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Summary of Contents for AJP PR3 125 MX
- Page 2 AJP PR3 125 / 200 / 240 MX / MX PRO / TRAIL / ENDURO / ENDURO PRO / SUPERMOTO / SUPERMOTO PRO OWNER’S MANUAL This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when resold or otherwise transferred to a new owner or operator.
- Page 3 PERFORMED BY AN AUTHORIZED AJP DEALER. PLEASE DON`T FORGET TO WEAR A HELMET, EYE PROTECTION AND PROTECTIVE CLOTHING WHEN GOING FOR A RIDE. WE WISH YOU A LOT OF FUN RIDING YOUR AJP! AJP MOTOS LDA RESERVES THE RIGHT TO MODIFY ANY EQUIPMENT, TECHNICAL...
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Page 4: Table Of Contents
TABLE OF CONTENTS CONSUMER INFORMATION COMPONENTS LOCATION CONTROLS LOCATION CONTROLS KEYS IGNITION SWITCH DIGITAL SPEEDOMETER LEFT HANDLEBAR RIGHT HANDLEBAR FUEL FUEL TANK CAP CHOKE KNOB KICK STARTER LEVER GEARSHIFT LEVER REAR BRAKE PEDAL SIDE STAND SUSPENSION SET-UP BREAK-IN (RUNNING-IN) INSPECTIONS BEFORE RIDING RIDING TIPS ENGINE START STARTING OFF... -
Page 5: Consumer Information
One of the most operating conditions. Please contact serious injuries that can happen is a your AJP dealer for assist you in head injury. ALWAYS wear a properly selecting accessories and install them approved helmet. - Page 6 BE EXTRA SAFETY CONSCIOUS ON BAD WEATHER DAYS OR BAD ROAD CONDITIONS Frame no Riding on bad weather days requires extra attention. Braking distances double in a rainy day. If you are not sure about road conditions ride slower and with double care! MODIFICATION Modification motorcycle...
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Page 7: Components Location
COMPONENTS LOCATION MX, MX PRO TRAIL, ENDURO, ENDURO PRO, SUPERMOTO, SUPERMOTO PRO Rear brake fluid reservoir Air filter Fuse Battery Spark plug Oil dipstick Kick-starter Rear brake pedal Oil level glass PR3 User’s manual Page 3... - Page 8 MX, MX PRO TRAIL, ENDURO, ENDURO PRO, SUPERMOTO, SUPERMOTO PRO 10 Fuel tank cap 11 Fuel tank 12 Gearshift lever 13 Foot-rest 14 Side rest PR3 User’s manual Page 4...
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Page 9: Controls Location
CONTROLS LOCATION CONTROLS KEYS MX, MX PRO This motorcycle comes with a pair of keys. Be aware to keep one of the keys in a safe place, at home for instance, in order to let you access this key in case of need. -
Page 10: Digital Speedometer
Kilometres or miles. If you to start with ENGINE RUN button want to switch between these units, not actuated! please contact your AJP dealer. To switch from total to trip distance push button 1. To reset trip distance the TRAIL, ENDURO, ENDURO PRO, trip distance must be selected;... -
Page 11: Right Handlebar
RIGHT HANDLEBAR 1 – Clutch lever The same as MX and MX PRO. 2 – Parking light on With the light knob in this position, parking lights in the headlight and taillight will be switched on. 3 – Lights off In this position, no lights will be switched on. -
Page 12: Fuel
(0). KICK STARTER LEVER AJP PR3 are equipped with a kick-start lever, just in case electric start fails. ! WARNING ! The kick-starter lever is mounted on the... -
Page 13: Gearshift Lever
GEARSHIFT LEVER AJP dealer! AJP PR3 has a 5-speed transmission. Shift lever is mounted on the left side of SIDE STAND the engine. The position of the gears is shown in the illustration. -
Page 14: Suspension Set-Up
SUSPENSION SET-UP Front suspension adjustment ! WARNING ! AJP PR3 are equipped with an up-side Unequal suspension adjustment can down fully adjustable front fork. cause poor handling and loss of To adjust compression, turn the upper stability. -
Page 15: Break-In (Running-In)
Standard Sachs Shock absorber Note: Be aware of your first and most (PRO Versions) settings: critical service. The 1.000 Km service is the most important service your AJP Spring length: will receive. All adjustments will be Enduro 205mm; restored, all fasteners and spokes will Supermoto 210mm. - Page 16 Manage for the brake system to be caught in moving parts! checked by an AJP dealer, as complete failure of the system can be avoided. Also check status of the brake hoses and the thickness of brake linings, as well as free travel of hand brake lever and foot brake pedal.
