alfaplam GRANDE Instructions For Use, Maintenance And Installation Manual

Pellet boiler

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A.D. METALNA INDUSTRIJA VRANJE
Radnička br: 1
PELLET BOILER
GRANDE
INSTRUCTIONS FOR USE, MAINTENANCE AND INSTALLATION
This product meets the requirements of the Ecodesign Directive in terms of efficiency and air pollution level,
in order to contribute to the reduction of energy consumption and negative environmental impact.
ENG_v.2.0
1612036

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  • Page 1 A.D. METALNA INDUSTRIJA VRANJE Radnička br: 1 PELLET BOILER GRANDE INSTRUCTIONS FOR USE, MAINTENANCE AND INSTALLATION This product meets the requirements of the Ecodesign Directive in terms of efficiency and air pollution level, in order to contribute to the reduction of energy consumption and negative environmental impact.
  • Page 2: Dear Customers

    Printing, translation or reproduction of the user guide, even partially, is only possible with the written permission of the Alfa Plam company. You have purchased the GRANDE boiler, which is used for central heating of the area from 80 to 204m .The boiler uses pellets as fuel.
  • Page 3: Table Of Contents

    TECHNICAL CHARACTERISTICS OF THE GRANDE - PELLET BOILER ........22 DIMENSIONS OF BOILER - GRANDE ..................23 Scheme of hydraulic installation of pellet boiler – GRANDE ..........23 Pellet boiler hydraulic installation diagram (radiator heating) ........... 23 Pellet boiler hydraulic installation diagram (radiator and floor heating) ......24...
  • Page 4: The Purpose Of The User Guide

    Boiler cleaning and maintenance cannot be performed by children without the supervision of an adult. REQUIRED GENERAL STANDARDS The GRANDE product is manufactured in accordance with the following standards: MACHINERY DIRECTIVE (2006/42/EZ) DIRECTIVE ON LOW VOLTAGE ELECTRICAL EQUIPMENT (2006/95/EZ)
  • Page 5: Responsibility Of The Installer

    Threaded rods Figure 1. Handling the boiler using the bracket CAUTION GATHER ALL PACKAGING MATERIAL AND KEEP IT AWAY FROM THE REACH OF CHILDREN. PARTS OF PACKAGING MATERIAL (BAGS, FOILS, STYRENE) POSE A CHOKING HAZARD. RESPONSIBILITY OF THE INSTALLER The responsibility of the installer is to verify the correctness of installation, air supply and all the conditions that are required for the installation of pellet boilers.
  • Page 6: The Flue Gas Exhaust System

    Ø130 mm. Also, when the chimney does not provide proper flue gas exhaust, it may cause malfunction and consequently alarm activation in the GRANDE boiler. It is recommended that the chimney is inspected by a professional person before installation of the GRANDE Boiler.
  • Page 7 Figure 3 CAUTION An uptake should be grounded in accordance with the applicable regulations. (Grounding is legally defined and regulated.) Grounding should be independent of the heating unit. As far as dimensions and material are concerned, the flue pipe must meet the UNI 9615-9731, UNI 10683 – EN1856-1 standards.
  • Page 8 example, if there are three bends of 80 mm diameter, the length of the flue gas pipes of 80 mm diameter is thus changed by 3 m. Just another 3 m of a straight pipe may be placed to the entrance of the chimney, in order to get 6 m length of the flue gas pipes of 80 mm diameter.
  • Page 9: Air Supply

    Flue – position and distance AIR SUPPLY The combustion air must be supplied to the room with the boiler. The room must be continuously aired. The fresh air opening must be at the bottom of the room and must let in the air. A) Combustion air supply by pipeline through basements.
  • Page 10: Connection To The Power Supply

    Figure 8- Fresh air supply to the room with the boiler CONNECTION TO THE POWER SUPPLY The device must be connected to the electricity grid. Our boilers are equipped with an electrical cable for medium temperature. If the power cord is damaged it must be replaced, so contact our authorized service. Before starting work on the electrical connection, care should be taken about the following: - Make sure that the characteristics of electrical installations comply with data on the boiler.
  • Page 11: Mixing Valve

     If the non – return valve is not installed, the guarantee will not apply!  Diagram for installation of non – return valve: 1. Boiler Grande, 2. Circular pump, 3. Non - return valve MIXING VALVE - It is recommended that the hydraulic installation is fitted with a four – way mixing valve.
  • Page 12: Safety Warnings For Users

    Always use only the original spare parts. Do not wait for the boiler parts to be worn out before replacing them. Replace the worn-out parts before they stop working completely, thus preventing the occurrence of damage due to sudden failure of the part, which may seriously endanger the safety of persons and /or your property. When cleaning the ashes, clean the firebox and the space beneath it.
  • Page 13: Inspection And Parts That Need To Be Maintained

