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WARNING:
If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of
life.
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Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
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Installation and service must be performed by a qualified installer, service agency or the
gas supplier.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or
mobile home, where not prohibited by local codes.
This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is
supplied with the appliance.
Installation Manual
Installer:
After installation give this manual to the home-
owner and explain operation of this heater.
© Copyright 2010, T.I.
$10.00
100-01257_000
564 Diamond-Fyre™
Fireplace
Listed by
AS 4553-2008
IAPMO-R&T OCEANA
•
Built-In Direct Vent Fireplace
•
Natural Gas or Propane
•
Residential or Mobile Home
4101014
GMK10022
Dragon Wholesaling Pty. Ltd.
Unit 2, 16 Lexington Drive
Bella Vista NSW 2153
Australia
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Table of Contents
Related Manuals for Dragon Wholesaling 564 Diamond-Fyre
Summary of Contents for Dragon Wholesaling 564 Diamond-Fyre
- Page 1 This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the appliance. Installation Manual Dragon Wholesaling Pty. Ltd. Unit 2, 16 Lexington Drive Installer: After installation give this manual to the home- Bella Vista NSW 2153 owner and explain operation of this heater.
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Page 2: Introduction Overview
Introduction Overview This manual details the installation requirements for the 564 DF fireplace. For operating and maintenance instructions, refer to the 564 DF Owner's Manual (part # 100-01258). Listing Details This appliance was listed by SAI Global to AS 4553-2008. The listing label is attached to the appliance near the gas control valve. -
Page 3: Table Of Contents
Table of Contents Introduction Installation (continued) Overview ................2 Hearth Requirements ............32 Listing Details ..............2 Facing Requirements ............33 Drywall Installation ............33 Facing Overview ............. 34 Safety Precautions Optional Faceplates – Sizing Chart ......... 34 Safety Precautions .............. 4 Thin Facing Installation ........... -
Page 4: Safety Precautions
Safety Precautions Safety Warnings: • Failure to follow all of the requirements may result in property damage, bodily injury, or even death. • This unit must be installed by a qualified installer to prevent the possibility of an explosion. • This appliance must be installed in accordance with all local codes, if any;... - Page 5 Safety Precautions Safety Warnings (continued): • Do not place articles on or against this appliance. • Do not use or store flammable materials near this appliance. • Do not spray aerosols in the vicinity of this appliance while it is in operation. •...
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Page 6: Features And Specifications
Features and Specifications Installation Options • • Residential or Mobile Home Raised or Floor Placement • • Straight or Corner Placement Internal or External Chase • • Flush or Recessed Face Horizontal or Vertical Vent • Bedroom Approved Heating Specifications Natural Gas Propane Approximate Heating Capacity (in square feet)*... -
Page 7: Installation
Installation (for qualified installers only) Packing List • Propane Conversion Kit • Firestop (sku 250-00747) Additional Items Required • Direct Vent • Gas Line Equipment (shutoff valve, pipe, etc.) • Electrical Equipment • Crushed Glass (Platinum 94500580 – Bronze 94500581 – Cobalt 94500582) •... -
Page 8: Top Stand-Off Assembly
Installation (for qualified installers only) Top Stand-Off Assembly The top stand-offs must be assembled prior to installation. Warning: You must follow the instructions below to elevate both standoffs. Failure to do so will result in an extreme fire hazard. The standoffs are shipped in the flat position. Make sure to follow the instructions below before BEFORE installing the fireplace. -
Page 9: Converting The Fireplace To Top Vent Configuration
Installation (for qualified installers only) Top Vent or Rear Vent Configuration This appliance is shipped in the rear vent configuration. To change to the top vent configuration, follow the directions below. NOTE: the vent configuration affects several aspects of installation (framing, maximum vent rise, maximum vent run). - Page 10 Installation (for qualified installers only) Converting the Fireplace to Top Vent (continued) Remove the 4 screws securing the exhaust cover plate. Verify the gasket on the cover plate is in place, then attach it to the rear-facing exhaust port with the same screws. Verify the gasket on the intake cover plate is in place, then attach it to the rear of the fireplace using the screws...
