Related Manuals for Tarm Biomass Solo Plus 30
Summary of Contents for Tarm Biomass Solo Plus 30
- Page 1 SOLO PLUS Models 30, 40, and 60 Wood-fired central heating boiler Installation and Operations Manual Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768...
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Page 2: Table Of Contents
3.4.2 Safety Plumbing……………….………………………………………..21 3.4.3 Plumbing Connections...……………..…………………….………..22 3.4.4 Pipe Connection-Choice of Material...……………...……………….…24 3.4.5 Expansion Tank…………………………………………...…………..24 3.4.6 Pump Size……………………………………………...…………….…24 3.4.7 Installation of Optional Domestic Hot Water Coil………………….….24 Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... -
Page 3: Section Page
4.16.6 Smoke Pipe Inspection and Cleaning……………………….…….…..47 4.16.7 Chimney Fires…………………..………………………….…….….48 4.16.8 Checking the Barometric Damper………………...……………..……48 4.16.9 Cleaning the Jacket………………….………………..….………..…..48 4.11.10 Check for Creosote Build-Up……….…………...…………….…….48 4.11.11 Seasonal Shutdown Procedure…………………….….….…………..48 Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... - Page 4 6.4.2 Boiler Wire Connections Diagram...………………………………...….56 6.4.3 Boiler Circuit Ladder Diagram….…………………………………..….57 6.4.4 Control Panel………………………………………………………..….58 6.4.5 BLTCONTROL Electrical Diagram………………………………..…..59 66.6 Parts Lists………………………………………………………………………..60 6.6.1 Solo Plus 30, 40, and 60 Parts List.…...………………………………..61 7.0 Warranty Information………………………………………………………………..63 7.1 Warranty…………………………………………………..…………………..….63 8.0 Installation Report for Boiler System………………………………………….….…...65 Appendix A-Temperature Conversion……………………………….……………….…...66 Appendix B-Listing Label……………………………………………………………….….67...
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Page 5: Introduction
European design, craftsmanship and attention to detail, results in a long lasting boiler with unmatched fit and finish. With proper installation, operation and maintenance your Tarm Biomass Solo Plus log wood boiler will provide years of safe, dependable, economic and earth friendly heating. - Page 6 The instructions in this manual and in supporting documentation (additional instruc- tions, diagrams, and component information provided by Tarm Biomass) must be explic- itly followed. However, where the instructions are in conflict with local code require- ments, the local code requirements will prevail. When in doubt, contact your local dealer or Tarm Biomass.
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Page 7: System Description/Requirements
11. Smoke Box Ash Door 12. Heat Exchanger Tubes Secondary Air Control 13. Firebox Sight Glass 14. Gasification Tunnel Clean Out Cover Boiler Serial Number Plate Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... -
Page 8: Boiler Fabrication And Testing
The Solo Plus wood gasification boiler is a log wood fired boiler designed and constructed for highly efficient combustion of log wood. Do not burn other fuels in the Tarm Biomass Solo Plus boiler. The Solo Plus is not a self contained weather-tight boiler. It should be installed within the heated building. -
Page 9: Safety Systems
4-10 days between firings to heat all your domestic hot water. Tarm Biomass offers both open atmospheric and pressure type thermal storage tank systems. Please contact Tarm Biomass or your local Tarm Biomass dealer to help recommend a thermal storage sys- tem for your Solo Plus gasification boiler. -
Page 10: Fuels
If a fan is used in the fuel storage area, they should be installed so as not to create negative pressures in the room where the solid-fuel burning appliance is located. Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... -
Page 11: Building Requirements
Revision of existing heating system piping may be appropriate to properly utilize the equip- ment. Although Tarm Biomass can provide advice and design detail on the integration of this boiler with the heating system of the building, the ultimate responsibility for the performance of the system rests with the installer. -
Page 12: Boiler Installation And Startup
The installation of these devices is absolutely necessary for safe operation of the boiler and for protection of the heating system. Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... -
Page 13: Planning
It is critical to size the boiler properly. A proper, up to date heat load calculation is advised. An accu- rate history of building fuel usage over several years can help to calculate the proper size boiler. Boiler sizing is the responsibility of the installer. Tarm Biomass bears no responsibility for boiler sizing, but can provide sizing input. - Page 14 Required Distance for Cleaning the Boiler. D-Front of Appliance 36‖ E-Ceiling to Appliance 18‖ Required Distance for Cleaning the Boiler. F-Combustibles to Pipe 18‖ Minimum Distance Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768...
