DataMetrics 2200 Operation And Maintenance Manual

24 vdc & 110/220vac with parallel interface
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Model 2200
Dot Matrix Printer
(24 VDC & 110/220VAC with Parallel Interface)
Operation and Maintenance Manual
DataMetrics Corporation
1717 Diplomacy Row
Orlando, Fl 32809
This manual is intended to function as an example ONLY and does not represent all configurations and options for this product.

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Summary of Contents for DataMetrics 2200

  • Page 1 Model 2200 Dot Matrix Printer (24 VDC & 110/220VAC with Parallel Interface) Operation and Maintenance Manual DataMetrics Corporation 1717 Diplomacy Row Orlando, Fl 32809 This manual is intended to function as an example ONLY and does not represent all configurations and options for this product.
  • Page 2 INTEREST OF THE UNITED STATES MAY REQUIRE, ONLY FOR INFORMATION OR EVALUATION WITHIN SUCH GOVERNMENT OR THE CONDITIONS OF (1) ABOVE. THIS STATEMENT SHALL BE INCLUDED ON ANY REPRODUCTION HEREOF. DataMetrics Corporation Phone: (407) 251-4577 1717 Diplomacy Row Fax: (407) 251-4588 Orlando, Fl 32809 info@datametrics.com...
  • Page 3 Model 2200 Printer OPERATION AND MAINTENANCE RECORD OF CHANGES Date Revision Description of Change 040818 INITIAL RELEASE DataMetrics Corporation...
  • Page 4: Table Of Contents

    Model 2200 Printer OPERATION AND MAINTENANCE Contents Contents ........................ii Figures ........................iv Tables ........................iv GENERAL INFORMATION ....................1 1.1. Introduction........................1 1.2. Applicable Documents....................1 1.3. Printer Description ......................1 1.3.1. Power Subsystem ......................1 1.3.2. Printing Subsystem ......................1 1.3.3. Control Panel ........................2 1.3.4.
  • Page 5 Model 2200 Printer OPERATION AND MAINTENANCE MAINTENANCE ........................22 5.1. Introduction........................22 5.2. Tools and Test Equipment.................... 22 5.3. Periodic Maintenance ....................22 5.3.1. Cleaning and Lubrication....................22 5.3.2. Ribbon Cassette Re-Inking .................... 22 5.4. Fault Isolation ....................... 22 5.5. Replaceable Components and Subassemblies ............25 5.5.1.
  • Page 6 Model 2200 Printer OPERATION AND MAINTENANCE Figures Figure 2-1. Installation Dimensions ....................11 Figure 2-2. Vehicle Adapter Mounting Dimensions..............12 Figure 2-3. Ribbon and Paper Installation..................13 Figure 2-4. Rear Panel ........................14 Figure 3-1. Front Panel........................16 Figure 3-2. Control Panel ........................ 17 Figure 4-1.
  • Page 7: General Information

    • External interfaces 1.3.1. Power Subsystem The Model 2200 Dot Matrix Printer operates with 24 VDC & 110/220 VDC input power. The power subsystem includes a power protection circuit, EMI filter, power switch/circuit breaker, and power supply. 1.3.2. Printing Subsystem...
  • Page 8: Control Panel

    Chapter 3. 1.3.4. External Interfaces The rear panel of the Model 2200 Dot Matrix Printer includes connectors for prime power and the host computer data interface. A chassis ground lug is located on the rear panel below the power connector. The printer incorporates a Centronics parallel data interface.
  • Page 9: Table 1-2. Electrical Specifications

    Model 2200 Printer OPERATION AND MAINTENANCE Table 1-2. Electrical Specifications Characteristic Description Input Voltage 24VDC & 110/220 VAC Output Current 5 Vdc 39 Vdc Power Consumption 28/74 W Idle/active printing mode. Table 1-3. Environmental Specifications Characteristic Description Temperature Operating -25 to 55...
  • Page 10: Table 1-4. Printer Performance Specifications

    Model 2200 Printer OPERATION AND MAINTENANCE Table 1-4. Printer Performance Specifications Characteristic Description Fonts Draft Pica, Elite, and Micron. Letter quality Roman, Sans Serif, Courier, Prestige, Script, OCR-B, and Bold PS. Character sets 96 regular and italic ASCII characters 33 international characters (14 countries and Legal set)
  • Page 11: Installation

