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The Handy THPK27L 193826001 Owner's Manual

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THPK27L 193826001
THPK35CH 193827001
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OWNER
MANUAL
BRUSH
CUTTER
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13/06/2014

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Summary of Contents for The Handy THPK27L 193826001

  • Page 1 OWNER MANUAL BRUSH THPK27L 193826001 CUTTER THPK35CH 193827001 13/06/2014...

  • Page 2: Table Of Contents

    CONTENTS 1. DESCRIPTION OF SYMBOLS 7. ATTACHMENT SETUP 2. SAFETY RULES 8. EXAMPLE OF FUEL-MIXING 3. PARTS IDENTIFICATION 9. STARTING, OPERATION, STOPPING 4. TECHNICAL DATA 10. TRIMMING 5. ACCESSORIES 11. MAINTENANCE 6. EXPLANATION OF TERMS 12. DECLARATION OF CONFORMITY -1. DESCRIPTION OF SYMBOLS Read and follow this operator’s manual.

  • Page 3: Safety Rules

    2. SAFETY RULES 2-1. Notes when using the nylon-cutting head and 3 teeth blade. 1. The grass trimmer was designed to cut grass and small, soft vegetation. Never use the trimmer for any other purpose. 2. Only use nylon cutting heads that meet the trimmer rotation rate requirements. Use nylon cords designated for the nylon cutting heads. 3.

  • Page 4: Parts Identification

    3. PARTS IDENTIFICATION THPK27L GRASS TRIMMER THPK35CH BRUSH CUTTER Engine Air cleaner Fuel Tank Harness point Handle Handle clamp Shaft tube On/Off switch Gear case Nylon line cutter head Engine stopping device Throttle trigger lockout Throttle trigger Throttle lever lock button Harness...

  • Page 5: Technical Data

    4. TECHNICAL DATA Model No. THPK35CH BRUSH CUTTER / THPK27L GRASS TRIMMER Engine Brands KAWASAKI Engine Model TJ35E TJ27E Stroke 2 Cycle Displacement (cm 33.3 26.3 Engine empty weight (kg) Fuel capacity (L) Spark plug (NGK) CM5H / CMR5H BMR-6A Petrol and mineral 2 cycle oil mix ratio (25 : 1) Fuel Petrol and semi-synthetic 2 cycle oil mix ratio (50 : 1)

  • Page 6: Accessories

    5. ACCESSORIES MODEL THPK35CH BRUSH CUTTER / THPK27L GRASS TRIMMER Engine Model TJ35E TJ27E Displacement (cm 33.3 26.3 Engine Dry weight (kg) Fuel capacity (L) Screw wrench 17 x 19 mm Standard tools Spanner 8 x 10 mm Allen wrench 4mm-5mm Cutting accessories 3 Tooth Blade + 2.4mm Nylon line cutter , Tap &...
  • Page 7 7.ATTACHMENT SETUP 7-1. Attach the Engine to the shaft tube 1. Put engine and shaft tube on the ground then assemble as shown in Fig.1. 2. Ensure the M6x30 screws are tightened to prevent them coming loose during operation. Fig.1 7-2.
  • Page 8 7-5. Lead wire Connect the 2 lead wires from the throttle trigger to the corresponding 2 wires from the engine as in Fig.6. Fig.6 Fig.7 7-6. Wearing the double-shoulder harness Pass your arms through the straps as if putting on a coat. Buckle the harness at the front of your body. Set the shoulder pads properly.
  • Page 9 For the blade cutting attachment 1. Match the hole in the side of the cutting attachment guard with the hole in the side of the gear housing. 2. Then insert a 4mm Allen wrench into the holes to stop the clamp moving. Fig.11 3.
  • Page 10 9. STARTING, OPERATION, STOPPING 9-1 Before starting the engine Check for loose screws and nuts and fill with properly mixed fuel. Place the engine on stable ground with the engine stand (fuel tank) and the guard resting on the ground. 9-2 To start a cold engine Fig.
  • Page 11 9-6 When the engine does not start If the engine does not start or flames flow back through the muffler even though you have pulled the starter many times, remove and check the spark plug. 1. If the spark plug is dry, no fuel has been fed into the cylinder. Check the fuel pipe and carburettor. 2.