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Page 11: Fireplace Placement Requirements
Installation (for qualified installers only) Fireplace Placement Requirements • The fireplace requires a 1/2" (13mm) clearance from the angled sides and back of the fireplace to the framing members. No material (insulation, framing, etc.) may be placed into this area. •... -
Page 12: Min. Framing Dims. - Rear Vent Configuration
Installation (for qualified installers only) Minimum Framing Dimensions - Rear Vent Configuration Included Firestop (required) HINT: place the fireplace so the center Part # 250-00747 line is at least 5" (127mm) from both vertical framing members at the rear (this allows the vent to pass through the framing without modfications) Vent Clearances for 8"... -
Page 13: Min. Framing Dims. - Top Vent Configuration
Installation (for qualified installers only) Minimum Framing Dimensions - Top Vent Configuration Route the electrical line to a position to the left rear of the fireplace. 33-1/2" 851mm 36-1/2" 16-1/2" 927mm 419mm Minimum enclosure height = 36-1/4" (921mm) The on/off switch/thermostat wire (if used) should be routed to a location WARNING: A cut-out for the gas line near the right front of the fireplace. -
Page 14: Nailing Brackets
Installation (for qualified installers only) Nailing Brackets There are four nailing brackets on the front of the fireplace. Follow the directions below to prepare the nailing brackets. Once in place, nail or screw the nailing brackets to the framing. WARNING: Make sure the fireplace is square and plumb when placed in the framing. -
Page 15: Corner Installations - Rear Vent Configuration
Installation (for qualified installers only) Corner Installations - Rear Vent Configuration A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). Minimum 1/2" (13mm) 564 SS Firestop Minimum 1" (25mm) Clearance Clearance 7"... -
Page 16: Corner Installations - Top Vent Configuration
Installation (for qualified installers only) Corner Installations - Top Vent Configuration A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). Minimum 1/2" (13mm) Clearance 14-1/4" 362mm 44-1/2" Min. 1130mm Travis Industries 4101014 100-01257_000... -
Page 17: Gas Line Requirements
Installation (for qualified installers only) Gas Line Requirements • The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI 223.1 and the requirements listed below. • The fireplace and gas control valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1/2 psig. - Page 18 Installation (for qualified installers only) Gas Line Location Right Side Gas Inlet (preferred) A 3" (76mm) high by 2" (51mm) wide opening is located behind the gas inlet cover plate. It is 7-3/4" A 6" (152mm) flex tube and shutoff (197mm) behind the front and 1-3/4"...
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Page 19: Electrical Connection (Required)
Installation (for qualified installers only) Electrical Connection (required) • The electrical line must be installed by a qualified installer and must meet all local codes. • Make sure the household breaker is shut off prior to working on any electrical lines. •... -
Page 20: Optional Wall Switch Or Thermostat Installation
Installation (for qualified installers only) Optional Wall Switch or Thermostat Installation Do not connect 110-240 VAC to the gas control valve or wiring system of this fireplace. The switch must be installed by a qualified installer. This fireplace may be installed with an optional wall switch or thermostat. The thermostat (or on/off switch) wire should be passed through the grommet on either side of the fireplace near the gas inlet (see item “a”... -
Page 21: Vent Requirements
Installation (for qualified installers only) Vent Requirements • The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use it's own separate vent system. -
Page 22: Approved Vent
Installation (for qualified installers only) Approved Vent • Rear vent configurations use 8" (203mm) diameter Simpson Dura-Vent Model Direct-Vent Pro (or GS)*. • Top vent configurations use 8" (203mm) or 6-5/8" (168mm) diameter Simpson Dura-Vent Direct-Vent Pro (or GS)*. If using 6-5/8" (168mm) diameter vent, attach the 8" (203mm) to 6-5/8" (168mm) reducer (Travis part # 98900165) to the fireplace. -
Page 23: Approved Vent Configurations
Installation (for qualified installers only) Approved Vent Configurations Restrictor Position • Intake and exhaust restrictors are built into the appliance to adjust the flow rate of intake air and exhaust gases. Depending upon the vent configuration, you may be required to adjust the restrictor positions. -
Page 24: Intake Restrictor Adjustment
Installation (for qualified installers only) Intake Restrictor Adjustment Position # 1 (open) 1/4" Socket Loosen the two screws holding the intake restrictor in place.. Position # 2 (closed) Slide the restrictor down to the lower position and tighten the screws. Travis Industries 4101014 100-01257_000... -
Page 25: Diffuser Plate Adjustment
Installation (for qualified installers only) Diffuser Plate Adjustment Certain vent configurations require the diffuser plate to be adjusted (refer to the approved vent configuration charts for details). Position # 1 is stock (bent). Position # 2 is flattened. See the directions below to change the diffuser to position #2. -
Page 26: Rear Vent Config. W Horizontal Term. (No Vertical Rise)
Installation (for qualified installers only) Rear Vent Configuration with Horizontal Termination (no vertical rise) • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. See the charts below to determine maximum vent Termination Optional 45°... -
Page 27: Rear Vent Config. W Horizontal Term. (W Vertical Rise)
Installation (for qualified installers only) Rear Vent Configuration with Horizontal Termination (with vertical rise) • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. • Up to four elbows (45° or 90°) may be used. •... -
Page 28: Rear Vent Configuration With Vertical Termination
Installation (for qualified installers only) Rear Vent Configuration with Vertical Termination • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. 40' max (12m) 40' max (12m) • Up to four elbows (45° or 90°) may be used. -
Page 29: Top Vent Configuration With Horizontal Termination
Installation (for qualified installers only) Top Vent Configuration with Horizontal Termination • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. • Up to four elbows (45° or 90°) may be used. •... -
