Jacobsen LF550-H-T4F Safety, Operation And Maintenance Manual
Jacobsen LF550-H-T4F Safety, Operation And Maintenance Manual

Jacobsen LF550-H-T4F Safety, Operation And Maintenance Manual

Lightweight fairway mower with folding rops
Table of Contents

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Safety, Operation and Maintenance Manual
LF550
/ LF570
with Folding ROPS
68011 – LF550-H-T4F, Kubota V2403-CR-E4B, 5 Gang 2WD
68012 – LF550-H-T4F, Kubota V2403-CR-E4B, 5 Gang 4WD
68013 – LF570-H-T4F, Kubota V2403-CR-E4B, 5 Gang 2WD
68014 – LF570-H-T4F, Kubota V2403-CR-E4B, 5 Gang 4WD
68015 – LF550-T4F, Kubota D1803-CR-E4B, 5 Gang 2WD
68016 – LF550-T4F, Kubota D1803-CR-E4B, 5 Gang 4WD
68017 – LF570-T4F, Kubota D1803-CR-E4B, 5 Gang 2WD
68018 – LF570-T4F, Kubota D1803-CR-E4B, 5 Gang 4WD
WARNING: If incorrectly used this machine can cause severe
injury. Those who use and maintain this machine should be
trained in its proper use, warned of its dangers and should
read the entire manual before attempting to set up, operate,
adjust or service the machine.
GB
RJL 100 August 2014
United
Kingdom
Lightweight Fairway Mower
WARNING
4305438-GB-Rev A
When Performance Matters.

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  • Page 1 Lightweight Fairway Mower ™ ™ with Folding ROPS 68011 – LF550-H-T4F, Kubota V2403-CR-E4B, 5 Gang 2WD 68012 – LF550-H-T4F, Kubota V2403-CR-E4B, 5 Gang 4WD 68013 – LF570-H-T4F, Kubota V2403-CR-E4B, 5 Gang 2WD 68014 – LF570-H-T4F, Kubota V2403-CR-E4B, 5 Gang 4WD 68015 –...
  • Page 2: Table Of Contents

    9.3 Engine ................49 chemicals known to the State of © 2014 Jacobsen, A Textron Company/Textron Innovations Inc. California to cause cancer and birth “All rights reserved, including the right to reproduce this material defects or other reproductive harm.
  • Page 3: Introduction 2

    2Introduction IMPORTANT ______________________________________________________________ The Jacobsen LF550 / LF570 with a Diesel engine is a self propelled fairway mower. The hydraulic systems are for the traction drive, steering, lift - lower and the cutting unit drive. If you follow all instructions in this manual, you increase the life of your mower and keep its maximum performance.
  • Page 4: Product Identification

    2 INTRODUCTION PRODUCT IDENTIFICATION_________________________________________________ Mower Serial number plate Product number and Serial number ® 11524 WILMAR BLVD, CHARLOTTE, NC 28273 A Textron Company 1-800-848-1636 (US) PRODUCT OF U.S.A. Location of Mower Serial number plate The serial number plate (A) is found on the right side frame rail behind the rear cutting units.
  • Page 5: Guidelines For The Disposal Of Scrap Products

    Add items that can not be easily separated into different materials to the “General discarded materials” area. • Do not burn the discarded materials Change the mower records to show that the mower is not in service and is discarded. Supply this serial number to Jacobsen Warranty Department to close their records.
  • Page 6: Safety

    Manuals in additional languages may be available on the Jacobsen or RansomesJacobsen website. Read all of the instructions for this mower carefully. Know the controls and the correct operation of the equipment.
  • Page 7 SAFETY 3 3.1.3 OPERATION Never operate the engine without enough ventilation or in an enclosed area. The carbon monoxide in the exhaust fumes can increase to dangerous levels. Never carry passengers. Keep other persons or animals away from the mower. Disengage all drives and engage the parking brake before you start the engine.
  • Page 8: Maintenance And Storage