    2.4. Ribbon Installation Follow the procedure defined below to install a ribbon cassette in the Model 2200 Dot Matrix Printer. Refer to Figure 2-3. a. Open the top cover of the printer and power up the unit to center the ribbon carriage.
  • Page 12: External Cable Installation

    VERIFY THAT THE POWER SOURCE IS 28 VDC (± 10%). 2.7. Software Installation The Model 2200 Dot Matrix Printer will operate with any Windows-based (3.x/95/98) computer. The software installation procedures defined in the following paragraphs are tailored for Windows 95/98 installation.
  • Page 13: Setup Utility

    Model 2200 Printer OPERATION AND MAINTENANCE a. Verify that the printer is connected to a Windows-based computer that is powered up and configured for normal operation. b. Verify that the printer is powered up and on line. c. At the Windows main screen of the host computer, select Start – Settings - Printers.
  • Page 14: Table 2-1. Setup Utility Menus

    Model 2200 Printer OPERATION AND MAINTENANCE Table 2-1. Setup Utility Menus Submenu Settings Menu Print Style Font Draft, Roman, Sans Serif, Courier, Prestige, Script, OCR-B, and Bold PS. Pitch 5, 6, 7.5, 8.5, 10, 12, 15, 17, 20 cpi, and Proportional.
  • Page 15 Model 2200 Printer OPERATION AND MAINTENANCE Table 2-1. Setup Utility Menus Submenu Settings Menu Text Enhancement Italics Off/On Outline Off/On Shadow Off/On Zero Font Normal, Point, or Slash. Character Set Country U.S.A, France, Germany, U.K, Denmark1, Sweden, Italy, Spain1, Japan, Norway, Denmark2, Spain2, Latin America, Korea, and Legal.
  • Page 16: Limited Operation, Storage, And Transportation

    Model 2200 Printer OPERATION AND MAINTENANCE Table 2-2. Setup Utility Function Keys Description Function Help Provides an explanation of each menu selection. Factory Setting Restores all menu settings to the factory default. Save to Disk Saves current menu settings to the specified path and filename.
  • Page 17: Figure 2-1. Installation Dimensions

    Model 2200 Printer OPERATION AND MAINTENANCE Figure 2-1. Installation Dimensions DataMetrics Corporation...
  • Page 18: Figure 2-2. Vehicle Adapter Mounting Dimensions

    Model 2200 Printer OPERATION AND MAINTENANCE Figure 2-2. Vehicle Adapter Mounting Dimensions DataMetrics Corporation...
  • Page 19: Figure 2-3. Ribbon And Paper Installation

    Model 2200 Printer OPERATION AND MAINTENANCE Figure 2-3. Ribbon and Paper Installation DataMetrics Corporation...
  • Page 20: Figure 2-4. Rear Panel

    Model 2200 Printer OPERATION AND MAINTENANCE Figure 2-4. Rear Panel DataMetrics Corporation...
  • Page 21: Table 2-3. External Connectors

    Model 2200 Printer OPERATION AND MAINTENANCE Table 2-3. External Connectors Connector Function Signal Prime power +24 VDC DC RETURN NEUT AC IN Parallel Centronics DATA STROBE* Interface DATA BIT 1 DATA BIT 2 DATA BIT 3 DATA BIT 4 DATA BIT 5...
  • Page 22: Operation

    Chapter 2 have been performed. 3.2. Controls and Indicators All controls and indicators required for operation of the Model 2200 Dot Matrix Printer are located at the front panel of the unit (Figure 3-1). Control panel switches and indicators are shown in Figure 3-2.
  • Page 23: Figure 3-2. Control Panel

    Model 2200 Printer OPERATION AND MAINTENANCE Figure 3-2. Control Panel DataMetrics Corporation...
  • Page 24: Table 3-1. Controls And Indicators

    Model 2200 Printer OPERATION AND MAINTENANCE Table 3-1. Controls and Indicators Identification Description Function Circuit breaker switch When placed in the “on” position, prime power is applied to the printer. Momentary pushbutton When pressed, the printer toggles to the on line/off...
  • Page 25: Self Test

