Dragon Wholesaling 3615 HO GSR2 Installation Manual

Dragon 3615 ho gsr2 gas fireplace
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WARNING:
If the information in these instructions is not followed exactly, a fire or explosion may
result causing property damage, personal injury or loss of life.
DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE.
DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE.
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
DO NOT MODIFY THIS APPLIANCE.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
This appliance may be installed in
an aftermarket permanently
located, manufactured home (USA
only) or mobile home, where not
prohibited by local codes.
This appliance is only for use
with the type(s) of gas indicated
on the rating plate. A conversion
kit is supplied with the appliance.
Installation Manual
Installer:
After installation give this manual to the home-
owner and explain operation of this heater.
 Copyright 2014, T.I.
$10.00
100-01374
3615 HO GSR2
Fireplace (Aus)
• Direct Vent Fireplace
• Natural Gas or Propane
• Vent Horizontally or Vertically
• Standard Residential
• Mobile Home Approved
Listed by
AS 4553-2008
IAPMO-R&T OCEANA
Dragon Wholesaling Pty. Ltd.
Unit 4, 16 Lexington Drive
Bella Vista NSW 2153
4140514
GMK10166
Australia

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Summary of Contents for Dragon Wholesaling 3615 HO GSR2

  • Page 1 3615 HO GSR2 Fireplace (Aus) • Direct Vent Fireplace • Natural Gas or Propane • Vent Horizontally or Vertically • Standard Residential • Mobile Home Approved Listed by AS 4553-2008 GMK10166 IAPMO-R&T OCEANA WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
  • Page 2: Overview

    Introduction Overview This manual details the installation requirements for the 3615 HO GSR2 fireplace. For operating and maintenance instructions, refer to the 3615 HO GSR2 Owner's Manual (part # 100-01375). © Travis Industries 4140514 100-01374...
  • Page 3: Table Of Contents

    Table of Contents   Termination Requirements ........30   Overview ..............2   Hearth Requirements ..........31   Installation Options ..........6   Drywall Supports ............31   Heating Specifications ..........6   Facing Requirements – Flush Install ...... 32  ...
  • Page 4: Safety Warnings

    Safety Precautions Safety Warnings  Failure to follow all of the requirements may result in property damage, bodily injury, or even death.  This unit must be installed by a qualified installer to prevent the possibility of an explosion.  This appliance must be installed in accordance with all local codes, if any;...
  • Page 5 Safety Precautions Safety Warnings (continued)  Allow the heater to cool before carrying out any maintenance or cleaning.  Operate the heater according to the instructions included in this manual.  If the main burners do not start correctly turn the gas off and call your dealer for service. ...
  • Page 6: Installation Options

    Features and Specifications Installation Options   Residential or Mobile Home Internal or External Chase   Straight or Corner Placement Bedroom Approved  Raised or Floor Placement Heating Specifications Natural Gas Propane Approximate Heating Capacity (in square meters)* Up to 157 Up to 157 Maximum Input Per Hour (MJ/H) 34.82...
  • Page 7: Packing List

    Installation (for qualified installers only) Packing List  Propane Conversion Parts  Remote Control  4 AA Batteries, 3 AAA Batteries  Glass Latch Tool  (2) Firestops (8” Diameter)  Minimum Vent Pipe Shield Additional Items Required  If using LP (propane) a conversion kit is required (sku 94400999 – GSR Stepper Motor Kit). ...
  • Page 8: Fireplace Placement Requirements

    Installation (for qualified installers only) Fireplace Placement Requirements  Fireplace must be installed on a level surface capable of supporting the fireplace and vent  Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or carpet) ...
  • Page 9: Televisions Placed Above The Fireplace

    Installation (for qualified installers only) Televisions Placed Above the Fireplace The following section details three methods to allow for television installation above the fireplace. Using a Mantel Between the Fireplace and Television IMPORTANT NOTE REGARDING TELEVISIONS AND THIS FIREPLACE Most television manufacturers instruct the homeowner to not place the television above a heat source. Doing so may negatively affect the longevity of the television and may negate the warranty.
  • Page 10: Using A Recessed Fireplace Below A Television

