Periodic Checks And Adjustments; Introduction; Periodic Maintenance/Lubrication Intervals - Yamaha 2002 YFS200 Supplementary Service Manual

PERIODIC MAINTENANCE/LUBRICATION INTERVALS

EB300000

PERIODIC CHECKS AND ADJUSTMENTS

INTRODUCTION

This chapter includes all information necessary to perform recommended inspections and adjust-
ments. These preventive maintenance procedures, if followed, will ensure more reliable vehicle
operation and a longer service life. The need for costly overhaul work will be greatly reduced. This
information applies to vehicles already in service as well as to new vehicles that are being prepared
for sale. All service technicians should be familiar with this entire chapter.
EB301000
PERIODIC MAINTENANCE/LUBRICATION INTERVALS
Item
Transmission
Spark plug
Air filter
* Carburetor
* Crankcase breather system
* Exhaust system
* Fuel line
Throttle operation
Front brake operation
* Front brake shoes
* Rear brake pads
* Clutch
Drive chain
* Drive chain guard and
rollers
* Steering system
* Front and rear suspension
Tire, wheels
Throttle, control cable
Outside nuts and bolts
Frame
Lighting equipment
* It is recommended that these items be serviced by a Yamaha dealer.
** Lithium-soap-based grease
Routine
• Replace oil.
• Check condition.
• Adjust gap and clean.
• Replace if necessary.
• Clean.
• Replace if necessary.
• Check idle speed / starter operation.
• Adjust if necessary.
• Check breather hose for cracks or damage.
• Replace if necessary.
• Check for leakage.
• Retighten if necessary.
• Replace gasket if necessary.
• Check fuel hose for cracks or damage.
• Replace if necessary.
• Inspect and adjust free play if necessary.
• Inspect and adjust free play if necessary.
• Check wear limit.
• Replace if necessary.
• Check pad wear.
• Replace if necessary.
• Inspect free play and operation.
• Replace if necessary.
• Lubricate, check free play and alignment.
• Replace if necessary.
• Check wear and replace if necessary.
• Inspect free play, clean and lubricate.**
• Inspect and lubricate.**
• Inspect air pressure, wheel runout, and tire wear.
• *Inspect bearings.
• *Replace bearings if necessary.
• Check routing and connection.
• *Lubricate.
• Retighten.
• Clean and inspect.
• Inspect.
INTRODUCTION/
1
month
– 11 –
CHK
ADJ
Initial
3 6 6
months months months
Every 20 ~ 40 hours.
(More often in wet or dusty areas)
Every
1
year