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Page 15: Plumbing And Mechanical
CAUTION ☼ Any plastic or rubber tubing used with a Tarm Biomass boiler must have an oxygen barrier, or boiler corrosion will occur. If radiant tubing without an oxygen barrier is installed, water in the tubing part of the heating system must be separated from the boiler. Separation of system com- ponents is typically done by using a heat exchanger. -
Page 16: Electrical
10 feet (3.0 m) measured horizontally. For the Solo Plus 30 and 40 best draft will be provided by a chimney which has an 6‖ (152 mm) ID round flue, is 20-30 feet (6.0-9.0 m) in height and which is located inside the heated structure. The Solo Plus 60 will need an 8‖... - Page 17 ¼" per ft Examples of Barometric Dampers Fig 3.2 Min. 16" above the base of the chimney Fig 3.1 Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768...
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Page 18: Outside Combustion Air
To move the unit into the boiler room the lift ring on the top of the boiler can be used. To move the boiler around the inside of the boiler room rollers can be used under the boiler. Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... -
Page 19: Boiler Checklist
Purge Vent (installed) Unipac Hemp and Pipe Dope Kit Please contact your dealer or Tarm Biomass immediately if any of the above items are missing! Tarm Biomass reserves the right to substitute equivalent equipment for any of the accessories listed above. -
Page 20: Temporary Storage
(B) (not-supplied) to the back panel as shown. Feed the control panel feed cable into electrical box (C). Be careful not to kink the aquastat’s capillary tube (D). Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... - Page 21 (pictured) in tapping #24. This is a good opportunity to verify that all sensors are pushed all the way to the bottom of the well. Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768...
- Page 22 (A). It is not necessary to remove the plastic and wooden shipping wedges (B) in the combustion chamber. They will burn up within a few hours of initial firing. Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768...
- Page 23 Now remove the four top jacket screws and remove the top panel. Now remove the two screws holding the side panels to the rear panel. The side and rear panels can now be removed. Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768...
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Page 24: Connections To The Boiler
A barometric regulator (draft damper), if used, should be incorporated into the connector (Refer to Section 3.2 for more information). Fig. 3.3 Flue Outlet with collar (SP 40 shown) Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... -
Page 25: Safety Plumbing
With minimal experience, most Solo Plus owners will learn how to operate their boilers so over-heating problems are rare. Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... -
Page 26: Plumbing Connections
Honeywell L4006B Aquastat L4006B Honeywell L4006A Aquastat (Optional) L4006A Recommended parts needed for connections at the boiler (other parts will be needed to install boiler): Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... - Page 27 Using a 1¼‖x ¾‖ reducer, pipe out from tapping #18 of the boiler. Install boiler drain into reducer. This is the best connection for filling the boiler with water. Boiler Drain Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768...
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Page 28: Pipe Connection-Choice Of Material
To prevent the possibility of a person sustaining serious burns from domestic hot water, a tempering valve (Watts 70A or equivalent), and or an appropriate anti-scald device must be installed to protect against dangerously high domestic water temperatures. Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... - Page 29 IN WINTER: (or when the Solo Plus is in operation) OPEN Valve B and CLOSE Valve A. Cold Water Hot Water Tempering Valve 100 Psi Relief Valve Wood Boiler Hot Water Heater Fig. 3.4 Domestic Hot Water Piping Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768...
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Page 30: Installing The 339N Probe Thermometer
NOTE Tarm Biomass recommends that the turbulators not be installed when a boiler is first installed. Operate the boiler without the turbulators installed until you maintain a consistent flue tem- perature of 500 ºF (260 ºC). Constant flue temperatures of less than 300 ºF (148 ºC) are too low when the turbulators are installed. -
Page 31: Control Logic
Port 2 of the Termovar and back to the boiler. Tarm Biomass recommends the use of the BLTCONTROL (available through Tarm Biomass) where the Solo Plus boiler is used with another backup boiler. BLTCONTROL is a three position control that allows switching between wood only, wood with automatic back-up, or back-up only, by control- ling the operation of the back-up auxiliary boiler. - Page 32 Boiler Installation & Start-up > Control Logic Tarm Biomass recommends the use of an additional Termovar valve model 6440AF (TV2) for most installations. Without TV2 it is possible that when a small zone is the only zone calling, a master bathroom zone for instance, all of the heat the boiler is producing is drawn to the small zone.