    Installation (for qualified installers only) Using a Recessed Fireplace Below a Television IMPORTANT NOTE REGARDING TELEVISIONS AND THIS FIREPLACE Most television manufacturers instruct the homeowner to not place the television above a heat source. Doing so may negatively affect the longevity of the television and may negate the warranty. If you do place a television above the fireplace, please be aware of the large amount of heat generated by the fireplace and consider placing the television above a mantel to reduce the amount of heat that reaches the television.
  • Page 11: Using A Recessed Fireplace With A Recessed Television

    Installation (for qualified installers only) Using a Recessed Fireplace with a Recessed Television IMPORTANT NOTE REGARDING TELEVISIONS AND THIS FIREPLACE Most television manufacturers instruct the homeowner to not place the television above a heat source. Doing so may negatively affect the longevity of the television and may negate the warranty. If you do place a television above the fireplace, please be aware of the large amount of heat generated by the fireplace and consider placing the television above a mantel to reduce the amount of heat that reaches the television.
  • Page 12: Minimum Framing Dimensions

    Installation (for qualified installers only) Minimum Framing Dimensions 54" 1372mm 54" 1372mm 40-3/4" 1036mm 17" 432mm Flush Install 16-1/2" 420mm Extended (Tile Over) Install The fireplace enclosure must be a minimum 54” 1372mm tall (do not build into the fireplace enclosure) ©...
  • Page 13: Nailing Brackets - Extended (Tile Over) Install

    Installation (for qualified installers only) Nailing Brackets – Extended (Tile Over) Install The fireplace has nailing brackets on both sides. Secure the fireplace to the framing. NOTE: Make sure the fireplace is square and plumb when placed in the framing. Measured corner-to-corner the fireplace should be square.
  • Page 14: Nailing Brackets - Flush Install

    Installation (for qualified installers only) Nailing Brackets – Flush Install The fireplace has nailing brackets on both sides. Secure the fireplace to the framing. NOTE: Make sure the fireplace is square and plumb when placed in the framing. Measured corner-to-corner the fireplace should be square.
  • Page 15: Corner Installations

    Installation (for qualified installers only) Corner Installations A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). Minimum 5/8" (16mm) Clearance Typically 19-1/2" 496mm 52-1/8" Min. 1324mm © Travis Industries 4140514 100-01374...
  • Page 16: Removing The Front Panel

    Installation (for qualified installers only) Removing the Front Panel The front cover may be removed to access the components. This is required when relocating the electrical or gas inlet location. To remove the front cover (a) Remove the center nut. (b) Loosen the two outer nuts.
  • Page 17: Gas Line Requirements

    Installation (for qualified installers only) Gas Line Requirements MASSACHUSETTS INSTALLATIONS - WARNING: THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS. OTHER MASSACHUSETTS CODE REQUIREMENTS:  Flexible connector must not be longer than 36 inches. ...
  • Page 18: Gas Line Location

    Installation (for qualified installers only) Gas Line Location NOTE FOR RIGID PIPE: When using rigid pipe, you may wish to disconnect the shutoff valve from the fireplace and route the pipe through the fireplace wall. First, disconnect the gas line from the shutoff valve (see step 1 below).
  • Page 19: Electrical Connection

    Installation (for qualified installers only) Electrical Connection  The electrical line to the grounded receptacle inside the fireplace must be installed by a qualified installer and must meet all local codes.  Make sure the household breaker is shut off prior to working on any electrical lines. ...
  • Page 20: Vent Requirements

    Installation (for qualified installers only) Vent Requirements  The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use its own separate vent system.
  • Page 21: Vertical Pipe Shield

    Installation (for qualified installers only) Vertical Pipe Shield The vertical pipe shield must be bent to a vertical position after the fireplace is in position. © Travis Industries 4140514 100-01374...
  • Page 22: Minimum Vent Pipe Shield - Used For Minimum Vent Configuration Only

    Installation (for qualified installers only) Minimum Vent Pipe Shield – Used for Minimum Vent Configuration Only The minimum vent pipe shield and side shields are required when running minimum vent configurations (see page 27). The shield is shipped with the fireplace loose and must be installed as shown below. Secure the pipe shield to the firestop (mouting holes are Firestop...
  • Page 23: Minimum Vent Pipe Shield - Attaching The Side Shields

    Installation (for qualified installers only) Minimum Vent Pipe Shield – Attaching the Side Shields Side Shields Attach the side shields to the pipe shield as shown below Side View Back View Secure both side shields to the pipe shield with 4 screws. ©...
  • Page 24: Approved Vent Configurations