    ROPS. Do not remove the ROPS from the mower. Jacobsen must approve any changes to the ROPS. 3.1.5 SAFE HANDLING OF FUELS The fuel and the fuel vapors are flammable. Use caution when you add the fuel to the mower. The fuel vapors can cause an explosion.
  • Page 9 Replace worn or damaged parts for safety. Replace damaged or worn decals. Only use parts, accessories and attachments approved by Jacobsen. To decrease the fire hazard, remove materials that burn from the engine, muffler, battery tray and fuel tank area.
  • Page 10: Important Safety Notes

    3. Keep persons and animals away from the area of operation. 4. Never carry passengers. 5. Never operate the equipment without a correctly fastened grass deflector in position. If additional information or service is needed, contact your Authorized Jacobsen Dealer. Your Dealer knows the current methods to service this equipment.
  • Page 11: Specifications 4

    SPECIFICATIONS 4 4Specifications ENGINE SPECIFICATIONS __________________________________________________ LF550 / LF570 LF550-H / LF570-H Make Kubota Kubota Model D1803-DICR-E4B V2403-DICR-E4B Type Four cycle, liquid cooled, Diesel Four cycle, liquid cooled, Diesel Number of Cylinders Bore and Stroke 3.43 in. (8.7 cm) x 4.03 in. (10.24 cm) 3.43 in.
  • Page 12: Dimensions And Weights

    4 SPECIFICATIONS DIMENSIONS AND WEIGHTS ________________________________________________ LF550 / LF570 A - Width of Cut 100 inch (254.0 cm) B - Maximum Width 115 inch (292.1 cm) C - Transport Width 87 inch (220.9 cm) D - Height ROPS frame in the vertical position 88 inch (223.5 cm) E - Height ROPS frame folded 61 inch (155.2 cm)
  • Page 13 SPECIFICATIONS 4...
  • Page 14: Mower Specification

    4 SPECIFICATIONS MOWER SPECIFICATION ___________________________________________________ Battery: 12V, 600 CCA, Group BCI 24 Service Brake: Dynamic braking through the traction circuit Parking Brake: Integrated in wheel motor, hydraulic release Fuel Tank: 17 U.S. Gallons (65 l) Hydraulic Tank: 14 U.S. Gallons (53 l) Hydraulic Fluid: GreensCare 68 Return Filter:...
  • Page 15: Vibration Level

    SPECIFICATIONS 4 VIBRATION LEVEL_________________________________________________________ The mower was tested for hand and arm vibration levels. The operator was in the normal position to drive the vehicle, with two hands on the steering mechanism. The engine was in operation and the cutting device was in rotation, while the mower was not moving.
  • Page 16: Slopes

    4 SPECIFICATIONS SLOPES _________________________________________________________________ DO NOT USE ON SLOPES GREATER THAN 18.4°. The 18.4° slope was calculated with static stability measurements according to the requirements of BS EN ISO 5395-3. CUTTING UNIT SPECIFICATION _____________________________________________ LF550 / LF570 Blade Length 22 in. (55.9 cm) Number of cutting units LF550 Height of cut 3/8 to 3/4 in.
  • Page 17: Accessories

    SPECIFICATIONS 4 ACCESSORIES____________________________________________________________ 4.9.1 LF550 CUTTING UNITS _____________________________________________________ LF550 Left Hand 7 Blade Reel 62839 (3 Required) LF550 Right Hand 7 Blade Reel 62840 (2 Required) LF550 Left Hand Vertical Mower 67894 (3 Required) LF550 Right Hand Vertical Mower 67895 (2 Required) 4.9.2 LF570 CUTTING UNITS _____________________________________________________ LF570 11 Blade Reel 67986 (5 Required) LF570 9 Blade Reel 67987 (5 Required)
  • Page 18: Support Literature

