alfaplam GRANDE Instruction For Use & Installation Instructions
Pellet boiler
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- Page 1 17500 VRANJE, SERBIA Radnička 1, Phone: (+381)17/421-121 PELLET BOILER GRANDE INSTRUCTION FOR USE, MAINTENANCE AND INSTALLATION Version 1.1 / May 2014...
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Page 2: Table Of Contents
Please read in full this operating instruction before you install and start using your GRANDE Pellet Boiler. The devices (hereinafter refered to as "pellet boiler") of ALFA PLAM A.D. company have been developed and tested in accordance with the safety requirements of the applicable European Directives. -
Page 3: Contents Of Manual
1.0 CONTENTS OF MANUAL The Manual is intended for the users so that they could undertake all necessary measures and preparations to ensure proper use of the unit 1.1 UPDATING These guidelines support the technology of the boiler placed on the market at the time and because owing to that ALFA PLAM does not respect the existing devices with the appropriate technical documentation as flawed and inadequate. -
Page 4: Responsibility Of The Installer
Thread Figure 1. Handling the boiler by supports Remove all packaging material away from children's access. There is a risk of suffocation with bags, foils, polystyrene, etc. 2.4 RESPONSIBILITY OF THE INSTALLER The responsibility of the installer is to carry out control of all pipes and pipelines, air supply and all necessary solutions as required for the proper installation of a pellet boiler. -
Page 5: Flue Gases
If the adjacent walls and floor are of material not resistant to higher temperature, it is necessary to provide adequate protection and use insulation of fireproof material. Distance between the boiler and all surrounding walls, furniture and other home appliances must allow unrestricted access to the boiler on all sides, during commissioning works and all other interventions. - Page 6 narrow passages, hallways or similar spaces. When the boiler is connected to the chimney, the chimney must be checked on openings. If there are openings, they must be sealed. Flue gases exhaust must be grounded in accordance with local regulations. Grounding is legally required and must be carried out independently of the ground tank.
- Page 7 When making the connection between pellet boilers and chimneys, install T-joint with inspection hole, connected directly to the boiler or elbow with cleaning door. Using of T-joint must allow cleaning of ash that builds up on the bottom of the pipes without dismantling them. Smoke in the chimney connector is under slight pressure. Whenever cleaning is done, it is required to check tightness of the lid.
- Page 8 Figure 8 – End of the chimney Maximum allowed length of 80 mm diameter flue gas pipe to its point of entering the chimney is 6 m. After that the diameter of a flue gas pipe must be increased to 110 – 120 mm. In that case, each elbow accounts for 1 m length. For example, if there are three bends of 80 mm diameter, the length of the flue gas pipes of 80 mm diameter is thus changed by 3 m.
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Page 9: Electrical Connections
Figure 9. Supply of outside air 3.5 ELECTRICAL CONNECTIONS The boiler must be connected to electrical supply. Boiler electric cable is white and marked by an inscription 220 V. Other power cable designed for connecting the pump is black. BLACK CABLE – PUMP (BROWN –... -
Page 10: Non-Return Valve
3.6 NON-RETURN VALVE Installation of a non-return valve in the hydraulic heating system is mandatory. The function of the non-return valve is to prevent cooling of the water in the boiler and condensation in the boiler and flue pipes. Condensation can occur as long as you do not spend 2 – 3 fuel tanks. The non-return valve is installed at the outlet of the pump, behind the pump, instead in front of the pump (see Fig. - Page 11 4.0 FIRST BOILER STURT-UP Instructions for safety of people, animals and personal property The task is to make the installer familiarized with simple guidelines that should be followed in order that the pellet boiler could be installed correctly. In addition to the required standards, it is necessary to read the remainder of the instructions for use, maintenance and installation to get as much information as possible.
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Page 12: Regular Maintenance And Cleaning
NOT allow children and animals approach the pellet boiler PLEASE FOLLOW THE REQUIREMENTS OF THIS DOCUMENT For proper use of the boiler it is necessary: To use only and exclusively the fuel specified by the manufacturer of the boiler To take into account instructions for use To clean the firebox every day (only when the boiler and the ash in it are cold) When using low-quality pellet, firebox cleaning can be done twice a day Not to use a pellet boiler in the event of malfunctions or anomalies, strange sound or suspected... -
Page 13: Special Maintenance Of Boiler
WARNING! Pay attention to the gasket (stuffing box) located in the firebox. In case of injury caused by improper assembly by a third party, the manufacturer is not liable for damages. In the above example, the manufacture is not liable for damages resulting from a third party stuff Figure 13. -
Page 14: Quality Of Pellets
7.0 IMPORTANT SAFETY INFORMATION You purchased the product of the highest quality Supplier is at your disposal for any information you need. Proper installation of pellet boilers in accordance with the instructions is indispensable to prevent improper operation and the possibility of fire. Pellet boiler works on the principle of sub-pressure in the combustion chamber. -
Page 15: Description Of Display
9.1 DESCRIPTION OF DISPLAY Button Description of functions TURN ON / OFF (START / STOP) Long key press – the boiler is turned on / off Short key press – the boiler returns to the initial display Button + Pushing the button during operation increases the set power With the previous push on MENU key, push on this key increases the desired temperature By pushing the MENU key, the SubMenu is chosen... - Page 16 Upper LED display - left Displays the current boiler power: P5 Upper LED display - Displays the set (adjusted) boiler power: D5 right Lower LED display: Displays the current temperature of water in the boiler: B72 The display shows current phase of work (eg. TestFire, HeatUp, etc.) and the upper display alternately indicates set and actual power of the boiler every five seconds.
