Ideal Boilers Mexico Super RS 3/60P Installation And Servicing Manual
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Ideal Boilers Mexico Super RS 3/60P Installation And Servicing Manual

Floor standing, gas fired, balanced flue room sealed boiler
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Summary of Contents for Ideal Boilers Mexico Super RS 3/60P

  • Page 2 Ideal Care - Silver, Gold or Platinum. Full details are available in the Ideal Care brochure. CAUTION. To avoid the possibility of injury during the installation, servicing or cleaning of this appliance, care should be taken when handling edges of sheet steel components. Mexico Super RS 3/60P - 3/100P - Installation...
  • Page 3 4. A conversion kit is available to convert this applicance for use on natural gas. This kit contains all parts and instructions for setting up on natural gas. Once converted it is not possible to convert back to propane gas. Mexico Super RS 3/60P - 3/100P - Installation...

  • Page 4: Table Of Contents

    Thermostat Kit on sealed water systems. NOTE TO THE INSTALLER: LEAVE THESE INSTRUCTIONS ADJACENT TO THE GAS METER. ALSO COMPLETE THE BENCHMARK LOG BOOK AND GIVE THIS TO THE CUSTOMER. Mexico Super RS 3/60P - 3/100P - Installation...

  • Page 5: Gas Safety Regulations

    ") 2. If the boiler is to be used on a sealed system, an Overheat Thermostat Kit is available which must be installed in accordance with the instructions supplied with the kit. Mexico Super RS 3/60P - 3/100P - Installation...

  • Page 6: Boiler Clearances

    Terminal sizes Boiler Size Depth Height Width Boiler Size Width Depth Height RS 3/60P RS 3/60P, RS 3/75P, 460mm 535mm 870mm RS 3/75P RS 3/100P (18") (21") 1/4" RS 3/100P Mexico Super RS 3/60P - 3/100P - Installation...

  • Page 7: Air Supply

    269 (42) 135 (21) 135 (21) same wall 1500 mm (60") RS 3/100P 350 (55) 350 (55) 175 (28) 175 (28) 12. Horizontally from a terminal on the wall 300 mm (12") Mexico Super RS 3/60P - 3/100P - Installation...

  • Page 8: Electrical Supply

    For bathroom installations the point of connection to the mains must be situated outside the bathroom. Water Flow Rate and Pressure Loss Dotted lines indicate flow rates equivalent to a temperature rise of 11 C (20 Mexico Super RS 3/60P - 3/100P - Installation...

  • Page 9: Boiler Assembly - Exploded View

    INSTALLATION 3 BOILER ASSEMBLY - Exploded View Mexico Super RS 3/60P with casing removed. LEGEND 14. Front plate assy. 1. Heat exchanger assy. 22. Gas control valve. 2. End section. 24. Piezo igniter. 3. Middle section. 28. Gas cock. 4. Section alignment rings and 'O' rings.
  • Page 10 318 to 394 mm " to 15 ") 253 to 332 mm (10" to 13") 406 to 584 mm (16" to 23") 340 to 518 mm " to 20 ") B & D Mexico Super RS 3/60P - 3/100P - Installation...

  • Page 11: Boiler Casing Removal

    RH panel. 11. The boiler is held to the packaging base by 4 M6 hex. head screws. Remove the front screws, slacken the rear screws and remove the boiler from the packaging base. Mexico Super RS 3/60P - 3/100P - Installation...

  • Page 12: Preparing The Boiler

    Note. If an extension duct D is to be fitted, this must be done BEFORE the boiler is placed in position. Refer to Frame 10. 3. Make good the brickwork around the air duct. Mexico Super RS 3/60P - 3/100P - Installation...

  • Page 13: Flue Fitting

    4. Ensure that the duct is level and make good between the the duct assembly. wall and the duct from OUTSIDE of the building. 5. From OUTSIDE the building, seal the duct join (A) with the mastic provided. Mexico Super RS 3/60P - 3/100P - Installation...

  • Page 14: Extension Ducts - Fitting

    The boiler is not suitable for use with a direct hot water Gravity connections MUST be at least 28mm (1"). cylinder or a sealed system. Mexico Super RS 3/60P - 3/100P - Installation...

  • Page 15: Electrical Connections

    Wiring external to the boiler MUST be in accordance with installations for domestic boilers where the point of connection current l.E.E. (BS7671) Wiring Regulations and local regulations. to the mains MUST be outside of the bathroom.) Mexico Super RS 3/60P - 3/100P - Installation...

  • Page 16: Electrical Diagram

    Advice on required modifications to the wiring may be obtained from the component manufacturers. Note. If there are no external controls the circulating pump MUST be wired into the control box. LEGEND b blue br brown yellow/green Mexico Super RS 3/60P - 3/100P - Installation...

  • Page 17: System Diagrams (Electrical)

    1. Some earth wires are omitted for clarity. Ensure proper earth continuity when wiring 2. Numbering of terminals on thermostats is specific to the manufacturer. LEGEND bk black b blue w white br brown gy grey or orange g/y green/yellow Mexico Super RS 3/60P - 3/100P - Installation...

  • Page 18: Frost Protection

    3. Retighten the union and check for gas soundness. WARNING. Whilst effecting the required gas soundness test and purging air from the gas installation, open all windows and doors, extinguish naked lights and DO NOT SMOKE. Mexico Super RS 3/60P - 3/100P - Installation...

  • Page 19: Initial Lighting

    7. Turn the gas service cock to OFF and return the burner and controls assembly to the normal working position. RS 3/60P Burner / controls assembly shown Mexico Super RS 3/60P - 3/100P - Installation...