- Page 33 The back up boiler will be energized through the BLTCONTROL to meet the heat demand. Tarm Biomass recommends the use of an additional Termovar valve model 6440AF (TV2) for most installations. Without TV2 it is possible that when a small zone is the only zone calling, a master bathroom zone for instance, all of the heat the boiler is producing is drawn to the small zone.
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Page 34: Electrical Connections
90 ºC (194 ºF). The thin sensor must be placed in the drywell over the flue collec- tion box. (see Section 4.1). Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... -
Page 35: Commissioning The Boiler
BioHeat Part # L4006B TV-1 BioHeat Part # K4440A-3 Termovar 1¼" Option B Wood Boiler TV-1 BioHeat Part # 4832S Fig. 3.7 Typical Plumbing Schematic Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... -
Page 36: Filling And Venting
○ Pressure relief valve installed and tested. Electrical ○ Boiler connected to dedicated 120V, 60 hertz 15 amp power supply. ○ Functional testing performed satisfactory. ○ Dump zone connected. Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... -
Page 37: Combustion And Performance Testing
60 ºF (15 °C) after 10-15 minutes. The unlocking knob (H) (see Fig. 4.1) is located under a protective cap. Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... -
Page 38: Boiler Operation, Maintenance, And Service
The Pressure Gauge shows the boiler’s pressure. (C) Temperature Gauge The Temperature Gauge shows the boiler’s temperature. The boiler temperature is adjusted via the Operating Thermostat (I). ºF Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... - Page 39 (I) Operating Thermostat Operating thermostat 0-90 °C (0-195 ºF). The recommended set- point temperature is 82-85 °C ( 180-185 ºF). Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768...
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Page 40: Items To Check Before Using
The bypass damper must be fully locked closed during normal operation. Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... -
Page 41: Starting The Boiler
If wood is stored in the boiler room, ensure that it is not stored within the clearances to combustibles or in a way that will impede daily firing or maintenance. Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... -
Page 42: Adding Wood
9. Immediately turn the draft fan back ―ON‖ by fan switch (F) on the control panel. 10. Close and lock the by-pass damper by pushing in and down firmly so that the spring will keep it closed. Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... -
Page 43: Daily Firing
Therefore, we do not recommend burn- ing wood in the summertime. Save your wood fuel for colder weather, or equip your boiler with a thermal storage tank system. Contact Tarm Biomass or your local dealer for more in- formation. -
Page 44: Shutting Down The Boiler
4.7 Operation with Thermal Storage System Tarm Biomass recommends the use of a Thermal Storage Tank System with the Solo Plus boiler. The boiler will always be able to discharge its heat resulting in better combustion, less depositing of soot and tar, and longer boiler life. -
Page 45: Combustion Process
These problems are eliminated entirely when operating the boiler with higher demand on it, such as a thermal storage tank system, and have a chimney which main- tains proper draft. Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... -
Page 46: Primary Air Adjustment
If the wood is greener, use less secondary air. To have the knob in the center, usually covers most situations. Fig 4.4 Secondary Air Adjustment Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... -
Page 47: Firing Tips
The key to operating the boiler in the warmer months and even in the summer is to install a Thermal Storage Tank System. Contact Tarm Biomass or your local dealer for more informa- tion on Thermal Storage Tank Systems. -
Page 48: Cleaning And Maintenance
Other waste should not be placed in this container. Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... -
Page 49: Smoke Box And Heat Exchanger Tube Cleaning
(paint brush) and a vacuum cleaner. If there is creosote on the fan you may have a chimney draft prob- lem that needs to be fixed. Fig. 4.7 Draft Fan Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... -
Page 50: Maintaining Door Seals
2. Check the Primary Air duct holes (Fig.4.8 & 4.9) for unobstructed airflow. 3. If necessary, clean the openings and air channels. Fig. 4.8 Primary Air Ducts Fig. 4.9 Primary Air Hole Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... -
Page 51: Smoke Pipe Inspection And Cleaning
Make sure that the chimney connection is secure and airtight. Inspect chimney regularly and clean as needed. WARNING Solid-fuel burning appliances need to be cleaned frequently because soot, creosote and ash may accumulate. Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... -
Page 52: Chimney Fires
