AJP PR4 Owner's Manual
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AJP PR4 Owner's Manual

Enduring experience supermoto/enduro
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Enduring Experience
OWNER'S MANUAL PR4
SUPERMOTO • ENDURO
This manual should be considered a permanent part of the motorcycle and should remain with the
motorcycle when resold or otherwise transferred to a new owner or operator. The manual contains
important safety information and instructions that should be read carefully before start operating the motorcycle.
English version • JUNE 2009

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  • Page 1 Enduring Experience OWNER’S MANUAL PR4 SUPERMOTO • ENDURO This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when resold or otherwise transferred to a new owner or operator. The manual contains important safety information and instructions that should be read carefully before start operating the motorcycle.
  • Page 2 PERFORMED BY AN AUTHORIZED AJP DEALER. PLEASE DON`T FORGET TO WEAR A HELMET, EYE PROTECTION AND PROTECTIVE CLOTHING WHEN GOING FOR A RIDE. WE WISH YOU A LOT OF FUN RIDING YOUR AJP! AJP MOTOS LDA RESERVES THE RIGHT TO MODIFY ANY EQUIPMENT, TECHNICAL...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS CONSUMER INFORMATION COMPONENTS LOCATION CONTROLS LOCATION CONTROLS KEYS IGNITION SWITCH DIGITAL SPEEDOMETER LEFT HANDLEBAR RIGHT HANDLEBAR FUEL FUEL TANK CAP CHOKE KNOB KICK STARTER LEVER GEARSHIFT LEVER REAR BRAKE PEDAL SIDE STAND SUSPENSION SET-UP ENGINE OIL RECOMMENDATION BREAK-IN (RUNNING-IN) INSPECTIONS BEFORE RIDING RIDING TIPS...

  • Page 4: Consumer Information

    You should also wear suitable eye to purchase. The addition of unsuitable protection. accessories lead unsafe operating conditions. Please contact RIDING APPAREL your AJP dealer for assist you in Loose, fancy clothing selecting accessories and install them uncomfortable unsafe correctly.
  • Page 5 The engine number is stamped into the left side of the engine below the engine left side of the engine below the engine sprocket, between gearshift lever and sprocket, between gearshift lever and the oil cap. the oil cap. Engine number PR4 User’s manual Page 2...

  • Page 6: Components Location

    ENDURO, SUPERMOTO 10 Fuel tank cap Rear brake fluid reservoir 11 Fuel tank Air filter 12 Gearshift lever Fuse 13 Foot-rest Battery 14 Side rest Spark plug Oil dipstick Kick-starter Rear brake pedal Oil level glass PR4 User’s manual Page 3...

  • Page 7: Controls Location

    LOCK LOCK position – all electrical circuits are cut off and the engine will not start. The steering lock is actuated and the PR4 User’s manual Page 4...

  • Page 8: Digital Speedometer

    To switch turn lights off, want to switch between these units, place the button in middle position. please contact your AJP dealer. To switch from total to trip distance 7 – Horn push button 1. To reset trip distance the To actuate horn, press this button.

  • Page 9: Right Handlebar

    RIGHT HANDLEBAR FUEL PR4 125 and 200 engine needs unleaded premium gasoline with an octane number of 95 or higher. Never use leaded fuel to avoid destroying catalytic converter and the exhaust system. ! WARNING ! Using not recommend fuel can...

  • Page 10: Choke Knob

    KICK STARTER LEVER KICK STARTER LEVER The foot brake pedal is disposed in PR4 125 and 200 are equipped with a PR4 125 and 200 are equipped with a front of the right footrest. Depressing kick-start lever, just in case electric start...

  • Page 11: Side Stand

    Rear suspension adjustment motorcycle. Make sure that you put the motorcycle on solid ground and in a PR4 is equipped with a shock absorber secure position. that allows only pre-charge setting. ! CAUTION ! The side stand was designed only for the weight of the motorcycle.

  • Page 12: Engine Oil Recommendation

    If oil level is below the lower lubricating oil to reach all critical engine line, refill immediately. If your engine is components. losing oil, contact an AJP dealer immediately. Observe your first and most critical service. The 1000 Kms service is the most important service your AJP will receive.
  • Page 13 Manage for the brake system to be checked by an AJP dealer, as complete failure of the system can be avoided. Also check status of the brake hoses and the thickness of brake linings, as well as free travel of hand brake lever and foot brake pedal.

  • Page 14: Riding Tips

    ! WARNING ! Instructions for initial operation Before you start off, check the side - Verify if your AJP dealer performed a stand has been fully swung up. If previous preparation of the motorcycle. the side stand drags on the ground, - Read this manual carefully before you the motorcycle goes out of control.