    4.9.11 LED LIGHT KIT ___________________________________________________________ LED Light Kit (One Light) 4238642 4.10 SUPPORT LITERATURE ____________________________________________________ Contact your Jacobsen Dealer for a complete listing of literature available for your mower. Safety, Operation, & Maintenance Manual: 4305438 Mower Parts Manual: 4305437 Engine Parts Manual: 4299117...
  • Page 19: Declaration Of Conformity

    Uzņēmuma nosaukums un pilna ražotāja adrese ▪ Verslo pavadinimas ir pilnas gamintojo adresas ▪ Isem kummerċjali u indirizz sħiħ tal-fabbrikant ▪ Jacobsen, A Textron Company Nazwa firmy i pełny adres producenta ▪ Nome da empresa e endereço completo do fabricante ▪...
  • Page 20 Ort und Datum der Erklärung ▪ Τόπος και ημερομηνία δήλωσης ▪ A nyilatkozat kelte (hely és idő) ▪ Luogo e data della dichiarazione ▪ Jacobsen, A Textron Company Deklarācijas vieta un datums ▪ Deklaracijos vieta ir data ▪ Il-post u d-data tad-dikjarazzjoni ▪ Miejsce i data wystawienia deklaracji ▪...
  • Page 21 Director of Engineering Assinatura da pessoa com poderes para emitir a declaração em nome do fabricante, que possui a documentação Jacobsen, A Textron Company técnica, que está autorizada a compilar o processo técnico e que está estabelecida na Comunidade. 11524 Wilmar Blvd, Semnătura persoanei împuternicite să...
  • Page 22: Decals

    5 DECALS 5Decals SAFETY DECALS _________________________________________________________ Understand the purpose of these decals. The decals are important to the safe operation of the mower. REPLACE THE DAMAGED DECALS IMMEDIATELY. DANGER To prevent injury while you do work on the battery: Connect the negative (BLACK) wire after the positive (RED) wire.
  • Page 23 DECALS 5 Read the Manual.WARNING Always use the seat belt with the ROPS frame in the vertical and locked position. 5002952 4181865 REV B WARNING • Read the manual. Do not allow persons without training to use the mower. • Keep the shields in position and hardware fastened.
  • Page 24 5 DECALS NOTICE DO NOT USE START ASSIST FLUIDS Start assist fluids in the air intake system can be explosive or cause an engine condition that is not controlled and can cause engine damage. 4181861 WARNING To prevent injury when you fold the ROPS, use caution to prevent your fingers broken or pinched between moving and rigid parts of the ROPS.
  • Page 25: Instruction Decals

    DECALS 5 INSTRUCTION DECALS ____________________________________________________ Traction pedal operation 3008521 Backlap Decal Rotate knob to set backlap speed. 3008683 Tow valve operation 3008682...
  • Page 26: Controls

    6 CONTROLS 6Controls OPERATOR COMPARTMENT________________________________________________...
  • Page 27: Armrest

    CONTROLS 6 ARMREST ________________________________________________________________ 6.2.3 6.2.8 6.2.4 6.2.2 6.2.1 6.2.7 6.2.5 6.2.6 6.2.9...
  • Page 28: Ignition Switch

    6 CONTROLS 6.2.1 IGNITION SWITCH _________________________________________________________ The ignition switch has three positions, OFF, RUN and START. In the RUN position, the controller program is active and input and output circuits are monitored. START 6.2.2 PARKING BRAKE SWITCH__________________________________________________ To engage the parking brake, press the front of the switch. Parking brake light on LDU (See 6.2.9) will turn on.
  • Page 29: Pto Switch

    CONTROLS 6 6.2.4 PTO SWITCH _____________________________________________________________ The PTO switch is a 2-position knob type switch to engage and to disengage the cutting units. The PTO switch must be in the OFF (down) position to start the engine. Pull on the red knob to move the switch to the ON position. When the PTO switch is in the ON position, the cutting units are engaged and the joystick is set to automatic mode.
  • Page 30 6 CONTROLS 6.2.7 JOYSTICK _______________________________________________________________ The joystick controls the cutting units lift and lower. The joystick operates in automatic or manual mode. Push the joystick to lower the cutting units or pull the joystick to lift the cutting units. Manual Mode - Set the PTO switch in the OFF (down) position to set the joystick in manual mode.
  • Page 31: Ldu