The pressure relief valve should be seated properly and not drip system water. The pressure relief valve should be inspected and maintained according to the manufactures recommendations. Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... -
Page 53: Checking System Pressure
The boiler will not operate in the event of a power failure. Do not open the loading or ash doors until power is reestablished. The fan needs to be able to operate to remove combustible gasses. Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... -
Page 54: Troubleshooting
Excessive Smoke out of Load Door Too much Wood left in Firebox Load less wood. When Loading. from last Stoking. Weak Chimney Draft. Make Chimney Higher or Warmer. Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... -
Page 55: Troubleshooting Flow Chart
Page 51 Troubleshooting > Troubleshooting Flow Chart 5.2 Troubleshooting Flow Chart Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... -
Page 56: Data And Drawings
55½ 55½ 55½ B2 Measurement (Length) inches 46½ 46½ 50½ B3 Measurement (To Center of Flue) inches 41¾ 41¾ 41¾ B4 Measurement (Width) inches Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... -
Page 57: Positioning Data
D-Front of Appliance 36‖ Required Distance for Cleaning the Boiler. E-Ceiling to Appliance 18‖ Required Distance for Cleaning the Boiler. F-Combustibles to Pipe 18‖ Minimum Distance Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... -
Page 58: Specification Data
Supply & Return pipe stub size (male npt) inch 1.25 1.25 1.25 Minimum Boiler Loop size inch 1.25 1.25 1.25 Mixing Valve Opening Setting Fº Internal Overheat Aquastat Setting Fº Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... -
Page 59: Electrical Diagrams
Typical Circulator or Zone Zone Zone Valve Controller Thermostat Circulator C-3 Circulator Connections Honeywell L4006B or equivalent Set to 160ºF 120 VAC C-3 Circulator Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... -
Page 60: Boiler Wire Connections Diagram
Page 56 Data and Drawings > Boiler Wire Connections Diagram 6.4.2 Boiler Wire Connections Diagram Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... -
Page 61: Boiler Circuit Ladder Diagram
Page 57 Data and Drawings > Boiler Circuit Ladder Diagram 6.4.3 Boiler Circuit Ladder Diagram Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... -
Page 62: Control Panel
B16-Operating Thermostat (Part # 080063) C1-Boiler Control Board F1-Fuse 6.3 A Protects Control Board K2-Relay S2-Circulator Switch-Not Used in North America S4-Fan Switch S7-Reset Switch X1-Terminal Block Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... -
Page 63: Bltcontrol Electrical Diagram
Page 59 Data and Drawings > BLTCONTROL Electrical Diagram 6.4.5 BLTCONTROL Electrical Diagram Logic for BLTCONTROL is located in Appendix D. Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... -
Page 64: Parts Lists
Page 60 Data and Drawings > Parts List 6.5 Parts List 6.5.1 Solo Plus 30, 40, 60 Parts List Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... -
Page 65: Solo Plus 30, 40, And 60 Parts List
Page 61 Data and Drawings > Parts List Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... - Page 66 Page 62 Data and Drawings > Parts List Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768...
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Page 67: Warranty Information
During the first five years of the warranty period Tarm Biomass will pay for all required labor at the usual and customary rate paid by Tarm Biomass for similar labor performed in Lyme, NH, and provide or pay the cost of all materials for the re- pair of the warranted unit. - Page 68 OTHER THEORY OF LAW, ALL SUCH DAMAGES AND CLAIMS BEING SPECIFICALLY DISCLAIMED. Tarm Biomass’ limited warranty is void if a Tarm Biomass product is installed by someone other than a quali- fied contractor whose principal occupation is the sale or installation of plumbing and heating equipment, or if the original purchaser fails to have the boiler serviced or inspected at least once every two years by an experienced and qualified service person.
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Page 69: Installation Report For Boiler System
Warranty Certificate Filled and Sent: _________________________________ Date Measured and Adjusted Values Date Date Date Date Fuel Type Fuel Moisture Content Pump Speed (C-3) Other Data/Adjustments Setting Done By: Signature Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... -
Page 70: Appendix A-Temperature Conversion
°C °F °C °F 179.6 183.2 125.6 186.8 129.2 190.4 132.8 136.4 197.6 201.2 143.6 204.8 147.2 208.4 150.8 154.4 161.6 165.2 168.8 172.4 Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... -
Page 71: Appendix B-Listing Label
Page 67 Appendix E > Boiler Listing Label Appendix B-Boiler Listing Label Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768... -
Page 72: Notes
Page 68 Notes > Notes Notes: Solo Plus Instructions 1-800-782-9927 Version 12-13 Tarm Biomass · 4 Britton Lane · Lyme, NH 03768...