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AM TECH ATP-80KCL2 User Manual

Mechanical thermal printer for atm and kiosk
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User Manual
ATP-80KCL2
AM-TECH.Co.,Ltd

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Summary of Contents for AM TECH ATP-80KCL2

  • Page 1 User Manual ATP-80KCL2 AM-TECH.Co.,Ltd...

  • Page 2: Table Of Contents

    C O N T E N T S 1. INTRODUCTION 1.1 General Specification ---------------------------------------------------------------------------------------------------------5 2. COMPONENT & NAME of PARTS 2.1 Component--------------------------------------------------------------------------------------------------------------------- 6 2.2 Name of Parts ---------------------------------------------------------------------------------------------------------- 7~10 2.3 Printing Mecha Module------------------------------------------------------------------------------------------------------11 2.4 Cutting Module-----------------------------------------------------------------------------------------------------------------12 2.5 Controller ----------------------------------------------------------------------------------------------------------------------13 3. HOW TO USE 3.1 General--------------------------------------------------------------------------------------------------------------------------14 3.2 Paper Specification ----------------------------------------------------------------------------------------------------------14 3.3 Installation –...
  • Page 3 Record of Revisions Revision Version Date DESCRIPTION 25-Jan-2008 Preliminary...

  • Page 4: Introduction

    1.INTRODUCTION This manual is for ATP-80KCL2. The ATP-80KCL2 is a mechanical thermal printer for ATM and KIOSK. ATP-80KCL2 print head consists of 576 dots per line (72mm). Resolution is 200 DPI (dot per inch). Type Name: ATP- 80 KCL2 Paper width 80mm(3 inch) ‘K’...

  • Page 5: General Specification

    1.1 GENERAL SPECIFICATIONS - Printing Method : Direct Thermal - Max Printing Speed : 600 DLPS (100mm/s) - Printing Column Alphabet/Number: 40Col (24X16) Korean Character: 26Col (24X24) - Operating Circumstance Operating Temperature : 0℃ ~ 45℃ Operating Humidity : 20% ~ 90 % Storage Temperature : -20℃...

  • Page 6: Component & Name Of Parts

    2.COMPONENT & NAME of PARTS 2.1 Component ATP-8KCL2 Controller (Serial & USB : option) Serial Cable USB Cable Paper Roll Bar Unit 24V Power Supplier (option)

  • Page 7: Name Of Parts

    2.2 Name of Parts [1, Presenter] <Top View> Paper Sensor (Presenter Exit) Shutter Paper Exit <Side View>...
  • Page 8 [2, Printing Mecha = 80+] Auto Cutter Printer Head Part Thermal Head Open Lever Black Roller Bar 1 . Jam Detect Sensor : The sensor which detects paper jam 2 . Black Mark Sensor : The sensor which detects black mark on paper 3 .
  • Page 9 [3, Paper Roll Holder] <Side View - 1> Feed Button <Side View - 2> Controller Cover Dip Switch...
  • Page 10 <Back> Power Connector Serial Port (RS232C) Near End Sensor USB Port Near End Sensor detects a near end of a paper roll...

  • Page 11: Printing Mecha Module

    2.3 Printing Mecha Module PART NUMBER DESCRIPTION REMARK 1PS8PSC001 HEAD MOUNT(KYOCERA) CB-1029 PAPER IN SENSOR ASSY IG-KY401 KYOCERA THERMAL PRINT HEAD IG-MT618 MOTOR TM02B003 CLAMPING BRK. UNIT TM02C006 HEAD CLAMPER LOCKER TM02C012 MOTOR BRK TM02C037 CLUSTER GEAR TM03B001 HEAD CLAMP UNIT TM03B002 HEAD BLANCE BRK UNIT-KS TM03C011...

  • Page 12: Cutting Module

    2.4 Cutting Module PART NUMBER DESCRIPTION REMARK 1MD8PCC014 MOUTH 60/80 PS-CT002 CUTTER TM02C017 CUTTER CLAMP TM03C007 CUTTER UP BLADE-3 TM03C008 CUTTER DN BLADE-3...

  • Page 13: Controller

    2.5 Controller CONNECTOR CONNECTOR CONNECTOR ATP-60/80 CONNECTOR NAME NUMBER TYPE SERIES LED_CNN ATP-80KCP CN 1 6 PIN 53014-06 (NEAR END SENSOR) ATP-80KCL CN 2 MOTOR_CNN 4 PIN 53014-04 CN 3 POWER 4 PIN 5274-04A CN 4 PAPER IN SENSOR 3 PIN 53014-03 ATP-80KCP CN 5...

  • Page 14: How To Use

    3. HOW TO USE 3.1 General • Load a Paper Roll • Connect data cable (SERIAL or USB) with communication port on controller • Connect power supplier with power connector on controller • Confirm first feeding & cutting action when power is ON => Initial action (Initial action will not work if paper is not inserted) 3.2 Paper Specification 1) Make sure that paper roll should meet the specifications.