    The LCD Display Unit (LDU) shows the current values for the operation of the mower, has indicator lights and sounds audible warnings. The LDU operates in one of two modes, Operator Mode (Normal Operation) and JACOBSEN Maintenance Mode. The use of Maintenance Mode LDU-A MCU-A needs a four digit pin number.
  • Page 32 6 CONTROLS The red hydraulic-level light indicates a low-fluid level in the hydraulic tank. Immediately stop the engine. Visually inspect the mower for indications of leaks around connections, hoses and hydraulic components. Return the mower to the service area for maintenance. WARNING The hydraulic fluid is under pressure.
  • Page 33: Fault Screens

    CONTROLS 6 6.3.2 ALARM SCREENS _________________________________________________________ There are six alarm screen displays to tell the operator or technician of a problem that must be corrected. When the engine oil pressure is less than 7 psi (0.48 BAR), the Low Oil Pressure screen is LOW OIL shown on the LDU.
  • Page 34 To enter Maintenance Mode, press the LDU button until the ENTER PIN screen is shown on the LDU. Use the joystick to change the numbers and the LDU button to move to the next number. When the correct pin is entered, Maintenance Mode is active. See Section 9.2 for Maintenance Mode. JACOBSEN LDU-A MCU-A...
  • Page 35: Traction Pedal

    CONTROLS 6 TRACTION PEDAL _________________________________________________________ The traction pedal controls the movement of the mower. Press the front of the pedal to move in the forward direction. Press the rear part of the pedal to move in the reverse direction. When traction Forward pedal is not pressed, the pedal will return to the NEUTRAL position.
  • Page 36: Backlap Switch

    6 CONTROLS BACKLAP SWITCH ________________________________________________________ The backlap switch is found on the fan shroud and is used to switch the reels to backlap mode. For normal operation, the backlap switch must be in the OFF position. To backlap, press the top of the switch to the ON position. When you backlap, the parking brake switch must be in the ON position and the traction pedal in the Neutral position.
  • Page 37: Operation 7

    OPERATION 7 7Operation DAILY INSPECTION ________________________________________________________ CAUTION The inspection must be done each day when the engine is turned off and all fluids are cold. Lower the cutting units to the ground, engage the parking brake, stop the engine and remove the ignition key. Do a visual inspection of the mower.
  • Page 38: Interlock System

    7 OPERATION INTERLOCK SYSTEM ______________________________________________________ The Interlock System prevents the engine to start unless the parking brake switch is in the ON position, the traction pedal is in the NEUTRAL position and the PTO switch is in the OFF (Down) position. The system stops the engine if the operator leaves the seat with the PTO switch in the ON position, traction pedal out of the NEUTRAL position or the parking brake switch in the OFF position.
  • Page 39: Operating Procedure

    OPERATION 7 OPERATING PROCEDURE __________________________________________________ WARNING This mower has a folding Roll Over Protection Structure (ROPS). Always wear the seat belt with the ROPS frame in the vertical and locked position. Never wear the seat belt with the ROPS in the folded position. If the mower is over turning and the ROPS is in the vertical and locked position, hold the steering wheel.
  • Page 40: Starting The Engine

    7 OPERATION STARTING THE ENGINE ____________________________________________________ Start the engine with the operator in the seat, the PTO switch in the OFF position and the parking brake switch in the ON position. Remove your foot from the traction pedal. Always wear the seat belt with the ROPS frame in the vertical and locked position.
  • Page 41: Driving

    OPERATION 7 DRIVING _________________________________________________________________ Read and follow all safety instructions contained in this manual when you drive the mower. When you operate in the reverse direction, look behind you to make sure you have a clear path. IMPORTANT: Equipment must meet the current regulations to be driven on the public roads. Push the PTO switch to the OFF position and lift the cutting units to the transport position.
  • Page 42: Mowing On Slopes