  • Page 12: Spark Plug

    11-2. Lubricating the gear housing with grease The gear housing has a greasing port. Remove the greasing ports screw and feed grease into the port. Grease the port after every 20 hours of operation. Fig. 23 Fig.23 Fig.24 11-3. Checking the gear housing mounting screws Loose gear housing fixing screws are very dangerous even though they have covers to prevent them from coming off.
  • Page 13 11-9. Storage for engine Drain the fuel tank completely and pull the recoil starter handle several times to remove fuel from the carburettor. Remove the spark plug and pour 7cc (1/4 oz) of fresh, clean, two–stroke engine oil into the cylinder through the spark plug hole. Place a clean cloth over the spark plug hole.
  • Page 14 12. PARTS DIAGRAMS AND LISTS 12.1 THPK27L (193826001) – Gear Case Part No. Description Part No. Description TH209-1 Gear Case TH209-11 Circlip R28 TH209-2 Spline Shaft TH209-39 Hex Bolt M6x8 TH209-3 Pinion TH209-40 Hex Bolt M5x10 TH209-4 Bearing 6001-2NSE TH209-41 Hex Bolt M6x25 TH209-5 Bearing 627(KSK)
  • Page 15 12.2 THPK27L (193826001) – Trigger and Guard Part No. Description TH209-12 Guard Clamp Upper TH209-44 Hex Bolt M5x12 TH208-39 Shaft TH208-40 Internal Driveshaft TH208-41 Harness Clamp TH208-42 Trigger Assembly TH209-32 Guard Assembly TH209-33 Guard TH209-34 Guard Clamp Lower TH209-35 Cutter TH209-45 Hex Bolt M6x25...
  • Page 16 12.3 THPK27L (193826001) – Handle Assembly No. Part No. Description 30 TH208-54 Loop Handle Assembly Single Harness Assembly HP-161 38 WP02641 Blade HP-116 Nylon Head...
  • Page 17 12.4 THPK27L (193826001) – Clutch Assembly Part No. Description TH208-43 Clutch & Boss Assembly TH208-44 Clutch TH208-45 Clutch Case TH208-46 Clutch Drum TH208-47 Bearing 6001ZZ TH208-48 Circlip R28 TH208-49 Circlip S12 TH208-50 Boss Assembly TH208-51 Boss TH208-52 Rubber Damper TH208-53 Circlip R45 TH208-78 Hex Bolt M5x12...
  • Page 18 12.5 THPK35CH (193827001) - Gear Casing Part No. Description QTY No. Part No. Description TH210-1 Gear Case TH210-11 Circlip R32 TH210-2 Spline Shaft TH209-28 Inner Blade Washer TH210-3 Pinion TH209-29 Outer Blade Washer TH209-4 Bearing Z6201-UU TH210-34 Cover TH210-5 Bearing Z629 TH210-35 Nut Cover TH210-6...
  • Page 19 12.6 THPK35CH (193827001) - Shaft & Guard Part No. Description QTY No. Part No. Description TH210-12 Shaft TH210-38 Guard Shield TH210-13 Internal Driveshaft TH210-39 Guard Clamp Lower TH210-15 Harness Clamp TH210-40 Guard Clamp Upper TH210-16 Circlip R-IR28 TH210-41 Cutter TH210-36 Guard Assembly TH209-45 Hex Bolt M6x25...
  • Page 20 12.7 THPK35CH (193827001) – Clutch & Boss Part No. Description QTY No. Part No. Description TH210-17 Boss Assembly TH210-23 Bearing Z6202ZZ TH210-18 Boss TH210-24 Clutch Drum TH208-52 Rubber Damper TH210-25 Circlip R35 TH208-53 Circlip R45 TH210-26 Circlip R-S15 TH210-21 Clutch Assembly TH208-78 Hex Bolt M5x12 TH210-22...
  • Page 21 12.8 THPK35CH (193827001) – Throttle & Handle Assembly Part No. Description TH210-14 Handle Clamp Assembly TH210-29 Throttle Lever TH210-30 Throttle Handle TH210-31 Handle TH210-32 Grip TH210-33 Cable Clip...
  • Page 22 12.9 THPK35CH (193827001) – Harness, Blade & Nylon Head Part No. Description WP02622 Double Harness WP02641 Blade HP-116 Nylon Head...
  • Page 23 EC Declaration of Conformity We，Importer Handy Distribution SN3 4NS Declare that the product Designation: 27cc BRUSH CUTTER Model: THPK27L Complies with the following directives: 2006/42/EC- Machinery Directive 2004/108/EC- Electromagnetic Compatibility Directive 2000/14/EC amended by 2005/88/EC- Noise Emission in the Environment by Equipment for Use Outdoors Directive.
  • Page 24 EC Declaration of Conformity We，Importer Handy Distribution SN3 4NS Declare that the product Designation: 35cc BRUSH CUTTER Model: THPK35CH Complies with the following directives: 2006/42/EC- Machinery Directive 2004/108/EC- Electromagnetic Compatibility Directive 2000/14/EC amended by 2005/88/EC- Noise Emission in the Environment by Equipment for Use Outdoors Directive.
  • Page 25 GUARANTEE This product is guaranteed against manufacturing defects for a period of 24 months. This does not cover the product where the fault is due to misuse, abuse, use in contravention of the instructions, or where the product has been the subject of unauthorised modifications or alterations.
  • Page 26 & & & & & & & & & & & & & & & & & & & &...
  • Page 28 To order spare parts and see the complete range of garden machinery and garden equipment from Handy, visit: www.thehandy.co.uk Spares & Support: 01793 333212...

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Thpk35ch 193827001