  • Page 20: Handing Over

    5. Explain the function and the use of the boiler thermostat and external controls. Mexico Super RS 3/60P - 3/100P - Installation...

  • Page 21: Servicing

    7. If the boiler is not fitted under a worktop, access for flue cleaning will be improved by removing the top panel. Mexico Super RS 3/60P - 3/100P - Installation...

  • Page 22: Burner And Controls Assembly Removal

    2. Refit the casing top panel. 7. Reconnect the gas service cock. 3. Reconnect the electrical wiring and refit the controls 8. Refit the grille assembly. panel, ensuring that the thermostat phial and phial Mexico Super RS 3/60P - 3/100P - Installation...

  • Page 23: Gas Pressure Adjustment

    38 PIEZO UNIT REPLACEMENT 1. Disconnect the ignition lead from the piezo unit body. 2. Remove the retaining nut and withdraw the unit, as shown. 3. Fit the new unit and reassemble in reverse order. Mexico Super RS 3/60P - 3/100P - Installation...

  • Page 24: Control Thermostat Replacement

    7. Remove the 2 screws to release the thermostat bracket. 8. Disconnect the electrical leads. 9. Unscrew the thermostat nut to withdraw the thermostat. 10. Fit the new thermostat and re- assemble in reverse order. Mexico Super RS 3/60P - 3/100P - Installation...

  • Page 25: Controls Panel Replacement

    6. Replace the lower front panel. 7. Check the operation of the boiler. Mexico Super RS 3/60P - 3/100P - Installation...

  • Page 26: Ignition Lead Replacement

    4. Push in the new electrode until the retaining clip locates in the groove and re-assemble in reverse order. Detail of pilot flame length and spark gap Mexico Super RS 3/60P - 3/100P - Installation...
  • Page 27 7. Fit the new thermocouple and re-assemble in reverse order. Note. Avoid sharp bends in the thermocouple lead and ensure that it follows the same route as previously. Mexico Super RS 3/60P - 3/100P - Installation...
  • Page 28 Withdraw the burner. 4. Fit the new burner and re- assemble in reverse order, taking care not to damage the main burner injector which is screwed into the burner manifold. Mexico Super RS 3/60P - 3/100P - Installation...
  • Page 29 4. Unscrew the burner injector from the manifold. 5. Fit the new injector, using an approved jointing compound, and re-assemble in reverse order. Mexico Super RS 3/60P - 3/100P - Installation...

  • Page 30: Gas Valve Replacement

    The sealing 'O' ring supplied with the valve is correctly fitted at the outlet flange. c. An approved jointing compound is used when reconnecting the gas inlet pipe. Mexico Super RS 3/60P - 3/100P - Installation...

  • Page 31: Fault Finding

    British Gas Multimeter Instruction Book. Replace the gas control valve Does the main burner light ? Note. After any faults have been corrected, return all thermostatic and other controls to the previously noted settings Mexico Super RS 3/60P - 3/100P - Installation...

  • Page 32: Short List Of Parts

    600 mm long RS 3/100P 057 254 390 210 Thermocouple - HONEYWELL Q 309 A 2747, 750mm lg. 003 876 Thermostat - RANCO K36 - P1354 151 903 308 557 Thermostat knob 111 904 Mexico Super RS 3/60P - 3/100P - Installation...
  • Page 33 LIST OF PARTS 57 SHORT PARTS Mexico Super RS 3/60P - 3/100P - Installation...

  • Page 34: Boiler Casing Assembly

    LIST OF PARTS 58 BOILER CASING ASSEMBLY Legend. 29. Casing complete. 30. Controls panel complete. 41. Side panel. 42.Top panel. 43. Grille assy. 44. Lower front panel. 47. Baseplate. Mexico Super RS 3/60P - 3/100P - Installation...
  • Page 35 59 BOILER CONTROL PANEL - Exploded View Legend. 30. Control panel complete. 31. Control box. 32. Control thermostat. 33. Control thermostat knob. 36. Control panel. 37. Magnetic strip. 38. Control front panel (door) Mexico Super RS 3/60P - 3/100P - Installation...

  • Page 36: Burner Assembly - Exploded View

    25. Ignition electrode. 16. Burner manifold. 26. Ignition lead. 17. Pilot pipe. 27. Thermocouple. 18. Main burner. 28. Gas cock. 19. Main injector. 50. Sealing gasket. 20. Pilot burner. 51. Sealing plate. 22.Gas valve. Mexico Super RS 3/60P - 3/100P - Installation...
  • Page 37 15. Sightglass assy. 26. Ignition lead. 16. Burner manifold. 28. Gas cock. 17. Pilot pipe. 50. Sealing gasket. 18. Main burner. 51. Sealing plate. 19. Main injector. 20. Pilot burner. 22.Gas valve. Mexico Super RS 3/60P - 3/100P - Installation...
  • Page 38 For details of courses please ring: ....01270 413624 September 1999 UIN 151 911 A02 Ideal Installer/Technical Helpline: 01482 498663 Mexico Super RS 3/60P - 3/100P - Installation...
  • Page 39 (e.g. Classic RS 230, Mexico CF 3/60 etc. Details on control panel door) Date of Installation Installer details Name Address Post Code Telephone (Please include STD code) How I would improve this boiler:: My general comments for Ideal: Ideal Installer/Technical Helpline: 01482 498663 Mexico Super RS 3/60P - 3/100P - Installation...

  • Page 40: Further Information

    Further information If you would like information about Ideal Boilers please complete this sheet and fax it to us on 01482 498699 or post it to Caradon Plumbing Limited, PO Box 103, National Avenue, Kingston upon Hull, HU5 4JN. Installer details...

This manual is also suitable for:

Mexico super rs 3/75pMexico super rs 3/100p

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