    Installation (for qualified installers only) Approved Vent Configurations Restrictor Position  Intake and exhaust restrictors are built into the appliance to adjust the flow rate of intake air and exhaust gases. Depending upon the vent configuration, you may be required to adjust the restrictor positions. The charts for vent configurations detail the correct vent restrictor positions.
  • Page 25: Intake Restrictor

    Installation (for qualified installers only) Intake Restrictor The intake restrictor is accessed by removing the burner (see LP Conversion Instructions on page 43 for details). The intake restrictor is shipped in the open position (position # 1). Follow the directions below to change the intake restrictor to position # 2 or # 3.
  • Page 26: Diffuser

    Installation (for qualified installers only) Diffuser The diffuser is located inside the inner flue assembly (accessed by removing the exhaust restrictor). Remove the diffuser. 1/4" Nutdriver Bend the round portion of the diffuser so it is flat (open). DIFFUSER SIDE VIEW Secure the flattened diffuser plate with the Before (Closed - Stock)
  • Page 27: Minimum Vent Configuration: Horizontal Termination With 0"-18" Vertical Rise

    Installation (for qualified installers only) Minimum Vent Configuration: Horizontal Termination with 0”-18” Vertical Rise  Use 5x8” Diameter Coaxial Vent  NOTE: Use the included minimum vent pipe shield (and side shields – see page 22).  NOTE: Use both included 8” firestops (use on front and back of wall penetration). ...
  • Page 28: Vent Configuration: 4X6-5/8" Diameter Vent (Hor. Or Vert. Termination)

    Installation (for qualified installers only) Vent Configuration: 4x6-5/8” Diameter Vent (Hor. Or Vert. Termination)  Use 4x6-5/8” Diameter Coaxial Vent. Connect a 8” to 6-5/8” reducer directly to the fireplace (sku 98900165).  NOTE: The included pipe shield is not required and may be discarded. The included firestops may be discarded.
  • Page 29: Vent Configuration: 5X8" Diameter Vent (Hor. Or Vert. Termination)

    Installation (for qualified installers only) Vent Configuration: 5x8” Diameter Vent (Hor. Or Vert. Termination)  Use 5x8” diameter vent.  NOTE: The included pipe shield is not required and may be discarded. The included firestops may be discarded.  The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions.
  • Page 30: Termination Requirements

    Installation (for qualified installers only) Termination Requirements Vent Terminations Must Comply with AS/NZS 5601.1 Venting terminals shall not be recessed into a wall or siding. Minimum 9" (229mm) clearance from any door or window Roof Minimum 12" (305mm) above any grade, veranda, porch, deck or balcony Surface Minimum 1"...
  • Page 31: Hearth Requirements

    Installation (for qualified installers only) Hearth Requirements  If installed near carpet or other combustible flooring, the fireplace must be raised so the base of the unit is above the carpet surface or flooring material. WARNING: A non-combustible hearth is not required. However, if the heater is installed next to the floor, we recommend a hearth to protect the flooring surface from discoloration or other negative impact from the heater.
  • Page 32: Facing Requirements - Flush Install

    Installation (for qualified installers only) Facing Requirements – Flush Install  The included fiber board is required and must remain attached to the fireplace (see below).  Drywall (or other combustible) may be placed above the fiber board (see below) and to the sides and below the face of the fireplace.
  • Page 33: Facing Requirements - Extended (Tile-Over) Install

    Installation (for qualified installers only) Facing Requirements – Extended (Tile-Over) Install  The included fiber board is required and must remain attached to the fireplace (see “a” below).  Drywall (or other combustible) may be placed above the fiber board (see “b” below) and to the sides and below the face of the fireplace.
  • Page 34: Do Not Drill Or Screw Zone

    Installation (for qualified installers only) Do Not Drill or Screw Zone When using screws to secure tile-board or other non-combustible to the front of the fireplace, make sure to avoid the area shown below. Make sure screws penetrate no more than ½” (13mm) into the fireplace. Maximum Screw Penetration = 1/2"...
  • Page 35: Mantel Requirements

    Installation (for qualified installers only) Mantel Requirements  Use the table below to determine the maximum mantel depth allowed. The mantel depth (measured from the non-combustible facing) must fall within the shaded portion of the table.  Any material above the fireplace that protrudes more than 3/4” (19mm) from the non-combustible facing is considered a mantel and must meet the mantel requirements.
  • Page 36: Steps For Finalizing The Installation