  • Page 15: Starting Off

    - Always kick kick-starter briskly all the way without opening the throttle; NOTE: PR4 carburettor is equipped if you don’t do it with enough with an acceleration pump (Power Jet). momentum and with the throttle Each time you open the throttle, extra open, kick back hazard will increase.

  • Page 16: Braking

    ! WARNING ! off and contact an authorized AJP dealer. Hard braking while turning may - Never start your motorcycle cause wheel skid and loss of without air filter in place, otherwise control.
  • Page 17 If bright light shines through scratched, the driver will be blinded. - In case of a fall, check all functions thoroughly before start operating the motorcycle. - Do not repair twisted handlebar: Replace it immediately. PR4 User’s manual Page 14...

  • Page 18: Inspection And Maintenance

    If you are not sure how Your AJP dealer can provide you with to do any of the jobs, have your AJP further guidelines. dealer to do them. Steering components, suspension and...

  • Page 19: Maintenance Schedule Table

    (2) ENGINE OIL MUST BE CHANGED EVERY 2,000 KMS AND THE OIL FILTER CLEANED (3) CLEAN MORE FREQUENTLY IF THE MOTORCYCLE IS USED IN DUSTY, WET OR MUDDY CONDITIONS (4) REPLACE BRAKE FLUID EVERY 2 YEAR PR4 User’s manual Page 16...

  • Page 20: Maintenance Work

    If you are not sure how to do any of the jobs, have your AJP dealer to do them. ! CAUTION ! - When cleaning your motorcycle, high-pressure cleaning unit, otherwise water will...

  • Page 21: Drive Chain

    ! CAUTION ! If you drive with play in the steering head bearings for long periods, bearings and subsequently bearing seats frame will destroyed. To adjust the drive chain, follow the procedure bellow: PR4 User’s manual Page 18...

  • Page 22: Brakes

    BRAKES ! WARNING ! Brake pads - Excessive tensioning of the chain Brake pads chosen by AJP provide an will put additional load on the optimal combination of dosing, brake components of the secondary drive performance and lifecycle. chain (chain, bearings and rear wheel).
  • Page 23 In this case, consult an authorized AJP dealer immediately. Brake fluid AJP fills the brake systems with DOT 4 brake fluid; we recommend that you continue to use it. PR4 User’s manual Page 20...
  • Page 24 1 mm thickness. necessary. Mount both brake pads and then insert the clips the right way, to allow brake pads to jump off or lose, in order to avoid accidents. PR4 User’s manual Page 21...
  • Page 25 If you get brake fluid in overheat and may even completely your eyes, clear with plenty of fail in extreme cases. water and consult a doctor. - Don’t ride with foot pressing rear brake pedal. PR4 User’s manual Page 22...

  • Page 26: Front Wheel Removal

    Place front wheel between front fork sleeves in a way that brake disc is between brake pads. Tight front axle or the fixation nut and tight fixation screws. Check if front wheel rotates freely without any restrain. PR4 User’s manual Page 23...

  • Page 27: Rear Wheel Removal

    Refer to specific regulations in your country for minimum tire tread requirements. - Tire pressure should be checked regularly on a “cold” tyre. Proper pressure ensures optimum driving comfort and extends the life of your tyres. PR4 User’s manual Page 24...

  • Page 28: Spoke Tightness

    - Do not mount tires that are not When replacing, connect first approved by AJP. Other tires could positive and then the negative pole. have adverse effects on the way When preparing the motorcycle for a your motorcycle behaves. longer period of standstill, remove the...

  • Page 29: Fuse

    AJP dealer. assembly. The fuse capacity is 20/15 Ampere. Always carry an extra fuse in the fuse AIR FILTER holder with you whenever you are riding the motorcycle.

  • Page 30: Fuel Filter

    The engine oil level can be measured or right. with the oil dipstick. For this purpose, PR4 User’s manual Page 27...

  • Page 31: Motorcycle Cleaning

    L mark. MOTORCYCLE CLEANING ! WARNING ! Clean your motorcycle regularly in On PR4 200, if any oil pipe or oil order to maintain the beauty of its radiator is damaged and present leak, plastic surfaces and avoid corrosion.

  • Page 32: Conservation For Winter Operation

    - Clean motorcycle thoroughly and let it (see DRIVING INSTRUCTIONS) dry after each riding. - Take a short, careful test ride first and - Treat engine, carburettor, swing arm check all of your motorcycle systems. and all other bare galvanized parts PR4 User’s manual Page 29...

  • Page 33: Technical Specifications

    12V10W BA 15S Axle gear 15 teeth Wheel gear 48 teeth 50 teeth Chain ½”x5/16” (428H/124L) Tires ENDURO SUPERMOTO Front tire 90/90 - 21 100/80 - 17 Rear tire 120/80 - 18 130/70 - 17 PR4 User’s manual Page 30...

This manual is also suitable for:

Pr4 125Pr4 200

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