Page 30: Top Vent Configuration With Vertical Termination
Installation (for qualified installers only) Top Vent Configuration with Vertical Termination • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. 40' max (12m) 40' max (12m) • Up to four elbows (45° or 90°) may be used. -
Page 31: Termination Requirements
Installation (for qualified installers only) Termination Requirements Venting terminals shall not be recessed into a wall or siding. Minimum 9" (229mm) clearance from any door or window Roof Minimum 12" (305mm) above any grade, veranda, porch, deck or balcony Surface Minimum 1"... -
Page 32: Hearth Requirements
Installation (for qualified installers only) Hearth Requirements Do not build a hearth more than 1" (25mm) above the Floor Mounted baseplate (this area must remain clear for the access Fireplaces door). If installed near carpet or other combustible flooring, the fireplace must be raised so the base of the unit is above the carpet surface or flooring material. -
Page 33: Facing Requirements
Installation (for qualified installers only) Facing Requirements • This appliance is designed to allow for drywall (or other combustible facing) to contact the sides and top of the front of the fireplace. • Tile or other non-combustible facing may be placed on the front of the fireplace (see "Facing Overview"... -
Page 34: Facing Overview
Installation (for qualified installers only) Facing Overview Upgrade faces are available for this fireplace and may influence facing installation. Consult with your Travis Dealer if you are using an upgrade face. Optional non-combustible facing may be installed on the fireplace. Use the guidelines below to determine the location (also see the following pages for detailed diagrams. -
Page 35: Thin Facing Installation
Installation (for qualified installers only) Thin Facing Installation (tile, marble, or other non-combustible under 1" (25mm) thick) Upgrade faces are available for this fireplace and may influence facing installation. Consult with your Travis Dealer if you are using an upgrade face. Facing is installed to this edge of the fireplace. - Page 36 Installation (for qualified installers only) Thin Facing Installation (tile, marble, under 1" (25mm) thick) - Side View Drywall Raised Fireplace (with no Hearth) Tile or other facing under 1'' (25mm) thick. Face SIDE OF FIREPLACE Note how the facing extends 1'' (25mm) above the base of the fireplace.
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Page 37: Thick Facing Installation
Installation (for qualified installers only) Thick Facing Installation (stone, brick, or other non-combustible over 1" (25mm) thick) If using a Fireplace Xtrordinair (FPX) arched face, see "Thick Facing with a Fireplace Xtrordinair Arched Faces" on page 38. Do not install masonry (or other material) in front of the fireplace. -
Page 38: Thick Facing Installation With Fpx Arched Faces
Installation (for qualified installers only) Thick Facing with Fireplace Xtrordinair (FPX) Arched Faces The following illustration shows facing considerations for those fireplaces utilizing FPX arched faces. The facing must be non-combustible and over 1" (25mm) in depth. Masonry Line The Fireplace Xtrordinair 564 Masonry Template is recommended for masonry installation (sku 98500674). - Page 39 Installation (for qualified installers only) Thick Facing Installation - Side View Drywall Floor-Mounted Fireplace (with Hearth) Masonry or other non-combustible over 1'' (25mm) thick SIDE OF FIREPLACE Face Hearth (note how it extends under the face - max. 1'' (25mm) thick). The fireplace may be raised to accommodate thicker hearth materials.
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Page 40: Mantel Requirements
Installation (for qualified installers only) Mantel Requirements Combustible Mantels • The illustration below details mantel clearances and maximum mantel depth. • Any material that protrudes more than 3/4” (19mm) from the non-combustible facing is considered a mantel and must meet the mantel requirements. Combustible Mantel 12"... -
Page 41: Install Example - Build-Out (Dog-House) W Hor. Term
Installation (for qualified installers only) Installation Example - Build-Out (Dog-House) with Hor. Termination • The framing, facing, and other building materials depicted below are for example only. Refer to local building codes for framing, facing, and insulating requirements in your area. Side View Drywall See "Vent Termination"... -
Page 42: Install Example - Build-In W Hor. Term
Installation (for qualified installers only) Installation Example - Build-In with Horizontal Termination • The framing, facing, and other building materials depicted below are for example only. Refer to local building codes for framing, facing, and insulating requirements in your area. Side View Drywall See "Vent Termination"... -
Page 43: Finalizing The Installation
Finalizing the Installation (for qualified installers only) 1. Remove the glass frame (see page 45). NOTE: If using propane (LP) convert the appliance at this time. 2. We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up. -
Page 44: Air Shutter Adjustment
Finalizing the Installation (for qualified installers only) Check the air shutter following the directions below. Air Shutter Adjustment Let the heater burn for fifteen minutes (make sure the logs and glass frame are in place). The flames should be yellow with no sooting. Adjust the air shutter, if necessary, to achieve the correct looking flame. Correct Not Enough Air Too Much Air... -
Page 45: Glass Frame Removal And Installation
Finalizing the Installation (for qualified installers only) Glass Frame Removal and Installation Warning: The appliance must be completely cool before removing the glass. Warning: Do not strike or slam the glass. Based upon the face being used, either: (a) swing the access door down and remove the top grill, (b) remove the face (unscrew or lift off - see the instructions included with the face for details). - Page 46 Finalizing the Installation (for qualified installers only) Glass Frame Removal and Installation (continued) The latch can come loose from glass frame anchor. This occurs when it is turned 1/4 turn when it is disengaged. Follow the directions below to re-install the latch if it becomes loose. Hold the latch at an angle and insert it into the slot on the glass frame anchor.