- Page 17 DAY1 7:30 9:30 12:30 14:30 8:30 10:00 15:30 17:30 DAY7 16:30 22:45 17:30 21:30 Figure 15. Diagram of setting the timer...
- Page 18 9.5 DESCRIPTION OF THE MESSAGE IN DISPLAY Messages and Meaning of the message and the status of the boiler indications in the display The boiler is at rest The boiler is at rest, but time mode is activated, so that it turns on automatically at preset time The boiler checks if there is a flame and burning in the firebox.
- Page 19 In the phase of burning pellets disappeared. Failed ignition. Check the condition of the boiler, clean the firebox and try to turn on the boiler Thermal fuse has reacted. Check the condition of the boiler and if you do not see any problem, reactivate the circuit manually and re-start the boiler.
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Page 20: Menu
10.0 MENUS If the MENU button is held down, menus are displayed. To select the menu you need to release the button when viewing the corresponding menu. The descriptions of the menus are listed below. Choice of menu 14. The status of the safety pressure switch. - Page 21 11.0 ALARM STATES – DESCRIPTION AND MANAGEMENT ALARM Failed Fill the Are there pellets in tank? tank Switch off the Is the STB switched protection by on (protection pressing the button activated)? service man Is the firebox clean? Clean the firebox 1.
- Page 22 ALARM No more Fill the Do you have pellets tank in the tank? Is the STB switched on Switch off the (protection activated)? protection by pressing the button service man 1. Check the possibility of blocking of the screw Does the pellet conveyor dosing gear 2.
- Page 23 ALARM 1. Check air supply to the room Clogged air intake? 2. Check the air intake to air flow through the the boiler 3. Check contamination firebox of the firebox and space underneath 1. Clean the connecting Is discharge of flue pipe gas OK? 2.
- Page 24 Attn FAN1 Fan 1 has achieved maximum speed, but the air flow is not sufficient 1. Check air supply to the room Clogged air supply 2. Check the air intake to the boiler 3. Check contamination of the firebox and the space underneath service man Are tubes between 1.
- Page 25 ALARM STB Safety thermostat switched on 1. Cool the boiler and press the STB 2. If the error persists, check the set temperature of the boiler Is the boiler 3. Check the heat dissipation from the boiler temperature above 1. Replace the STB 95°? 2.
- Page 26 ALARM TC1 Electronics does not recognize flue gas sensor service man Replace the sensor Is sensor connected ? Connect the sensor to the appropriate place on the electronics ALARM TC2 Electronics does not recognize the sensor of the temperature of the firebox service man Replace the sensor...
- Page 27 ALARM NTC1 Electronics does not recognize the sensor of the boiler water service man Replace the sensor Is sensor connected? Connect the sensor to the appropriate place on the electronics ALARM NTC2 Electronics does not recognize the sensor of the return line service man Replace the sensor Is sensor connected?
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Page 28: Wiring Diagram
12.0 ELECTRICAL DIAGRAM External (room) thermostat is an option that is installed later, by connecting to a place specified in the wiring diagram. Return water probe is an option that is installed later, by connecting to a place specified in the wiring diagram 13.0 INFORMATION ON THE DISPOSAL AND STORAGE OF THE BOILER Disposal of the boiler and its removal (as waste material) is under the responsibility of the owner of the boiler. -
Page 29: Warranty
If the product delivered is not in conformity with contract, the consumer has the right to require the seller to remedy, free of charge, such non-conformance by repair or replacement of the product in accordance with the applicable regulations. 15.0 TECHNICAL CHARACTERISTICS OF PELLET BOILER *GRANDE* Value Name of feature... - Page 30 Maximum water temperature 95°C Setting range for water temperature 65°C -80°C Minimal return temperature 50°C Maximum working pressure 2 bar Water-side resistance 38 mbar Chamber volume 60,44 l Pellet tank ~ 200 kg Chimney draft 0,11 (±0,0 2) mbar Supply voltage 220 V Current during highest power consumption 1,80 A...
- Page 31 16.0 DIMENSIONS OF BOILER - GRANDE Figure 17...
- Page 32 Scheme of hydraulic installation of pellet boiler – GRANDE 1. Boiler GRANDE – back side 2. Chimney (flue pipe) connection Ø80 mm 3. Distribution line 4. Expansion vessel 5. Safety valve 6. Radiator valve 7. Radiator 8. Air release valve 9.
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