Empire DVC-35 Installation Instructions And Owner's Manual

Fan type direct vent wall furnace
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Installer: Leave this manual with the appli-
ance.
Consumer: Retain this manual for future refer-
ence.
This appliance may be installed in an aftermarket,
permanently located manufactured home (USA only)
or mobile home, where not prohibited by state or lo-
cal codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified
kit is used.
WARNING: If not installed, operated and main-
tained in accordance with the manufacturer's in-
structions, this product could expose you to substanc-
es in fuel or from fuel combustion which can cause
death or serious illness.

INSTALLATION INSTRUCTIONS

OWNER'S MANUAL
WARNING: If the information in these instruc-
tions are not followed exactly, a fire or explosion
may result causing property damage, personal
injury or loss of life.
— Do not store or use gasoline or other flamma-
ble vapors and liquids in the vicinity of this or
any other appliance.
— WHAT TO DO IF YOU SMELL GAS
— Installation and service must be performed by
a qualified installer, service agency or the gas
supplier.
AND
FAN TYPE

DIRECT VENT

WALL FURNACE
MODEL
DVC-35
Do not try to light any appliance.
Do not touch any electrical switch; do not
use any phone in your building.
Immediately call your gas supplier from a
neighbor's phone. Follow the gas suppli-
er's instructions.
If you cannot reach your gas supplier, call
the fire department.
Page 1

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Summary of Contents for Empire DVC-35

  • Page 1: Installation Instructions

    OWNER’S MANUAL FAN TYPE DIRECT VENT WALL FURNACE MODEL DVC-35 WARNING: If the information in these instruc- tions are not followed exactly, a fire or explosion Installer: Leave this manual with the appli- may result causing property damage, personal ance.
  • Page 2: Table Of Contents

    TABLE OF CONTENTS SECTION PAGE Important Safety Information ....................3 Safety Information for Users of LP Gas .................4 Requirements for Massachusetts ....................5 Introduction ..........................6 Specifications .........................6 Gas Supply ......................... 7-8 Clearances ..........................8 Installation Instructions ....................9-11 DVC-35SPP Standing Pilot Lighting Instructions ...............12 DVC-35IP Intermittent Pilot Lighting Instructions ..............13 Pilot Flame Characteristics ....................14 Main Burner Flame Characteristics ..................15...
  • Page 3: Important Safety Information

    IMPORTANT SAFETY INFORMATION THIS IS A HEATING APPLIANCE DO NOT OPERATE THIS APPLIANCE WITHOUT FRONT PANEL INSTALLED. • Due to high temperatures, the appliance should be located • DO NOT put anything around the furnace that will ob- out of traffic and away from furniture and draperies. struct the flow of combustion and ventilation air.
  • Page 4: Safety Information For Users Of Lp Gas

    SAFETY INFORMATION FOR USERS OF LP-GAS Propane (LP-Gas) is a flammable gas which can cause fires by point with the members of your household. Someday, and explosions. In its natural state, propane is odorless and when there may not be a minute to lose, everyone’s safety colorless.
  • Page 5: Requirements For Massachusetts

    REQUIREMENTS FOR MASSACHUSETTS For all side wall horizontally vented gas fueled equipment 3. SIGNAGE. A metal or plastic identification plate shall be installed in every dwelling, building or structure used in permanently mounted to the exterior of the building at a whole or in part for residential purposes, including those minimum height of eight (8) feet above grade directly in owned or operated by the Commonwealth and where the...
  • Page 6: Introduction

    INTRODUCTION Introduction Installation in Residential Garages Always consult your local Building Department regarding regulations, Gas utilization equipment in residential garages shall be installed so codes or ordinances which apply to the installation of a direct vent wall that all burners and burner ignition devices are located not less than 18” furnace.
  • Page 7: Gas Supply

    GAS SUPPLY Locating Gas Supply A manual main gas cock should be located in the vicinity of the The gas line can enter the unit either through the floor or outside unit. Where none exists, or where its size or location is not ad- wall.
  • Page 8: Clearances

    flue kit. The use of tubes not supplied by the manu- facturer results in unsatisfactory performance. 3. The DVC-35 can be attached to the wall or recessed into the wall up to 9 1/2” (241mm) in depth but the minimum 3/4”...
  • Page 9: Installation Instructions

