DataMetrics 2000 Series Operation And Maintenance Manual

Ruggedized dot matrix printer
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Model 2000 Series
Ruggedized Dot Matrix Printer
Operation and Maintenance Manual
This manual is intended to function as an example ONLY and does not represent all configurations and options for this product.

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Table of Contents
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Summary of Contents for DataMetrics 2000 Series

  • Page 1 Model 2000 Series Ruggedized Dot Matrix Printer Operation and Maintenance Manual This manual is intended to function as an example ONLY and does not represent all configurations and options for this product.
  • Page 3 USE, RELEASE OR DISCLOSURE; OR (2) RELEASE TO A FOREIGN GOVERNMENT, AS THE INTEREST OF THE UNITED STATES MAY REQUIRE, ONLY FOR INFORMATION OR EVALUATION WITHIN SUCH GOVERNMENT OR THE CONDITIONS OF (1) ABOVE. THIS STATEMENT SHALL BE INCLUDED ON ANY REPRODUCTION HEREOF. DataMetrics Corporation PHONE: 407.251.4577 1717 Diplomacy Row FAX: 407.251.4588 Orlando, FL 32809 EMAIL: info@datametrics.com...
  • Page 5: Table Of Contents

    4.3. Self Test ........................25 4.4. Normal Operation ......................25 4.4.1. Stopping a Print Job ....................25 4.5. Error Conditions ......................25 4.6. Shutdown ........................25 5. FUNCTIONAL DESCRIPTION ..................27 5.1. Introduction........................27 5.1.1. Power Distribution ......................27 5.1.2. Printing Subsystem.....................27 5.1.3. Control Panel......................27 5.1.4. Heaters........................27 DataMetrics Corporation...
  • Page 6 6.4. Fault Isolation ........................29 6.5. Replaceable Components and Subassemblies .............29 6.5.1. Ribbon Cassette ......................34 6.5.2. Print Engine........................34 6.5.3. Power Supply ......................35 6.5.4. Circuit Breaker Assembly ...................35 6.5.5. Line Filter........................36 6.5.6. Controller Board ......................36 6.5.7. Control Panel Interface....................37 6.5.8. Control Panel......................37 DataMetrics Corporation...
  • Page 7 Table 2-2. Electrical Specifications..................8 Table 2-3. Environmental Specifications ................8 Table 2-4. Printer Performance Specifications ..............9 Table 3-1. Setup Utility Menus ....................20 Table 3-2. Setup Utility Function Keys.................22 Table 4-1. Controls and Indicators ..................24 Table 6-1. Fault Isolation .....................31 DataMetrics Corporation...
  • Page 9: Configuration

    1. CONFIGURATION 1.1. Introduction This chapter defines the configuration of a specific Model 2x00 printer. Information is provided concerning system configuration (Table 1-1), field-replaceable units (Table 1-2), external cabling (Table 1-3), and external connector signal assignments (Table 1-4). DataMetrics Corporation...
  • Page 10: Table 1-1. System Configuration

    200094-001 Power Supply Assembly 200179-002 Circuit Breaker Assembly 200220-002 Ribbon Cassette 302000-095 Controller Board 302000-098 Line Filter 600011-001 Control Panel 700002-001 Equivalent to Panasonic order number KX-P160. Table 1-3. External Cables Description Part No. AC Power Cable 200199-003 DataMetrics Corporation...
  • Page 11: Table 1-4. External Connector Signal Assignments

    DATA BIT 3 RETURN DATA BIT 4 RETURN DATA BIT 5 RETURN DATA BIT 6 RETURN DATA BIT 7 RETURN DATA BIT 8 RETURN ACKNOWLEDGE RETURN BUSY RETURN PRIME RETURN* PRIME* ERROR* SIGNAL GROUND Not used Not used SELECT IN* DataMetrics Corporation...
  • Page 12 MODEL 2000 PRINTER OPERATION AND MAINTENANCE DataMetrics Corporation...
  • Page 13: General Information

    The Model 2000 printer supports page widths of 4 to 11.7 inches and lengths of 5 to 14.3 inches. The Model 2100 printer supports A and A4 size page widths and lengths of 5 to 14.3 inches. DataMetrics Corporation...
  • Page 14: Control Panel

    A chassis ground lug is located on the rear panel adjacent to the power connector. The printer incorporates a Centronics parallel data interface. External connector assignments are identified in Chapter 1. 2.4. Specifications Equipment specifications for the Model 2x00 printer are defined in Tables 2-1 through 2-4. DataMetrics Corporation...
  • Page 15: Figure 2-2. Rack Mount/Internal Paper Feed Configuration

