INSTALLATION AND OPERATION MANUAL EPA CERTIFIED WOOD BURNING FIREPLACE INSERT RETAIN THESE MODEL 2800HT INSTRUCTIONS FOR FUTURE REFERENCE THIS APPLIANCE MUST BE INSTALLED BY A QUALIFIED INSTALLER. READ ENTIRE MANUAL THOROUGHLY BEFORE INSTALLATION. P/N 775004M, Rev. J, 11/03...
CAUTION: PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW ROOM HEATER. FOR YOUR SAFETY, FOLLOW THE INSTALLATION, OPERATION AND MAINTENANCE INSTRUC- TIONS EXACTLY, WITHOUT DEVIATION. PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH. IF THIS APPLIANCE IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT.
TABLE OF CONTENTS Important Warnings ...2 Testing / Listing, EPA, Using this Manual... 3 Planning Your Installation ... 4-7 Installation ... 8-12 Product Features and Controls ...12 Care and Operation ... 13-15 Recommended Fuel ...16 Maintenance ... 16-18 Troubleshooting ... 19-20 Specifications...21 Replacement Parts List...
PLANNING YOUR INSTALLATION QUESTIONS TO ASK LOCAL BUILDING OFFICIAL A correct installation is critical and imperative for reduc- ing fire hazards and perilous conditions that can arise when wood burning appliances are improperly installed. The installer must follow all of the manufacturer's in- structions.
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CLEARANCES WARNING: IT IS VERY IMPORTANT THAT YOU OBSERVE THE MINIMUM CLEARANCES. DO NOT STORE FIREWOOD WITHIN THIS CLEARANCE SPACE. FAILURE TO MAINTAIN CLEARANCES TO ALL COMBUSTIBLES MAY RESULT IN A HOUSE FIRE. There are listed clearances for your fireplace insert, which were determined in a Laboratory testing and must be maintained.
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FACTORY BUILT FIREPLACES (Not Approved In Canada) In the USA, this appliance is approved for installation into a listed factory built solid fuel burning fireplace (built to UL 127 or ULC S610 standards). The fireplace fire- box must accept the insert without modification other than removing bolted or screwed together pieces such as smoke shelf / deflectors, ash lips, screen or door tracks and damper assemblies, that must be reinstalled...
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MASONRY FIREPLACES This appliance is approved for installation into a ma- sonry fireplace built to UBC 37 or ULC S628 standards. Do not remove brick or mortar form the masonry fire- place to accommodate this appliance. If the fireplace has been modified to accommodate the fireplace insert, a metal tag documenting what was modified must be attached to the fireplace (as required by Clause 5.1.11 it must be secured using screws or nails to the fire-...
INSTALLATION FIREPLACE INSTALLATION CHIMNEY TERMINATION CAP ENSURE CHIMNEY IS SOUND MASONRY FIREPLACE: USA APPROVED LINER – 6” DIA. FLEX OR RIGID 24/26 MSG BLACK OR BLUED STEEL PIPE OR 2100° HT LINER CANADA APPROVED LINER – S635 FLUE LINER FACTORY BUILT (ZC) FIREPLACE (USA ONLY) –...
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POWER CORD CHANGEOVER DANGER: Risk of electrical shock. Disconnect power before servicing appliance. Do not route power cord under or in front of appliance. To change the power cord from one side of insert to the other, perform the following steps: 1.
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10. Offsets can be handled using an offset adapter (it aligns starter pipe with flue. See Offset Adapter, page 26 for ordering information). Do not push insert in completely until surround assembly is installed. Care should be used to ensure that this adjustable connector is oriented so it does not angle downhill when positioned on the flue outlet on top of insert.
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SURROUND ASSEMBLY IMPORTANT: Do not face seal over chimney cooling air system on superior brand or any brand fireplace which is designed with the chimney cooling air system. 13. Pull the insert slightly forward to its desired position; attach the face shield using the sur- round clips and hardware as shown.
POSITIVE FLUE CONNECTION FOR MASONRY FIREPLACE (continued) A preferable installation is the positive flue connection (a positive seal between the flue extension and the chimney). This can be achieved by using a filler plate. A filler plate can be made by making a cardboard pat- tern to fit the fireplace throat.