    To install SOK-1, please use step 1 through 5 in the SOR-1 in- UNIT CANNOT BE RECESSED WHEN SIDE REGISTERS ARE structions for DVC-35 furnaces. Then, use the following Steps to USED. complete the installation of the SOK-1. 1. Using the inner and outer boots as hole templates, mark and drill (4) 1/8”...
  • Page 10 Locating Electric Supply diameter air inlet tube from collar of air drop assembly. A 7/8” (22mm) diameter knockout is provided at the bottom of 2. Attach 4” (102mm) diameter flue outlet tube onto flue outlet the left and right side panels. A three-prong (grounding) plug as- collar on combustion chamber.
  • Page 11 The wall depth plus the additional depth of the 2” x 4” (51mm x 102mm) framing should not exceed a total depth of 10” (254mm) for DVC-35 (See Figure 9). If it does, you will need to use the DV-1190 Extended Flue Kit.
  • Page 12: Dvc-35Spp Standing Pilot Lighting Instructions

    DVC-35 SPP STANDING PILOT LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted by •If you cannot reach your gas supplier, call the fire...
  • Page 13: Dvc-35Ip Intermittent Pilot Lighting Instructions

    DVC-35IP INTERMITTENT PILOT LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. T h i s a p p l i a n c e i s e q u i p p e d w i t h a n i g n i- •...
  • Page 14: Pilot Flame Characteristics

    PILOT FLAME CHARACTERISTICS The correct pilot flame (Figure 11) will be blue, extending past THERMOCOUPLE the thermocouple. The flame will surround the thermocouple just below the tip. Natural gas pilots require adjusting when the inlet gas pressure is above 5” w.c. (1.245kPa). Remove the pilot cover screw on the BURNER control valve (Figure 3), and turn the adjustment screw clockwise to reduce flame.
  • Page 15: Main Burner Flame Characteristics

    MAIN BURNER FLAME CHARACTERISTICS The correct flame will be a short, blue inner flame with a much larger, light blue, outer flame. The burner does not have a primary air adjustment. The flame will be correct if the factory-set pressure and orifice opening are used.
  • Page 16 PRESSURE REGULATOR ADJUSTMENT-UNDER CAP SCREW OUTLET PRESSURE TAP INLET PRESSURE TAP PILOT ADJUSTMENT- UNDER CAP SCREW GAS FLOW PILOT OUTLET IGNITOR-PILOT ASSY. WIRING TO 24 V. THERMOSAT TO 24 V. COMMON ON TRANSFORMER TO 24 V. “HOT” ON TRANSFORMER IP-MODEL GAS VALVE AND WIRING L1 “HOT”...
  • Page 17: Service And Maintenance Suggestions

    4. Type of gas being used and that shown on the rating label. 1. Check air inlet tube for a good tight fit at both ends (6” diameter The Service Department at Empire Comfort Systems, Inc. may be tube). contacted to assist in servicing furnace.
  • Page 18: Dvc-35Ip Intermittent Pilot Sequence Of Operation

    DVC-35IP INTERMITTENT PILOT SEQUENCE OF OPERATION Apply 24 VAC START To Appliance Thermostat Calls for Heat 5 Minute Retry Delay Pilot Valve Ignition OFF  Flame Signal Wait for Flame Signal to  Detected Disappear System Check Internal Check Trial for Pilot Valve Opens ...
  • Page 19: Dvc-35Ip Intermittent Pilot System Troubleshooting Sequence

    DVC-35IP INTERMITTENT PILOT SYSTEM TROUBLESHOOTING SEQUENCE START IP SYSTEM TROUBLESHOOTING SEQUENCE Turn OFF Gas Supply Disconnect System Control SmartValve System Troubleshooting Sequence End View INSET A 24 Volt Harness of Control Note: Before Troubleshooting, Become Familiar Thermostat Harness Set Thermostat to Call for with the Sequence of Operation Connector Heat...
  • Page 20: How To Order Repair Parts

    Do not order bolts, screws, washers or nuts. They are standard hardware items and can be purchased at any local hardware store. Ship- ments contingent upon strikes, fires and all causes beyond our control. Empire Comfort Systems, Inc. Nine Eighteen Freeburg Ave. Belleville, IL 62222-0529 PARTS LIST PLEASE NOTE: When ordering parts, it is very important that part number and description of part coincide.
  • Page 21: Parts View

    PARTS VIEW 12430-11-1008 Page 21...
  • Page 22: Service Notes

    Empire Comfort Systems Inc. EMPIRE EMPIRE 918 Freeburg Ave. Belleville, IL 62220 If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer. Comfort Systems www.empirecomfort.com...

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