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Page 47: Fireback Installation
We recommend cleaning the enamel surface with glass cleaner and a soft cloth. WARNING Metal firebacks are required for the 564 Diamond-Fyre. Install the firebacks prior to test- burning the fireplace. Install the firebacks prior to installing the crushed glass. Make sure the appliance is cool and electricity has been shut off to the fireplace before installation. - Page 48 Finalizing the Installation (for qualified installers only) Locate the exhaust restrictor on the firebox ceiling. Remove the two screws holding it in place and place the restrictor aside. Remove the two side fireback clips from the firebox ceiling. They are located at the outward edges of the firebox near the glass opening.
- Page 49 Finalizing the Installation (for qualified installers only) Replace the two side fireback clips to secure the firebacks in place (see step 5). Replace the exhaust restrictor. NOTE: you may need to adjust the restrictor position, consult the installation manual for details. Before replacing the glass tray, use a screwdriver to bend the four light deflectors up as shown below.
- Page 50 Finalizing the Installation (for qualified installers only) 12 Slide the rear glass tray skirt over the tab on the back wall of the firebox. When in place it will form an even edge with the glass tray. 13 Two light shields are included with this kit to prevent light from exiting the sides of the front glass tray skirt.
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Page 51: Crushed Glass Installation
Finalizing the Installation (for qualified installers only) Crushed Glass Installation Crushed Glass Install the crushed glass on the glass tray as shown below. Use 10 pounds of crushed glass (4.5 Kg). The glass should cover the glass tray and be evenly dispersed. NOTE: If converting to LP (propane), convert the appliance prior to placing the crushed glass. -
Page 52: Lp Conversion Instructions
Finalizing the Installation (for qualified installers only) LP Conversion Instructions Install the conversion kit prior to installing the gas line to ensure proper gas use. Remove the glass (see page 43). Remove the crushed glass (if installed - page 47) Remove the cast burner cover and place it aside. - Page 53 Finalizing the Installation (for qualified installers only) Remove the side burners. Each side burner has a bracket that inserts over a tab on the firebox floor. Lift the burner up and slide it away from center to remove. Remove the center burner by sliding it to the right. See the photo below. ©...
- Page 54 Finalizing the Installation (for qualified installers only) Follow the directions below to replace the orifices. Remove the three air shutters Left Side Orifice (they rotate away from the orifices and slide out). Center Orifice Right Side Orifice Use a 1/2" open end wrench Apply thread sealant to the LP to unscrew the three orifices.
- Page 55 Finalizing the Installation (for qualified installers only) Install the LP pilot orifice following the directions below. (a) Use a 7/16” open-end wrench to remove the pilot hood. (b) Remove and discard the Natural Gas (NG) orifice. Place the LP orifice in the pilot assembly then replace the pilot hood, tightening the pilot hood until it is snug (do not over-tighten).
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Page 56: Optional Equipment
Optional Equipment (for qualified installers only) Grill Installation Certain faces allow for installation of an upper and lower grill. Follow the directions below to install. Upper Grill Installation (FPX and Avalon) Swing the grill upwards to engage the upper slot. You Hold the grill at an angle and insert the lower slot over the lower bushing on will need to lift the grill slightly to get it over the bushing. - Page 57 Optional Equipment (for qualified installers only) Special Instructions Regarding Australian Fireplaces with Shadowbox Face The Australian fireplaces use a 240v rheostat. This rheostat operates in reverse to the 120v version. If you are using the Shadowbox face, make sure to discard the label on the face (it mis-represents rheostat operation).
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Page 58: Index Index
Index Index Additional Items Required ..........7 Minimum Framing Dimensions - Rear Vent Configuration ......12 Air Shutter Adjustment ..........44 Minimum Framing Dimensions - Top Vent Configuration ......13 Altitude Considerations ..........21 Nailing Brackets ............14 Approved Vent Configurations ........23 Overview ..............
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