    7 OPERATION MOWING ON SLOPES______________________________________________________ The mower is made to have good traction and to have good balance. Operate the mower with caution when you drive on a gradient. If you drive on wet grass, the traction and steering control of the mower is decreased. WARNING When you operate on the slopes, lock the ROPS frame in 18.4°...
  • Page 43 OPERATION 7 How to calculate a slope: Tools Required: Level (A), either 1 yard, or 1 meter long. Tape measure (B). Use the level (A) and position it horizontally to measure the distance (C) with tape measure (B). Use the chart to calculate the slope angle or the percentage grade of the slope (D).
  • Page 44: Towing The Mower

    NOTICE When you tow the mower, do not drive more than 2 mph (3.2 km/hr). Jacobsen recommends that you do not tow Release the mower for long distances. Position...
  • Page 45: Maintenance And Lubrication Charts 8

    MAINTENANCE AND LUBRICATION CHARTS 8 8Maintenance and Lubrication Charts MAINTENANCE CHART Mower Service Interval Chart Interval Item Section First 50 Hours • Replace engine oil See Section 9.4 • Replace engine oil filter See Section 9.4 • Replace hydraulic oil filter See Section 9.14 •...
  • Page 46: Lubrication Chart

    8 MAINTENANCE AND LUBRICATION CHARTS LUBRICATION CHART _____________________________________________________ FLUID REQUIREMENTS ____________________________________________________ Fluid Requirements Quantity Type Engine Oil with Filter V2403 7.5 Quart (7.1 liter) 10W-30 API Classification CJ-4 Engine Oil with Filter D1803 5.5 Quart (5.2 liter) 10W-30 API Classification CJ-4 Hydraulic Oil with Filter 14 U.S.
  • Page 47: Maintenance 9

    Neutral position to enter Maintenance Maintenance Mode. Mode Active NOTE: The Maintenance Mode PIN can be changed to a different number. Contact your Jacobsen Dealer or Jacobsen Technical Support at (1-800-848-1636 Option 2) for instructions.
  • Page 48 9 MAINTENANCE 9.2.1 CALIBRATE PEDAL _______________________________________________________ To calibrate the traction pedal, press forward or backward on the joystick until the CALIBRATE PEDAL? screen is on the LDU. With traction pedal in the CALIBRATE PEDAL? Neutral position, press the LDU button to enter the set mode. Press LDU Button NOTICE...
  • Page 49: Cruise Control

    MAINTENANCE 9 9.2.4 CRUISE CONTROL ________________________________________________________ To enable or disable the cruise control function, press forward or backward on the joystick until CRUISE one of the Cruise Control screens is shown on the LDU. Press the LDU button to toggle ENABLED between CRUISE ENABLED and CRUISE DISABLED screens.
  • Page 50: Engine

    • Refer to the Engine manual for specified maintenance intervals. If the injection pump, injectors or the fuel system need service, contact your Jacobsen Dealer. NOTICE The mower operates and cuts correctly at the preset governor setting. Do not change the engine governor setting...
  • Page 51: Engine Oil

    MAINTENANCE 9 ENGINE OIL ______________________________________________________________ Check engine oil level Check the engine oil level before you start the engine or at least five minutes after you stop the engine. Park the mower on a level surface. Remove the dipstick, clean the dipstick with a cloth and replace in position.
  • Page 52: Engine Air Filter

    9 MAINTENANCE ENGINE AIR FILTER _______________________________________________________ Check the service indicator each day. If the red band become visible in the window, replace the filter elements. Dust Valve Do not remove the elements to inspect or clean. Removal of Filter Housing the filter that is not necessary increases the risk of dust and other particles to enter the engine.
  • Page 53: Fuel System

    MAINTENANCE 9 FUEL SYSTEM ____________________________________________________________ Water Separator Hand Pump Vent If the water is not removed from the fuel, damage to the fuel-injection system can occur. When the WATER IN FUEL screen is shown on the LDU or every 100 hours, drain the water from the water separator.
  • Page 54: Battery