  • Page 15: Installation - Loading Paper Roll

    3.3 Installation - Loading Paper Roll 1) Insert paper roll bar unit into the core hole of paper roll 2) Clasp paper roll bar unit and put down it into paper roll holder (Red Arrow).
  • Page 16 3) Insert paper into outside of auto cutter (Red Arrow) after opening printer head part (Blue) 4) Close printer head part(Blue) and put down paper roll bar unit(Red) on the paper...

  • Page 17: Installation - Connecting Cable & Supplying Power & Initial Action

    3.4 Installation -Connecting Cable & Supplying Power & Initial Action 1. Connect data cable (SERIAL or USB) with cable port on controller 2. Connect power supplier connector with power connector on Control Board. You can hear beep sound. When you supply power to printer without roll paper the RED LED on controller flashes. 3.

  • Page 18: How To Solve Problems & Error Code

    4. HOW TO SOLVE PROBLEMS & ERROR CODE 4.1 General How to Solve Problems Check whether the printer head is contaminated. When print resolution is bad. How to clean Wipe thermal head with a cotton swab soaked with Thermal head alcohol so as not to damage it.

  • Page 19: Error Checking Method

    4.3 Error Checking Method ERROR ERROR CHECK POINT REPAIR CODE CONTENTS GOOD Nothing Nothing CONDITION 1. Check to see if the PAPER ROLL is almost used up. 1. Replace the PAPER YES : go to REPAIR 1 ROLL with the new NO : go to CHECK POINT 2 one.
  • Page 20 1. Check to see if the Head bundle is normally locked. 1. Lock the YES : go to CHECK 2 Head-bundle normally. NO : go to REPAIR 1 2. Check to see if the HEAD-UP-SENSOR-HOUSING 2. Insert the is normally inserted in the connector (CN10). HEAD-UP-SENSOR YES : go to CHECK 3 HOUSING in the...
  • Page 21 1. Assemble the head 1. Check to see if the head and the head cable are cable with the head. well assembled normally. YES : go to CHECK POINT 2 NO : go to REPAIR 1 2. Check to see if the HEAD-CABLE-HOUSING is 2.

  • Page 22: Other Errors

    4.4 Other Errors CHECK POINT REPAIR 1. Check to see if the POWER-CABLE-HOUSING is normally inserted in the connector (CN3). 1. Insert the YES : go to CHECK POINT 2 POWER-CABLE-HOUSING in the NO : go to REPAIR 1 connector (CN3) normally. 2.
  • Page 23 is normally inserted in the connector(CN2). with the new one. YES : go to CHECK POINT 7 NO : go to REPAIR 5 7. Replace the MECHA-ASSY with 7. After replacing the MOTOR with the new one, the new one. check to see if the printer is working normally.

  • Page 24: Replacement

    5. REPLACEMENT 5.1 Replacing Motor 1) Unscrew 2 points in red circle on the controller cover to open it. 2) Pull out the 'motor-cable connector’ from the 'motor-connector' (CN2) on the controller. (Red Circle)

  • Page 25: Replacing Thermal Head

    Unscrew both points in red circle on the motor. 4) Replace with the new motor. 5) Connect the 'motor-cable connector' with the 'motor-connector' (CN2) on the controller. 5.2 Replacing Thermal Head 1) Open the ‘printer head part’. 2) Pull out ‘head-cable connector’ from ‘head-connector’...

  • Page 26: Replacing Auto Cutter

    3) Unscrew the both side in red circle. 4) After replacing with the new thermal head and connect the 'head-cable-connector' with the 'head-connector'. 5.3 Replacing Auto Cutter 1) Unscrew 4 screws in red circle on the controller cover to open it.
  • Page 27 2) Pull out the 'cutter-cable-connector' from the 'cutter-connector' (CN12) on the controller. (Red Circle) Unscrew 4 points on the 'cutter-bracket' in order to separate auto cutter from the printing mecha module. 4) Unscrew 4 points on the bottom frame in order to separate auto cutter from the presenter. 5) Replace the new auto cutter.

  • Page 28: Cleaning & Check Points

    6. CLEANING & CHECK POINTS 6.1 Cleaning and Check List CLEANING CHECKING LIST Connection condition of the each Printing Head connector Essential Cutter Blade Abrasion condition of roller Parts Feed Roller Sensor value condition Paper Sensors Locking of head clamping unit Dusts of the paper Inspecting head installation unit Optional...
  • Page 29 Inspect the lock condition as LOCKING CLAMP 6 MONTH pushing it Inspect feed Motor and external FEED MOTOR 6 MONTH Cable Inspect external structure as a LOCK LEVER 6 MONTH whole Inspect external structure as a SCREW Inspect mounting of screws 6 MONTH whole Inspect connection...

  • Page 30: Appendix

    APPENDIX Mechanical Dimension : ATP-80KCL2 <TOP> <SIDE>...
  • Page 31 <BACK>...

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