    Installation (for qualified installers only) Steps for Finalizing the Installation 1. Remove the glass frame (see page 38). NOTE: If using propane (LP) convert the appliance prior to installing the logs. 2. We recommend you purge the gas line at this time (with the glass frame removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up.
  • Page 37: Air Shutter Adjustment

    Installation (for qualified installers only) Start the heater. Leak test all gas joints. 10. Check the air shutter following the directions below. Air Shutter Adjustment Let the heater burn for fifteen minutes (make sure the logs and glass are in place). The flames should be yellow with no sooting.
  • Page 38: Glass Frame Removal And Installation

    Installation (for qualified installers only) Glass Frame Removal and Installation Do not remove the glass frame with the screen attached – it will not disengage correctly and may damage the screen. The appliance must be completely cool before removing the glass. Do not strike or slam the glass.
  • Page 39 Installation (for qualified installers only) 2. Remove the three screws holding the screen in place (1/4” nutdriver- magnetic driver recommended). Then pivot the screen down slightly until the clips on the bottom disengage from the glass frame. 3. Use the glass tool to unlatch the glass frame. Remove the glass frame. The glass frame is held in place with four tabs inserted into four slots at the bottom of the firebox opening.
  • Page 40: Fireback Installation

    Installation (for qualified installers only) Fireback Installation Fireplace must not be operated without the firebacks in place. The directions below show installation of metal firebacks. If using ceramic firebacks, follow the directions included with the firebacks (the rear fireback clips are removed and discarded). Access the firebox.
  • Page 41 Installation (for qualified installers only) Remove the two side fireback clips from the firebox ceiling (1/4” nutdriver). They are located at the outward edges of the firebox near the glass opening. The side fireback clip has a keyhole slot. It can be removed by loosening the screw and sliding the clip out.
  • Page 42: Crushed Glass Installation

    Installation (for qualified installers only) Crushed Glass Installation Do not allow the crushed glass to block the air slots or to become too thick (maximum 1 layer deep on the burner). Failure to properly install glass may lead to sooting and improper burning.
  • Page 43: Lp Conversion Instructions

    Installation (for qualified installers only) LP Conversion Instructions WARNING This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life.
  • Page 44 Installation (for qualified installers only) 3. Remove the burner. It is held in place with 6 screws (1/4” nutdriver). 4. Remove the burner support as shown below. It is held in place with 10 screws (1/4” nutdriver). 5. Remove and discard the NG (stock) manifold cover and orifice gasket (1/4” nutdriver). Install the LP manifold cover included in the owner’s pack.
  • Page 45 Installation (for qualified installers only) 6. Follow the directions below to replace the orifice. Slide the air shutters to provide access to the orifices. Use a 9/16" wrench to secure the manifold while removing the orifice 9/16" Wrench with a 1/2" wrench. 1/2"...
  • Page 46 Installation (for qualified installers only) 8. The stepper motor (adjustable regulator) has an installation sheet included with it – make sure to follow all of the directions. Place the stepper motor on the gas control valve (see below) – MAKE SURE IT IS CORRECTLY ORIENTED.
  • Page 47: Wiring Diagram

    Installation (for qualified installers only) Wiring Diagram Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Accessory Power White Black Black White Accent Light (s) Optional Blower(s) Power 3 Amp Fuse 3 Amp Fuse Appliance Ground...
  • Page 48: Power Heat Duct Installation

    Optional Equipment Power Heat Duct Installation Warning: All wiring should be done by a qualified electrician and shall be in compliance with local codes and with the current National Electric Code ANSI/NFPA 70 (in the U.S.), or with the current CSC22.1 Canadian Electric Code (in Canada). One or two optional power heat (98500769) ducts may be connected to this fireplace (top right and left of the fireplace).
  • Page 49 Optional Equipment Remove the 2 screws on the inner cover plate and remove the cover. Loosen the single screw on the convection cover plate two turns. Rotate the convection cover plate 180˚ (this allows heated air to flow upwards into the power heat duct).
  • Page 50 Index Heating Specifications ........6 Additional Items Required ........7 Installation Options ..........6 Air Shutter Adjustment ........37 Intake Restrictor ..........25 Altitude Considerations ........20 LP Conversion Instructions ......43 Approved Vent ..........20 Mantel Column Clearances ......35 Approved Vent Configurations ......

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