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Page 17: Riding Tips
Instructions for initial operation ! WARNING ! - Verify if your AJP dealer performed a Before you start off, check the side previous preparation of the motorcycle. stand has been fully swung up. If... -
Page 18: Starting Off
STARTING OFF stop immediately, shut the engine off and contact an authorized AJP Pull the clutch lever and put the engine dealer. into first gear. Slowly release the clutch PR3 User’s manual Page 14... -
Page 19: Braking
or turn the key to OFF position on the - Never start your motorcycle ignition switch with the engine at idling without air filter in place, otherwise speed until the engine stops. Park on dust and dirt may enter to the an area where the ground is firm and engine and cause increased wear lock the motorcycle... -
Page 20: Inspection And Maintenance
If you are not sure how under high stress conditions such as continuous full throttle operation or is to do any of the jobs, have your AJP operated in a dusty climate, certain dealer to do them. services should be performed more often to insure reliability of motorcycle as explained in maintenance section. -
Page 21: Maintenance Schedule
Replace engine oil and clean engine motorcycle to wear more quickly oil filter; and may shorten its useful life. Check engine oil level; Use only genuine AJP replacement Check valve clearance; parts. Check timing chain clearance; Check timing tensioner; MAINTENANCE SCHEDULE Check ignition system functioning;... -
Page 22: Maintenance Work
If you are not sure how to do any of the jobs, have your AJP dealer to do them. LUBRICATION POINTS Proper lubrication is important for Check steering head bearings for play smooth operation and long life of each periodically. -
Page 23: Drive Chain
two bolts (1) of the top triple clamp and then push dust-protection gaskets into turn steering stem bolt (3) clockwise the outer tubes by hand. until there is no more play. Don’t tighten the steering stem bolt (3) all the way; DRIVE CHAIN otherwise bearings... -
Page 24: Brakes
- For your own safety, have the motorcycle can easily get out of brake discs replaced immediately control. as soon as they reach wear limit (3 mm thickness). - Have any repairs on brake system performed by an AJP authorized dealer. PR3 User’s manual Page 20... - Page 25 In this case, consult an authorized AJP dealer immediately. Brake fluid Refilling front brake fluid reservoir AJP fills the brake systems with DOT 4 brake fluid; we recommend that you continue to use it. Recommended brake fluid: ENI Brake Fluid DOT 4 (SAE J1703,...
- Page 26 Mount both brake pads and then insert the clips the right way, to allow brake pads to jump off or lose, in order to avoid accidents. ! WARNING ! - Keep brake discs free from oil and fatty materials; otherwise braking effect will be strongly reduced.
- Page 27 Refilling rear brake fluid ! WARNING ! reservoir (*) - Store brake fluid out of reach of children. Unscrew the cap (1), diaphragm and add brake fluid DOT 4 until it reaches - Brake fluid can cause skin the MAX mark, then place diaphragm irritation.
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Page 28: Front Wheel Removal
FRONT WHEEL REMOVAL Tighten front axle or the fixation nut and tight fixation screws. Dismounting and mounting front Check if front wheel rotates freely wheel without any restrain. To remove the front wheel, jack the Actuate several times front brake lever motorcycle up on its frame so that the until you certify that front brake is front wheel no longer touches the... -
Page 29: Tires
A loose wheel spindle may ! WARNING ! lead to unstable behaviour of your - Do not mount tires that are not motorcycle. approved by AJP. Other tires could have adverse effects on the way TIRES your motorcycle behaves. Tires, air pressure... -
Page 30: Spoke Tightness
If necessary, have the consult a doctor. spokes retightened and the wheel to - Battery is a closed model but can correct by an AJP dealer. nevertheless emit explosive gases. Avoid sparks and open fire near ! WARNING ! -
Page 31: Light Bulb Replacement
AIR FILTER ! CAUTION ! Under circumstances Cleaning air-filter (*) stronger fuse allowed to be set in or a fuse to be “repaired”. An A dirty air filter restricts airflow rate, inadequate treatment could reduces the engine performance and damage whole electrical increases fuel consumption, therefore... -
Page 32: Fuel Filter
FUEL FILTER Fuel filter is placed between right beam and carburettor, below driver’s seat. It should be replaced whenever there is dirt on it, because dirt can reduce or block fuel flow producing loss of power or irregular engine functioning. THROTTLE CABLE Adjusting throttle cable (*) The idle sped is controlled by means of... -
Page 33: Exhaust System
Once the entire oil has been drained, radiator or oil tubes in 200/240 cc clean the sealing surface, mount the oil engines), contact your AJP dealer drain together with spring, oil filter and immediately. sealing on the right position and tighten up to 15Nm (1,5 Kg.m). -
Page 34: Motorcycle Cleaning
has to expect salt spraying, you will MOTORCYCLE CLEANING have to take precautions against the aggressive road salt. Clean your motorcycle regularly in order to maintain the beauty of its - Clean motorcycle thoroughly and let it plastic surfaces and avoid corrosion. dry after each riding. - Page 35 RE-INITIATION AFTER STORAGE: - Mount the charged battery (check polarity). - Fill up the tank with fresh fuel. - Check motorcycle as before each start (see DRIVING INSTRUCTIONS) - Take a short, careful test ride first and check all of your motorcycle systems. PR3 User’s manual Page 31...
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Page 36: Technical Specifications
TECHNICAL SPECIFICATIONS Engine PR3 125 PR3 200 PR3 240 Type 1 Cylinder, 4 strokes, SOHC, 2 Valves Displacement 124 cm 198 cm 233 cm Bore x stroke 56,5 x 49,5 mm 73 x 59,5 69 x 62.5 Cooling Air + oil radiator Power 9,3KW (12,6 cv) / 8500 13,2KW (18 Cv) / 8000...
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