Dragon Wholesaling 564 SS GSR2 Installation Manual

564 ss clean face fireplace gsr2 with screen (au) vented gas heater
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WARNING:
If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of
life.
 DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE.
 DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE.
 DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN
OPERATION.
 DO NOT MODIFY THIS APPLIANCE.
 Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
This appliance is only for use with the type of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Installation Manual
 Copyright 2015, T.I.
$10.00
100-01419
564 SS Clean Face
Fireplace GSR2
with Screen (AU)
Listed by
AS 4553-2008
GMK10022
IAPMO-R&T OCEANA
 Built-In Direct Vent Fireplace
 Natural Gas or Propane
Residential or Mobile Home
Dragon Wholesaling Pty. Ltd.
Unit 4, 16 Lexington Drive
Bella Vista NSW
4140225
Australia 2153

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Summary of Contents for Dragon Wholesaling 564 SS GSR2

  • Page 1 This appliance is only for use with the type of gas indicated on the rating plate. A conversion kit is supplied with the appliance. INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. Dragon Wholesaling Pty. Ltd. Installation Manual Unit 4, 16 Lexington Drive Bella Vista NSW ...
  • Page 2: Overview

    Introduction Overview This manual details the installation requirements for the 564 Cleanface GSR2 fireplace. For operating and maintenance instructions, refer to the 564 Cleanface GSR2 Owner's Manual (part # 100-01420). © Travis Industries 4141209 100-01378...
  • Page 3: Table Of Contents

    Table of Contents Table of Contents   Overview ..............2   Diffuser Plate Adjustment ..........24 Rear Vent Configuration with Horizontal Installation Options ..........6     Termination (no vertical rise) ......25 Heating Specifications ......... 6   Rear Vent Configuration with Horizontal Dimensions ............
  • Page 4: Safety Warnings

    Safety Precautions Safety Warnings  Failure to follow all of the requirements may result in property damage, bodily injury, or even death. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns.
  • Page 5 Safety Precautions Safety Warnings (continued)  Never remove, replace, modify or substitute any part of the heater unless instructions are given in this manual. All other work must be done by a trained technician. Don't modify or replace orifices.  The viewing glass should be opened only for conducting service.
  • Page 6: Installation Options

    Features and Specifications Installation Options   Residential or Mobile Home Internal or External Chase   Straight or Corner Placement Horizontal or Vertical Vent   Raised or Floor Placement Bedroom Approved Heating Specifications Natural Gas Propane Approximate Heating Capacity (in square feet)* Approximate Heating Capacity (in square meters)* Maximum BTU Input Per Hour 20,500...
  • Page 7: Packing List

    Installation (for qualified installers only) Packing List   Propane Conversion Kit Firestop (sku 250-00747)   Log Set Remote Control  Glass Latch Tool Additional Items Required  Direct Vent  Gas Line Equipment (shutoff valve, pipe, etc.)  Electrical Equipment (min.
  • Page 8: Top Vent Or Rear Vent Configuration

    Installation (for qualified installers only) Top Vent or Rear Vent Configuration This appliance is shipped in the rear vent configuration. To change to the top vent configuration, follow the directions below. NOTE: the vent configuration affects several aspects of installation (framing, maximum vent rise, maximum vent run).
  • Page 9: Converting The Fireplace To Top Vent (Continued)

    Installation (for qualified installers only) Converting the Fireplace to Top Vent (continued) Remove the 4 screws securing the exhaust cover plate. Verify the gasket on the cover plate is in place, then attach it to the rear-facing exhaust port with the same screws. Verify the gasket on the intake cover plate is in place, then attach it to the rear of the fireplace using the screws...
  • Page 10: Standoff And Drywall Support Preparation

    Installation (for qualified installers only) Standoff and Drywall Support Preparation  The two standoffs and three drywall supports are shipped in the flat position. Make sure to bend (and secure) the standoffs and drywall supports as shown below. Bend both standoffs as shown below. Remove the screw from the top of the The two standoffs are shipped flat.
  • Page 11: Fireplace Placement Requirements