    9 MAINTENANCE BATTERY ________________________________________________________________ Before you service the battery, make sure the ignition switch is in the OFF position and the key is removed. CAUTION When you service the battery, always use the tools with insulation, wear protective glasses and protective clothing. Discard used batteries as shown in your local regulations.
  • Page 55: Charge The Battery

    MAINTENANCE 9 CHARGE THE BATTERY __________________________________________________________ WARNING Charge the battery in an area with good airflow. The battery can release hydrogen gas that is explosive. To prevent an explosion, keep any device that can cause sparks or flames away from the battery. When the battery charger is turned on, to prevent injury, stay away from the battery.
  • Page 56: Diesel Particulate Filter

    9 MAINTENANCE 9.11 DIESEL PARTICULATE FILTER ______________________________________________ During the operation of the mower, the level of particle material will increase in the Diesel Particulate Filter (DPF) system. The periodic Regen of the DPF system is needed to remove particle material. During an Active or Parked Regen, the engine will use more fuel.
  • Page 57 MAINTENANCE 9 Parked Regen State - When a Parked Regen is needed, JACOBSEN the Regen Request light will flash and the Tier 4 Service LDU-A MCU-A Message screen is shown on the LDU. Park the mower on concrete or gravel to prevent damage to the turf.
  • Page 58 9 MAINTENANCE A Regen cycle that is not completed will move the engine through six different levels of control. Level 0 - Normal operation of mower with Passive Regen. When particles reach the Active Regen level, the engine controller will change to Level 1. When the engine controller is at Level 0, the Active and Parked Regen is disabled. Level 1 - Engine will enter Active Regen state unless the REGEN INHIBITED screen is shown on the LDU.
  • Page 59: Hydraulic Hoses

    MAINTENANCE 9 9.12 HYDRAULIC HOSES ______________________________________________________________ WARNING To prevent injury from the hot, high pressure oil, never use your hands to check for oil leaks. Use the paper or cardboard to find leaks. The hydraulic fluid pressure can have enough force to enter your skin. If hydraulic fluid has entered your skin, a doctor must remove the hydraulic fluid surgically within a few hours or gangrene can occur.
  • Page 60: Hydraulic Fluid

    9 MAINTENANCE 9.13 HYDRAULIC FLUID ________________________________________________________ Drain and replace the hydraulic oil if one of the following occur. • Component failure • Water or foam is in the hydraulic fluid • The hydraulic fluid has a rancid odor (indication of high heat) •...
  • Page 61: Wheel Mounting Procedure

    Check and tighten the engine fan belt every 100 hours and replace the belt every 500 hours. Replace the clamps and hoses every two years. Have your Jacobsen Dealer check the cooling system if you need to add coolant more than one time a month or you add more than a quart of coolant at a time.
  • Page 62: Folding Rops

    9 MAINTENANCE 9.18 FOLDING ROPS ___________________________________________________________ A folding Roll Over Protective Structure (ROPS) is included with this mower. Inspect the ROPS periodically for loose hardware or damage. CAUTION Keep the ROPS hardware correctly fastened. Do not do welding operations, drill, change or bend the ROPS. Replace damaged ROPS.
  • Page 63: To Backlap The Reels

    MAINTENANCE 9 9.19 TO BACKLAP THE REELS __________________________________________________ WARNING To prevent injury, keep hands, feet and clothing away from rotating reels. Never operate the engine without enough ventilation or in an enclosed area. The carbon monoxide in the exhaust fumes can increase to dangerous levels. Check the reel and the bedknife to determine if backlapping or grinding will restore the cutting edge.
  • Page 64: Electrical System

    • Check the interlock system, fuses and circuit breakers at normal intervals. If the interlock system does not operate correctly and you can not correct the problem, contact an authorized Jacobsen Dealer. • Keep the wiring harness away from hot surfaces and moving parts.
  • Page 65: Care And Cleaning