    Model 2200 Printer OPERATION AND MAINTENANCE 3.3. Self Test 3.3.1. Printer The self-test function will print 5 lines of each resident font and then print the draft font for approximately 20 minutes. The self-test function is initiated by activating the prime power switch while pressing the LF/FF switch.
  • Page 26: Functional Description

    4. FUNCTIONAL DESCRIPTION 4.1. Introduction This chapter describes the major functional elements of the Model 2200 Dot Matrix Printer. Information is provided concerning power distribution, the printing subsystem, Ethernet subsystem, control panel, and heaters. Chassis interconnections are identified in Figure 4-1.
  • Page 27: Figure 4-1. Chassis Interconnections

    Model 2200 Printer OPERATION AND MAINTENANCE Figure 4-1. Chassis Interconnections DataMetrics Corporation...
  • Page 28: Maintenance

    OPERATION AND MAINTENANCE 5. MAINTENANCE 5.1. Introduction This chapter provides information and instructions concerning Model 2200 Dot Matrix Printer tools and test equipment, periodic maintenance, fault isolation, and the removal and installation of replaceable components and subassemblies. 5.2. Tools and Test Equipment The following tools and test equipment are required to maintain the printer: •...
  • Page 29: Figure 5-1. Periodic Maintenance Locations

    Model 2200 Printer OPERATION AND MAINTENANCE Figure 5-1. Periodic Maintenance Locations DataMetrics Corporation...
  • Page 30: Table 5-1. Fault Isolation

    Model 2200 Printer OPERATION AND MAINTENANCE Table 5-1. Fault Isolation Fault Condition Recommended Action Ink smears or printout is faint. Adjust head gap lever (Figure 2-3). Printhead moves but does not print. Verify that ribbon is installed correctly. Adjust head gap lever (Figure 2-3).
  • Page 31: Replaceable Components And Subassemblies

    Model 2200 Printer OPERATION AND MAINTENANCE Table 5-1. Fault Isolation Fault Condition Recommended Action Printer self test is executed successfully Verify that the software installation and setup (3.3.1) but print operations cannot be procedures defined in Chapter 2 have been performed.
  • Page 32: Figure 5-2. Replaceable Unit Locations

    Model 2200 Printer OPERATION AND MAINTENANCE Figure 5-2. Replaceable Unit Locations Note: This printer does not contain the 12VDC Converter or Ethernet Print Server. DataMetrics Corporation...
  • Page 33: Ribbon Cassette

    Model 2200 Printer OPERATION AND MAINTENANCE CAUTION THE PRINTHEAD CAN BECOME VERY HOT AFTER PERIODS OF CONTINUOUS OPERATION. AVOID CONTACT WITH THE PRINTHEAD DURING MAINTENANCE PROCEDURES. NOTE OBSERVE PRECAUTIONS RELATING TO ELECTROSTATIC DISCHARGE (ESD) WHEN HANDLING COMPONENTS THAT INCLUDE INTEGRATED CIRCUITRY.
  • Page 34: Power Supply

    Model 2200 Printer OPERATION AND MAINTENANCE 5.5.3. Power Supply Removal: a. Remove the print engine assembly per 5.5.2. b. Remove the DC+, DC-, and CHASSIS GROUND harness terminals from the power supply terminal block. c. Disconnect the power supply interface cable connectors for the controller board, 12 V converter, and heater harness.
  • Page 35: Transient Protection Circuit

    Model 2200 Printer OPERATION AND MAINTENANCE c. Install the CHASSIS GROUND terminal of the circuit breaker harness on the EMI filter ground connection. d. Install the DC+ and DC- terminals of the circuit breaker harness on the EMI filter output (bottom) connections.
  • Page 36: Emi Filter

    Model 2200 Printer OPERATION AND MAINTENANCE 5.5.6. EMI Filter Removal: a. Remove the print engine assembly per 5.5.2. b. Remove the three screws that secure the EMI filter/transient protection circuit cover. Remove the cover from the chassis. c. Remove the two nuts that secure the EMI filter to the inside of the chassis rear panel.
  • Page 37: Control Panel Interface

    Model 2200 Printer OPERATION AND MAINTENANCE 5.5.8. Control Panel Interface Removal: a. Remove the print engine assembly per 5.5.2. b. Remove the interface cables from the control panel interface board. c. Remove the four nuts that secure the control panel interface board the print engine base plate.

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