GOLD DOOR The doorframe is plated with 24-karat industrial grade gold and requires curing to harden the gold. Once it is cured it will never tarnish. Prior to burning this appliance the door- frame should be cleaned thoroughly with a good window cleaning solution and a soft cloth.
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CARE AND OPERATION AIR DRAFT CONTROLS This appliance has two combustion air controls located under the hearth extension. The control on the left is the Start-Up Air Control. The control in the center is the Pri- mary Air Control. Start-Up Air Control To provide sufficient combustion air to achieve a clean burn as quickly as possible, the 2800HT supplements its primary air with a separate "Start-Up"...
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CARE AND OPERATION BLOWER SYSTEM The Blower System consists of a ON / OFF rocker switch, a variable speed blower speed control switch (rheostat) located on the right side panel, a thermally activated switch (fan disc) and 4 axial blowers. When starting a fire, leave the blower system off until the insert is thoroughly heated (approx.
FUEL BURN RECOMMENDED FUEL This appliance is approved for use with wood only. Use only natural dry untreated wood (see Important Warn- ings, page 2, #10). Do not burn particleboard scraps or pressed logs using bonding agents because they can produce conditions which will deteriorate metal.
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MAINTENANCE DOOR GASKET A spun fiberglass gasket (3/4" [19 mm] in diameter) pro- vides the seal around the fuel door. Should this become frayed or damaged it should be replaced. Spun fiberglass "rope" gasketing can be purchased from your dealer. It must be the same diameter as the original.
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MAINTENANCE Cleaning – If the chimney is to be cleaned without re- moving the insert from the fireplace, the baffle plate (in the firebox) must first be removed. Chimney cleaning should only be done by a qualified chimney sweep. See following –...
* SMOKES OUT FUEL DOOR WHEN OPEN 1. The primary air control is closed. 2. The chimney is too cool. Set the primary air control on HIGH setting with start-up control OPEN for a few minutes before opening the fuel door. 3.
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OVERFIRING DAMAGE If the heater or chimney connector glows, you are overfir- ing. Other symptoms may include: Cracking, warping or burning out of components, gold door may turn color, stove glass may develop a haze, which will not come off with cleaning.
SPECIFICATIONS - Model 2800HT Approx. heat capacity Maximum log length Flue size Width w / standard surround Width at fireplace opening Width at rear of firebox Depth into Fireplace Depth (overall) Height Height w / standard surround Back of Stove to Center of Flue Approx.
Part No. Door Parts G300 Door Assembly, Gold (Handle Included) 86-128 Gasket Kit, 3/4" Door Rope (Includes Adhesive) 27M81 Gasket Kit, Glass Channel 27M67 Clip Set, Glass G400-7 Glass, Large Arched 11 1/8 X 17" (Glass gasket not included) 10300 Handle Assembly 11529 Hinge, Pin 10 L 18, Original (Requires Welding)
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Part No. MS2805 Marble Set, Green (Also requires 1 each 1053 & 4 each 1051) 1053 Cerawool Pad For Marble (requires 1) 1051 Cerawool Strips, For Marble (requires 4) 775004M Installation / Operation Manual For the location of the nearest dealer for replacement parts, contact: Description Lennox Hearth Products 1110 West Taft Avenue...
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COMPONENT DIAGRAMS – Model 2800HT FIREBRICK (1 ¼” THICK) DOOR ASSEMBLY HANDLE ASSEMBLY AIR CONTROLS FIREBOX PARTS PAGE 24...
Catalog # Model Description (Model) 14M78 OA2800-66 Offset adapter, 6” to 6” diameter 14M74 ZCFK-28 Zero Clearance Fireplace Kit 14M75 MFK-28 Masonry Fireplace Kit 70K99 TSPK-B Touch-up spray paint kit, black 12 oz Spray Can OFFSET ADAPTER Installations requiring offsets can be handled using an off- set adapter (it aligns starter pipe with flue).
OWNERSHIP RECORDS Dealer’s Name: Dealer’s Address: City: Serial Number: Notes: SERVICE AND MAINTENANCE LOG Service Service Service Date Technician Description State: Date of Purchase: Page 28 Zip Code: Date Installed:...