    Installation (for qualified installers only) Fireplace Placement Requirements  Fireplace must be installed on a level surface capable of supporting the fireplace and vent  Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or carpet) ...
  • Page 12: Minimum Framing Dimensions

    Installation (for qualified installers only) Minimum Framing Dimensions MIn. Enclosure 39.5" 1004mm 36.75" 934mm 38.25" 972mm 19.125" 486mm Flush Install 18.625" 474mm Extended (Tile Over) Install Travis Industries 4141209 100-01378...
  • Page 13: Nailing Brackets

    Installation (for qualified installers only) Nailing Brackets The fireplace has nailing brackets on both sides. Once in place, secure the fireplace to the framing. NOTE: Make sure the fireplace is square and plumb when securing the fireplace. SPECIAL NOTE WHEN USING “SUBMERGED FACING” OPTION Most installations use the “Standard Facing”...
  • Page 14: Corner Installations - Rear Vent Configuration

    Installation (for qualified installers only) Corner Installations - Rear Vent Configuration A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). Travis Firestop Minimum 0.5" (13mm) Clearance Minimum 1" (25mm) Clearance (sku 93006094) 7.5"...
  • Page 15: Corner Installations - Top Vent Configuration

    Installation (for qualified installers only) Corner Installations - Top Vent Configuration A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). Minimum 0.5" (13mm) Clearance 14.25" 362mm 47.75" Min. 1213mm Travis Industries 4141209 100-01378...
  • Page 16: Gas Line Requirements

    Installation (for qualified installers only) Gas Line Requirements  The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI 223.1 and NFPA 54(88), in Canada follow CSA B149.1 and the requirements listed below. ...
  • Page 17: Gas Line Location

    Installation (for qualified installers only) Gas Line Location NOTE: The shutoff valve is attached to the side of the fireplace. If using rigid pipe, the shutoff valve may be removed from the cover plate and attached to the shutoff valve inside the fireplace. Right Side Gas Line (Stock) 3"...
  • Page 18: Electrical Connection (Required)

    Installation (for qualified installers only) Electrical Connection (required)  The electrical line to the grounded receptacle inside the fireplace must be installed by a qualified installer and must meet all local codes.  Make sure the household breaker is shut off prior to working on any electrical lines. ...
  • Page 19: Accessing The Area Under The Burner

    Installation (for qualified installers only) Accessing the Area Under the Burner The lower panel may be removed to access components. This is required when relocating the electrical or gas inlet location or installing the LP regulator. (a) Loosen the four nuts. (b) Lift the panel up, rotate it forward and remove.
  • Page 20: Vent Requirements

    Installation (for qualified installers only) Vent Requirements  The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use its own separate vent system.
  • Page 21: Approved Vent

    Installation (for qualified installers only) Approved Vent  Rear vent configurations use 8" (203mm) diameter Simpson Dura-Vent Model Direct-Vent Pro (or GS)*. * Other vent may be approved with this fireplace. Check with the vent manufacturer for details.  Top vent configurations use 8" (203mm) or 6-5/8" (168mm) diameter Simpson Dura-Vent Direct-Vent Pro (or GS)*.
  • Page 22: Approved Vent Configurations

    Installation (for qualified installers only) Approved Vent Configurations Restrictor Position  Intake and exhaust restrictors are built into the appliance to adjust the flow rate of intake air and exhaust gases. Depending upon the vent configuration, you may be required to adjust the restrictor positions.
  • Page 23: Intake Restrictor Adjustment

    Installation (for qualified installers only) Intake Restrictor Adjustment Position # 1 (open) 1/4" Socket Loosen the two screws holding the intake restrictor in place.. Position # 2 (closed) Slide the restrictor down to the lower position and tighten the screws. Travis Industries 4141209 100-01378...
  • Page 24: Diffuser Plate Adjustment