    Clean all plastic or rubber parts with a weak soap solution or use commercially available rubber cleaners. To keep the original high polish of the fiberglass parts, wax with a good grade of one-step cleaner wax. Repair damaged metal surfaces and use Jacobsen touch-up paint. Apply wax to the equipment for maximum paint protection.
  • Page 66: Mower Storage

    9 MAINTENANCE 9.22 MOWER STORAGE ________________________________________________________ General • Clean the mower and lubricate. Repair and paint damaged or open metal. • Inspect the mower, tighten all hardware, replace worn or damaged components. • Drain and fill the radiator. • Clean the tires and keep the mower so that the load is not on the tires. If the mower is not on the jack stands, check tires at normal intervals and add air when needed.
  • Page 67: Adjustments 10

    Always use the jack stands. A qualified technician must always do adjustments and maintenance. If the correct adjustments can not be made, contact your Jacobsen Dealer. Inspect the equipment according to the maintenance schedule and keep complete records. Keep the equipment clean.
  • Page 68: Steering Adjustment

    10 ADJUSTMENTS 10.3 STEERING ADJUSTMENT __________________________________________________ Steering Toe-In Adjustment Turn the rear wheels to the straight position. Tie Rod Loosen the jam nuts on both ends of the tie rod. Rotate the tie rod to get the correct toe-in. the Toe- in must not be more than +1/16 inch (+ 0.15 cm).
  • Page 69: Armrest Height Adjustment

    ADJUSTMENTS 10 10.5 ARMREST HEIGHT ADJUSTMENT ____________________________________________ The armrest has four available height settings for the operator. To adjust armrest height: Stop the engine and remove the key. Remove the armrest hardware from the bracket on Armrest the right side of the seat. Hardware Lift or lower the armrest as needed until another set of holes in the armrest bracket align with the seat...
  • Page 70: Bedknife-To-Reel

    10 ADJUSTMENTS 10.7 BEDKNIFE-TO-REEL _______________________________________________________ Check the reel bearings for end play or radial play. Inspect the reel blades and the bedknife to make sure of good sharp edges without bends or surface 1/16 in. damage. Bedknife (0.15 cm) The leading edge of the reel blades must be sharp, without rough edges and show no indications of become blunt.
  • Page 71: Cutting Height

    ADJUSTMENTS 10 10.9 CUTTING HEIGHT _________________________________________________________ Note: Always make the reel-to-bedknife adjustment before you adjust the height of cut. See Sections 10.7 and 10.8. Lift the cutting units to the transport position. Set the parking brake switch in the ON position, stop the engine and remove the key from the ignition switch.
  • Page 72: Flash Attach

    10 ADJUSTMENTS 10.11 FLASH ATTACH ™ _________________________________________________________ Installing Cutting units Put each cutting unit in front of the lift arm. Lift the lift arm and put the cutting unit so that the yoke is aligned to the swivel housing. Carefully lower the lift arm on the yoke.
  • Page 73: Bedknife Adjuster Spring

    ADJUSTMENTS 10 10.12 BEDKNIFE ADJUSTER SPRING ______________________________________________ For correct operation, the bedknife adjuster spring must be compressed to 1-7/16 to 1-1/2 in. (3.65 to 3.8 cm). To adjust the spring compression, loosen or tighten the locknut to get 1-7/16 to 1-1/2 in. a distance of 1-7/16 to 1-1/2 in.
  • Page 74: Torque Specification

    Jacobsen uses Grade 5 (Inch) and Grade 8.8 (Metric) Plated bolts, unless a note is given. Always check the marks on the head of the bolts for the bolt grade. For tightening plated bolts, use the value given for lubricated.
  • Page 75: Problem Solving 11

    PROBLEM SOLVING 11 11Problem Solving 11.1 GENERAL ________________________________________________________________ The problem solution chart lists basic problems that can occur during start and operation of the mower. For complete information about the hydraulic and electrical systems, contact your Jacobsen Dealer. Problem Possible Cause Action...
  • Page 76: Controller