    Table 2-1. Physical Specifications Characteristic Description Dimensions Tabletop configuration 16.9” wide x 7.25” high x 16.5” deep Rack-mount configuration 19” wide x 7.25” high x 15.5” deep Weight Tabletop configuration 22 lb. Rack-mount configuration 25 lb. Excluding handles. DataMetrics Corporation...
  • Page 16: Table 2-2. Electrical Specifications

    50,000 feet Vibration MIL-STD-810E, Method 514.4, Procedure I. Shock MIL-STD-810E, Method 516.4, Procedure VI. Inclination Up to 45° off-level on any axis EMI/EMC MIL-STD-461C, Methods CE01, CE03, CS01, CS02, CS06, RE02, RS02, and RS03. Fungus MIL-STD-810E, Method 508.4. DataMetrics Corporation...
  • Page 17: Table 2-4. Printer Performance Specifications

    200 cps (draft) and 67 cps (letter quality) Pica 167 cps (draft) and 56 cps (letter quality) Service life Printhead 200 million strokes for black ribbon in draft mode Ribbon 3 million characters for black ribbon in draft mode DataMetrics Corporation...
  • Page 18: Options

    The printer may be configured with an Ethernet print server that allows the unit to operate with a 10Base2 or 10Base-T data interface. 2.5.4. 28 Vdc Input Power The printer may be configured with a dc power supply that allows the unit to operate with 28-volt input power. DataMetrics Corporation...
  • Page 19: Installation

    2 or greater is recommended for normal operation. f. Close the top cover of the printer and power down the unit (if required). 3.5. Paper Installation Follow the procedure defined below to install paper in the printer. Refer to Figures 3-4 and 3-5. DataMetrics Corporation...
  • Page 20: Figure 3-1. Rack Mount/Internal Paper Feed Configuration Installation Dimensions

    MODEL 2000 PRINTER OPERATION AND MAINTENANCE Figure 3-1. Rack Mount/Internal Paper Feed Configuration Installation Dimensions DataMetrics Corporation...
  • Page 21: Figure 3-2. Tabletop/External Paper Feed Configuration Installation Dimensions

    MODEL 2000 PRINTER OPERATION AND MAINTENANCE Figure 3-2. Tabletop/External Paper Feed Configuration Installation Dimensions DataMetrics Corporation...
  • Page 22: Figure 3-3. Tabletop Configuration Mounting Footprint

    MODEL 2000 PRINTER OPERATION AND MAINTENANCE Figure 3-3. Tabletop Configuration Mounting Footprint DataMetrics Corporation...
  • Page 23: Figure 3-4. External Feed Configuration Ribbon And Paper Installation

    MODEL 2000 PRINTER OPERATION AND MAINTENANCE Figure 3-4. External Feed Configuration Ribbon and Paper Installation DataMetrics Corporation...
  • Page 24: Figure 3-5. Internal Feed Configuration Ribbon And Paper Installation

    MODEL 2000 PRINTER OPERATION AND MAINTENANCE Figure 3-5. Internal Feed Configuration Ribbon and Paper Installation DataMetrics Corporation...
  • Page 25: External Paper Feed

    Power up the printer and press LOAD/PARK to advance the paper to the first print line. Close the top cover of the printer. Press and hold LF/FF to advance the paper through the paper egress slot in the top cover. DataMetrics Corporation...
  • Page 26: External Cable Installation

    Connect the system ground cable to the ground stud on the rear panel. c. Install the data interface cable. d. Connect the power cable to the input connector on the rear panel. CAUTION VERIFY THAT THE POWER SOURCE CONFORMS TO THE LIMITS DEFINED IN TABLE 2-2. Figure 3-6. Rear Panel DataMetrics Corporation...
  • Page 27: Software Installation

    Power up the host computer and printer. Verify that the printer is on line. c. At the Windows main screen of the host computer, select Start – Run. d. Insert the Setup disk in the diskette drive. e. Enter the directory path where the software resides and select Ok. DataMetrics Corporation...
  • Page 28: Table 3-1. Setup Utility Menus