    Installation (for qualified installers only) Diffuser Plate Adjustment Certain vent configurations require the diffuser plate to be adjusted (refer to the approved vent configuration charts for details). Position # 1 is stock (bent). Position # 2 is flattened. See the directions below to change the diffuser to position #2.
  • Page 25: Rear Vent Configuration With Horizontal Termination (No Vertical Rise)

    Installation (for qualified installers only) Rear Vent Configuration with Horizontal Termination (no vertical rise)  The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. See the charts below to determine maximum vent Termination Optional 45 Elbow -Exhaust Restrictor:...
  • Page 26: Rear Vent Configuration With Horizontal Termination (With Vertical Rise)

    Installation (for qualified installers only) Rear Vent Configuration with Horizontal Termination (with vertical rise)  The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions.  Up to four elbows (45° or 90°) may be used. ...
  • Page 27: Rear Vent Configuration With Vertical Termination

    Installation (for qualified installers only) Rear Vent Configuration with Vertical Termination  The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. 40' max (12m) 40' max (12m)  Up to four elbows (45° or 90°) may be used.
  • Page 28: Top Vent Configuration With Horizontal Termination

    Installation (for qualified installers only) Top Vent Configuration with Horizontal Termination  The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions.  Up to four elbows (45° or 90°) may be used. ...
  • Page 29: Top Vent Configuration With Vertical Termination

    Installation (for qualified installers only) Top Vent Configuration with Vertical Termination  The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. 40' max (12m) 40' max (12m)  Up to four elbows (45° or 90°) may be used.
  • Page 30: Termination Requirements

    Installation (for qualified installers only) Termination Requirements Vent Terminations Must Comply with AS/NZS 5601.1 Venting terminals shall not be recessed into a wall or siding. Minimum 9" (229mm) clearance from any door or window Roof Minimum 12" (305mm) above any grade, veranda, porch, deck or balcony Surface Minimum 1"...
  • Page 31: Hearth Requirements

    Installation (for qualified installers only) Hearth Requirements A non-combustible hearth may be installed in front of the fireplace (entire structure must be non- combustible). Do not build the hearth more than 5.75" (147mm) above the baseplate (this area must remain open for screen and glass removal).
  • Page 32: Optional Tile Stop Removal

    Installation (for qualified installers only) Optional Tile Stop Removal  This fireplace includes an optional tile stop above the glass frame. It is typically removed if the front of the fireplace is left exposed. If using tile or other non-combustible facing over the front of the fireplace, the tile stop is left in place to help support the facing.
  • Page 33: Facing Requirements

    Installation (for qualified installers only) Facing Requirements  The front of fireplace may be left uncovered (see “a” below).  Drywall (or other combustible) may be placed above, below, and to the sides of the fireplace (not over the front of the fireplace (see “b” below). ...
  • Page 34: Mantel Requirements

    Installation (for qualified installers only) Mantel Requirements  Use the table below to determine the maximum mantel depth allowed. The mantel depth (measured from the face of the fireplace) must fall in the shaded portion of the table.  Any material that protrudes more than 3/4” (19mm) from the non-combustible facing is considered a mantel and must meet the mantel requirements.
  • Page 35 Finalizing the Installation (for qualified installers only) NOTE: If using propane (LP) convert the appliance prior to installing the logs. We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up.
  • Page 36: Air Shutter Adjustment

    Finalizing the Installation (for qualified installers only) Check the air shutter following the directions below. Air Shutter Adjustment Let the heater burn for fifteen minutes (make sure the logs and glass are in place). The flames should be yellow with no sooting. Adjust the air shutter, if necessary, to achieve the correct looking flame. Correct Not Enough Air Too Much Air...
  • Page 37: Barrier Removal

    Finalizing the Installation (for qualified installers only) Barrier Removal A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.
  • Page 38: Glass Frame Removal

    Finalizing the Installation (for qualified installers only) Glass Frame Removal Warning: The appliance must be completely cool before removing the glass. Warning: Do not strike or slam the glass. Note: Remove the barrier before removing the glass (see previous page). Replace barrier after replacing the glass.
  • Page 39: Log Set Installation