    11 PROBLEM SOLVING 11.2 CONTROLLER ____________________________________________________________ The Mower Controller is a solid state device that monitors and controls the electrical functions of the mower. The controller receives the input signals from switches and sensors in the mower. The controller sends the output signals to operate relays, solenoids and warning lights.
  • Page 77: Quality Of Cut 12

    QUALITY OF CUT 12 12Quality of Cut 12.1 QUALITY OF CUT PROBLEM SOLVING________________________________________ Make a “test cut” to check the performance of the mower before you start the repairs. This area must have turf conditions that are known and do not change across the area. This type of area allows an accurate inspection of the perfomance of the mower to be made.
  • Page 78: Marcelling

    12 QUALITY OF CUT 12.3 MARCELLING ____________________________________________________________ Marcelling is a repeated pattern of different cutting heights, that causes an appearance that is like a wave. In most cases, the wave tip-to-tip distance is 2 in. (5 cm) or less. NOTE: Arrow indicates direction of travel. Probable Cause Remedy The cut (ground) speed is higher than normal.
  • Page 79: Step Cutting

    QUALITY OF CUT 12 12.4 STEP CUTTING____________________________________________________________ Step cutting occurs when grass is cut higher on one side of a cutting unit than the other side. Step cutting can occur when one cutting unit is higher than another cutting unit. The wear of mechanical parts or an incorrect roller adjustment can cause step cutting.
  • Page 80: Scalping

    12 QUALITY OF CUT 12.5 SCALPING _______________________________________________________________ Scalping is a condition in which areas of grass are cut shorter than the adjacent areas. The area can be light green or brown. A low HOC setting or turf that is not level can cause scalping.
  • Page 81: Stragglers

    QUALITY OF CUT 12 12.6 STRAGGLERS ____________________________________________________________ Stragglers are separated blades of grass that are not cut, or are cut incorrectly. NOTE: Arrow indicates direction of travel. Probable Cause Remedy Edge of the cutting blade(s) are not sharp. Sharpen the blade(s). The bedknife is not adjusted correctly.
  • Page 82: Streaks

    12 QUALITY OF CUT 12.7 STREAKS ________________________________________________________________ A streak is a line of grass that is not cut. The cause of a streak can be a damaged blade. NOTE: Arrow indicates direction of travel. Probable Cause Remedy The bedknife is damaged. Replace the bedknife.
  • Page 83: Windrowing

    QUALITY OF CUT 12 12.8 WINDROWING ____________________________________________________________ Windrowing is the deposit of clippings increased at one end of cutting unit(s) or between cutting units. Windrowing can make a line in the direction of travel. NOTE: Arrow indicates direction of travel. Probable Cause Remedy The grass is higher than the level at which the mower...
  • Page 84: Rifling Or Tramlining

    12 QUALITY OF CUT 12.9 RIFLING OR TRAMLINING __________________________________________________ Rifling or tramlining is a pattern of different cutting heights that gives the grass an appearance like a wave. This appearance is normally because of heavy contact points across a reel and bedknife. NOTE: Arrow indicates direction of travel.
  • Page 85: Mismatched Cutting Units

    QUALITY OF CUT 12 12.10 MISMATCHED CUTTING UNITS ______________________________________________ Mismatched cutting units is a pattern of different cutting heights, that gives the grass a stepped cut appearance. This appearance is normally because of a mismatched HOC (height-of-cut) adjustment from one cutting unit to another unit.
  • Page 86 13 NOTES 13Notes...
  • Page 87 NOTES 13...
  • Page 88 Europe & Rest of The World Except North & South America Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, IP3 9TT English Company Registration No. 1070731 www.ransomesjacobsen.com North & South America Jacobsen, A Textron Company 11108 Quality Drive, Charlotte, NC 28273, USA www.Jacobsen.com When Performance Matters. ™...

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