    Column 10 to 45. Print Mode Graphic Direction Bidirectional or Unidirectional. Text Direction Bidirectional or Unidirectional. Text Enhancement Bold Off/On Double Height Off/On Double Strike Off/On Double Wide Off/On Setting of one margin affects the available parameters for the opposite margin. DataMetrics Corporation...
  • Page 29 Black, Magenta, Cyan, Violet, Yellow, Orange, and Green. Auto On Line Off/On Data Length 8 Bits/7 Bits TOF Setting Tractor 0 to 5 inches. Friction 0 to 5 inches. Cut Sheet Feeder 0 to 5 inches. The Model 2x00 printer supports only monochrome printing. DataMetrics Corporation...
  • Page 30: Limited Operation, Storage, And Transportation

    (Figure 6-1). The printer can be stored or transported in any manner that is consistent with the environmental conditions identified in Table 2-3. DataMetrics Corporation...
  • Page 31: Operation

    Chapter 3 have been performed. 4.2. Controls and Indicators All controls and indicators required for operation of the printer are located at the front panel of the unit (Figure 4-1). Controls and indicators are described in Table 4-1. Figure 4-1. Front Panel DataMetrics Corporation...
  • Page 32: Table 4-1. Controls And Indicators

    “top of form”. LOAD PARK Momentary pushbutton When pressed the first time after the unit is powered switch up, paper advances to the first print line. When pressed a second time, the paper reverses to the “park” position. DataMetrics Corporation...
  • Page 33: Self Test

    When the printer is to be taken out of service, perform the following shutdown sequence: a. Ensure that the printer is not receiving data from the host computer. b. Place the printer power switch in the “off” position. DataMetrics Corporation...
  • Page 34 MODEL 2000 PRINTER OPERATION AND MAINTENANCE DataMetrics Corporation...
  • Page 35: Functional Description

    The heat source consists of a 50-watt resistor mounted under each motor. A thermal switch is used to apply ≤ ≥ power to the resistors at -15°C and remove power at 0°C. DataMetrics Corporation...
  • Page 36: Figure 5-1. Chassis Interconnections

    MODEL 2000 PRINTER OPERATION AND MAINTENANCE Figure 5-1. Chassis Interconnections DataMetrics Corporation...
  • Page 37: Maintenance

    If the printer exhibits an error condition or degraded performance, refer to the troubleshooting information provided in Table 6-1. 6.5. Replaceable Components and Subassemblies The following paragraphs include information concerning the replaceable components and subassemblies identified in Table 1-2. Item locations are shown in Figures 6-2 and 6-3. DataMetrics Corporation...
  • Page 38: Figure 6-1. Periodic Maintenance Locations

    MODEL 2000 PRINTER OPERATION AND MAINTENANCE Figure 6-1. Periodic Maintenance Locations DataMetrics Corporation...
  • Page 39: Table 6-1. Fault Isolation

    Printer powers up but will not execute Replace controller board. If problem remains, replace print operations. print engine assembly. Control panel is inoperative. Perform a sequential replacement of the control panel, control panel interface, and controller board. DataMetrics Corporation...
  • Page 40: Figure 6-2. External Feed Configuration Replaceable Unit Locations

    MODEL 2000 PRINTER OPERATION AND MAINTENANCE Figure 6-2. External Feed Configuration Replaceable Unit Locations DataMetrics Corporation...
  • Page 41: Figure 6-3. Internal Feed Configuration Replaceable Unit Locations

    MODEL 2000 PRINTER OPERATION AND MAINTENANCE Figure 6-3. Internal Feed Configuration Replaceable Unit Locations DataMetrics Corporation...
  • Page 42: Ribbon Cassette

    Lower the print engine assembly into the chassis and connect the interface cabling to the controller board. b. Position the engine assembly on the base plate mounting blocks and install the hardware that secures the print engine. c. Close the top cover of the printer. DataMetrics Corporation...
  • Page 43: Power Supply

    Remove the hardware that secures the circuit breaker to the front panel of the printer. Remove the circuit breaker assembly from the chassis. Installation: a. Position the circuit breaker switch on the front panel and install the hardware that secures the switch. DataMetrics Corporation...
  • Page 44: Line Filter

    Remove the print engine assembly per 6.5.2. b. Remove the power supply, control panel, and parallel interface cables from the controller board. c. Remove the hardware that secures the controller board to the print engine base plate. Remove the controller board from the chassis. DataMetrics Corporation...
  • Page 45: Control Panel Interface

    Position the control panel on the faceplate mounting studs at the back of the front panel. b. Install the hardware that secures the control panel. c. Connect the control panel interface cable. d. Close the top cover of the printer. DataMetrics Corporation...

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