    Finalizing the Installation (for qualified installers only) Log Set Installation Log Set Overview When installed, the logs should appear as shown below. Rear Log Right Twig Left Log Left Twig Right Log Travis Industries 4141209 100-01378...
  • Page 40: Rear Log Installation

    Finalizing the Installation (for qualified installers only) Rear Log Installation The rear log has a flat notch on both sides that center it on the grate. Place the rear log on the grate and slide it all the way back until the log contacts the end-brackets on the grate.
  • Page 41: Right Log Installation

    Finalizing the Installation (for qualified installers only) Right Log Installation The right log has a groove that fits over the grate. Note how the right side of the log rests on the burner but does not cover any burner holes. Travis Industries 4141209 100-01378...
  • Page 42: Left Log Installation

    Finalizing the Installation (for qualified installers only) Left Log Installation The left log has a groove that fits over the grate. Note how the right side of the log rests on the burner but does not cover any burner holes. Travis Industries 4141209 100-01378...
  • Page 43: Left Twig Installation

    Finalizing the Installation (for qualified installers only) Left Twig Installation This hole fits over the pin on the rear log. The left twig should be positioned so the front edge contacts the grate as shown. Travis Industries 4141209 100-01378...
  • Page 44: Right Twig Installation

    Finalizing the Installation (for qualified installers only) Right Twig Installation The right twig has two holes for the pins on the rear and right log. When in place the right twig will appear as shown above. Travis Industries 4141209 100-01378...
  • Page 45: Ember Installation

    Finalizing the Installation (for qualified installers only) Ember Installation A bag of embers is provided to further enhance the firebox. Place the embers on the firebox floor and on the burner. Do not place embers over any of the burner holes or air channels. Rock Wool Placement The included rock wool is placed on top of the burner to enhance the glow from the burner.
  • Page 46: Lp Conversion Instructions

    Finalizing the Installation (for qualified installers only) LP Conversion Instructions Install the conversion kit prior to installing the gas line to ensure proper gas use. The GSR Stepper Motor Kit (SKU 94400999) is required for converting this appliance to LP. The kit contains the stepper motor (regulator) and torx wrench.
  • Page 47 Finalizing the Installation (for qualified installers only) Follow the directions below to replace the orifice. Slide the air shutters all the way to the right. Remove and discard the front burner gasket (used only for NG installations) Apply thread sealant to the LP orifices prior to installation.
  • Page 48 Finalizing the Installation (for qualified installers only) Install the LP pilot orifice following the instructions below. (a) Use a 7/16” open-end wrench to remove the pilot hood. (b) Remove and discard the Natural Gas (NG) orifice. Place the LP orifice in the pilot assembly then replace the pilot hood, tightening the pilot hood until it is snug (do not over-tighten).
  • Page 49: Fireback Installation (Optional)

    Finalizing the Installation (for qualified installers only) Fireback Installation (Optional) WARNING Turn off gas to the appliance and make sure it has 1/4" Nutdriver fully cooled prior to conducting service. Remove the glass frame and logs. Remove the Remove the grate grate (replace after fireback (replace after fireback installation).
  • Page 50: Wiring Diagram

    Wiring Diagram (for qualified installers only) Wiring Diagram Accessory Power Black White Black White Accent Light (s) Optional Blower(s) Power 3 Amp Fuse 3 Amp Fuse Appliance Ground 3.15A FUSE Integrated Pilot Sensor Fireplace Flame Control Detect (IFC) Spark System Jumper Appliance Ground...
  • Page 51 Wiring Diagram (for qualified installers only) Travis Industries 4141209 100-01378...
  • Page 52: Index

    Index Index Accessing the Area Under the Burner ..... 19 Rear Vent Configuration with Horizontal Additional Items Required ........7 Termination (with vertical rise) ..... 26 Approved Vent Configurations ......22 Rear Vent Configuration with Vertical Barrier Removal ..........37 Termination ..........

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