoustic specifications — PA channel...
DMTA-20043-01EN [U8778624], Rev. B, May 2013 Table 9 Acoustic specifications — PA channel (continued) 35 Ω (pulse-echo mode); 30 Ω (pitch- Output impedance catch mode) Receiver Gain range 0 dB to 80 dB maximum input signal 550 mVp-p (full-screen height) 60 Ω...
DMTA-20043-01EN [U8778624], Rev. B, May 2013 Table 10 Acquisition specifications (continued) Display Refresh rate A-scan: 60 Hz; S-scan: 60 Hz Envelope (echo- Yes: Volume-corrected S-scan (30 Hz) dynamic mode) Synchronization On internal clock 1 Hz to 6 kHz External pace On encoder On two axes: from 1 to 65536 steps a.
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DMTA-20043-01EN [U8778624], Rev. B, May 2013 Table 11 Data specifications (continued) Storage A-scan recording 6000 A-scans per second (512-point, 8-bit A-scan) C-scan recording I, A, B, up to 6 kHz Maximum file size Limited to available internal flash memory: 300 MB Specifications 59...
Always use equipment and accessories that meet Olympus specifications. Using incompatible equipment can result in a malfunction, equipment damage, or injury. This chapter provides a technical description of the OmniScan SX unit connectors and adaptor. The following information is provided for each of the connectors: a brief description, the manufacturer’s number, the number of the corresponding cable connector, an...
DMTA-20043-01EN [U8778624], Rev. B, May 2013 • • Scanner Interface Connector Description LEMO, 16-pin female circular connector Manufacturer, number LEMO, EEG.1K.316.CLL Suggested cable connector LEMO, FGG.1K.316.CLAC65Z Figure 7-2 The scanner interface LEMO connector (pin side) Table 12 Pinout for the scanner interface LEMO connector Signal Description Current...
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DMTA-20043-01EN [U8778624], Rev. B, May 2013 Table 12 Pinout for the scanner interface LEMO connector (continued) Signal Description Current Level DIN1/ Digital input 1/preset Preset1 axis 1. Programmable input. Can be configured as generic input 1, or as the preset of encoder 1. Refer to the OmniScan MXU Software User’s Manual...
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DMTA-20043-01EN [U8778624], Rev. B, May 2013 Table 12 Pinout for the scanner interface LEMO connector (continued) Signal Description Current Level DIN3/ Digital AcqEn input 3/acquisition enable. Programmable input. Can be configured as generic input 3, or as an acquisition-enabled signal (enabled at a high level with a minimum signal length of 50 ms).
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DMTA-20043-01EN [U8778624], Rev. B, May 2013 Table 12 Pinout for the scanner interface LEMO connector (continued) Signal Description Current Level DIN4 Digital input 4/external pace input. Programmable input. Can be configured as generic input 4, or as an external pace input (high level with a minimum signal length of 50 ms when used as...
DMTA-20043-01EN [U8778624], Rev. B, May 2013 Table 12 Pinout for the scanner interface LEMO connector (continued) Signal Description Current Level PhA axis 2 Encoder 2: phase A/clock/up/ down. DOUT3 Digital output 3 ±25 mA RS-232 RS-232 – Ground a. N.U. = Not used Scanner Interface Adaptor The scanner interface adaptor cable, which is used to connect scanners equipped with a DE-15 connector to the new LEMO scanner interface, is an optional accessory.
This appendix presents the software and accessories that are compatible with the OmniScan SX (see Table 14 on page 69 and Table 15 on page 70). The software versions mentioned in Table 14 on page 69 were the versions available at the time of the publication.
Labels location ...................... 1 Figure i-2 Membrane vent location ..................4 Figure i-3 Warning symbol on top of the OmniScan SX ..........5 Figure i-4 Warning symbol on battery compartment door ..........6 Figure 2-1 Front panel controls of the OmniScan SX ............21 Figure 2-2 Left side panel of the OmniScan SX ..............
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DMTA-20043-01EN [U8778624], Rev. B, May 2013 72 List of Figures...
AC power cord usage 36 indicator lights 24 AC power source 36 specifications 55 compatible Olympus probe usage 27, 55 attaching the ferrite clamp filters 44 Olympus battery 38 auto-boot mode 35 support stand 29 automatic start-up mode 35...
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DMTA-20043-01EN [U8778624], Rev. B, May 2013 diagram 45 Help key 23 peripheral ~ 43 holes, fastening 30 connectors 61 DB-15 25 I/O line specifications 54 PA 27, 28 I/O port specifications 54 scanner interface 28, 62 important notes, ferrite clamp filters 44 adaptor 66 indicator lights 23 pinout 62...
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22, 48 turning off the instrument, alternative scroll knob 22 method 34 sink, heat 28 sleep mode 34 slot, memory card 25 OmniScan SX See instrument software operation, basic 33 installation 45 upgrade 46 PA connector 27, 28 specifications...
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DMTA-20043-01EN [U8778624], Rev. B, May 2013 stand, support 28 battery charging problems 51 start-up mode, automatic 35 battery life problems 52 start-up problems 51 power used by the battery 42 note 33 start-up problems 33, 51 status indicators, battery 38, 39 turning off the instrument 33 storage instructions, battery 41 turning on the instrument 33...