    Stuffing box Figure 10 This is a firebox for burning pellets (Figure 10). We recommend you inspect and remove the ashes from the bottom of the combustion chamber at every cleaning. Put the firebox into place and make sure that it is properly seated in its seating. This is the only way you can ensure that the boiler will work properly.
  • Page 14: Additional Maintenance

    For a complete cleaning every week or after 200 kg of pellets have been consumed (whichever is earlier) the ashes underneath the firebox and from the combustion chamber must be vacuumed. You can use a brush to clean the walls of the firebox.
  • Page 15: Boiler Control System

    If you pour the sawdust into the pellet tank, you may block the pellet loading system. BOILER CONTROL SYSTEM The boiler is equipped with advanced control system which provides a safe, efficient and reliable management of the operation and maximum functional efficiency of the boiler. Characteristics: ...
  • Page 16: Control Panel (Display) - Keys And Functions

    Control panel (display) – keys and functions  Keys: Function Description To ignite or extinguish boiler press and hold the key for 3 s after On/Off the acoustic sound To Unblock the system when in Block Mode, press and hold the Unblock key for 3 s and longer after the acoustic sound.
  • Page 17: Menu

    Recipe (Pellet 1) System Mode (Check Up, Ignition, Stabilization, Run Mode, Modulation, Standby, Safety, Extinguishing, Recover Ignition, Block, Off) Errors (Alarms): If error (alarm) occurs, system switches to Block Mode. Error Code Error (Alarm) Description (Alarm Code) Er01 Safety Thermostat Activated Er02 Safety Manometer Activated Er03...
  • Page 18: Combustion Management Menu

    The Technical Menu includes settings and adjustments which allow the manufacturer to modify parameters and system configuration. The Technical Menu is not available to user but only to the authorized representative of the manufacturer. User Menu By pressing P3 key User Menu opens. By pressing P4 and P6 keys choose the desired menu or sub - menu.
  • Page 19: Heating Management Menu

    Combustion Description 1-5 (Combustion Power 1, 2, 3, 4 and 5) Power is set manually by choosing Power 1, 2, 3, 4 or 5. Auto (option not active) Power is set automatically by the system By pressing P3 key Combustion Power Menu opens. Combustion Power Maximum power - Power 5 Current set power–...
  • Page 20: Chrono Menu

    This Menu provides the modification of set room temperature. This Menu is visible only if the ambient probe or room thermostat options are activated. 1 0 . 3 . 2 . 4 Summer – Winter This Menu provides the modification of the boiler functionality depending on the season. The screen displays one of two symbols: 1 0 .
  • Page 21: Load Menu

    There are three types of programs that can be set:  Daily Program – select the day of the week and programmed time of system start up and shut down. There are three time intervals for each day.  Weekly Program – programming system start up/shut down time for the whole week. There are three time intervals available.
  • Page 22: System Menu

    1 0 . 3 . 8 . 2 S e t M i n i m u m L i g h t By pressing P4 and P6 keys increase or decrease (min 0, max 20). By pressing P3 key save changes and exit the menu. By pressing P1 key exit the menu without saving changes.
  • Page 23: Possible Problems And Solutions

    Standby Mode The boiler switches to Standby Mode when one of two conditions is achieved: When the boiler reaches the set water temperature it switches to modulation and continues to increase temperature of water by inertia to the value of 4°C higher than the set water temperature in the boiler. When exterior (room) thermostat reacts During Standby Mode pellet dosing stops and the boiler is switching off.
  • Page 24: Information On The Disposal And Storage Of The Boiler

    Problems with the internal Check the accuracy clock Press and hold P2 of set time set Er11 Clock error key longer than 3 Check the seconds Insufficient capacity of correctness of internal battery programming in Chrono mode Contact service Boiler ignition error Allow the boiler to Check the condition shut down and then...
  • Page 25: Technical Characteristics Of The Grande - Pellet Boiler

    WARNING: Boilers thrown in outside in natural environment is becoming a serious threat to humans as well as animals. When the boiler is disposed, it is necessary to dispose of CE marking, instructions for use and any other document related to the installation. TECHNICAL CHARACTERISTICS OF THE GRANDE - PELLET BOILER Name of characteristic Value...
  • Page 26: Dimensions Of Boiler - Grande

    DIMENSIONS OF BOILER - GRANDE Figure 15 Scheme of hydraulic installation of pellet boiler – GRANDE In order to reduce the risk of condensation, install a three-way mixing valve with a pipe thermostat when installing the boiler. Pellet boiler hydraulic installation diagram (radiator heating ) Legend: 1.
  • Page 27: Pellet Boiler Hydraulic Installation Diagram (Radiator And Floor Heating)

    Pellet boiler hydraulic installation diagram (radiator and floor heating) Legend: 1. Pellet boiler 2. Air vent 3. Safety valve 3 bar 4. Hydraulic separator 5. Circulation pump 6. Non-return valve 7. Circulation pump 8. Expansion vessel 9. Three-way mixing valve with pipe thermostat 10.

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