Sony SLV-D500P Service Manual
Sony SLV-D500P Service Manual

Sony SLV-D500P Service Manual

Dvd player/ video cassette recorder
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3 7 63 1515 0
SERVICE MANUAL
TE
L 13942296513
System
Laser
Semiconductor laser
Format
VHS NTSC standard
Video recording system
Rotary head helical scanning FM system
Video heads
Double azimuth four heads
Video signal
NTSC color, EIA standards
Tape speed
3
SP: 33.35 mm/s (1
inches/s)
8
7
EP: 11.12 mm/s (
inches/s)
16
11
LP: 16.67 mm/s (
inches/s),
16
playback only
Maximum recording/playback time
8 hrs. in EP mode (with T-160 tape)
Rewind time
Approx. 1 min (with T-120 tape)
Tuner section
Channel coverage
VHF 2 to 13
UHF 14 to 69
CATV A-8 to A-1, A to W, W+1 to W+84
Antenna
75-ohm antenna terminal for VHF/UHF
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Audio characteristics
Frequency response
DVD VIDEO (PCM 96 kHz): 2 Hz to 44 kHz (±1.0
dB)/DVD VIDEO (PCM 48 kHz): 2 Hz to 22 kHz
(±0.5 dB)/CD: 2 Hz to 20 kHz (±0.5 dB)
Signal-to-noise ratio (S/N ratio)
115 dB (LINE OUT (L/R) AUDIO jacks only)
Harmonic distortion
0.003 %
Dynamic range
DVD VIDEO: 103 dB/CD: 99 dB
Wow and flutter
Less than detected value (±0.001% W PEAK)
The signals from LINE OUT L/R (AUDIO) jacks are
measured. When you play PCM sound tracks with a 96
kHz sampling frequency, the output signals from the
DIGITAL OUT (OPTICAL or COAXIAL) jack are
converted to 48 kHz sampling frequency.
Inputs and outputs
LINE IN 1 and LINE-2 IN
VIDEO IN, phono jack (1 each)
Input signal: 1 Vp-p, 75 ohms, unbalanced, sync
negative
AUDIO IN, phono jacks (2 each)
Input level: 327 mVrms
Input impedance: more than 47 kilohms
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SLV-D500P
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Refer to the SERVICE MANUAL of VHS MECHANI-
CAL ADJUSTMENT MANUAL VII for MECHANICAL
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ADJUSTMENTS. (9-921-790-11)
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SPECIFICATIONS

LINE OUT
VIDEO OUT, phono jack (1)
Output signal: 1 Vp-p, 75 ohms, unbalanced, sync
negative
AUDIO OUT, phono jacks (2)
Standard output: 327 mVrms
Load impedance: 47 kilohms
Output impedance: less than 10 kilohms
DIGITAL OUT
OPTICAL, Optical output jack
- 18 dBm (wave length: 660 nm)
COAXIAL, phono jack
Output signal: 0.5 Vp-p, 75 ohms
COMPONENT VIDEO OUT (Y, Pb, Pr)
Phono jack
Y: 1.0 Vp-p/Pb, Pr: 0.7 Vp-p, 75 ohms
S-VIDEO OUT
4-pin, mini-DIN jack
Y: 1.0 Vp-p, unbalanced, sync negative
C: 0.286 Vp-p, load impedance 75 ohms
Timer section
Clock
Quartz locked
Timer indication
12-hour cycle
Timer setting
8 programs (max.)
VIDEO CASSETTE RECORDER
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2 8
RMT-V501B
US Model
TS-10 MECHANISM
0 5
8
2 9
9 4
2 8
General
Power requirements
120 V AC, 60 Hz
Power consumption
28 W
Operating temperature
0°C to 45°C (32°F to 113°F)
Storage temperature
-20°C to 60°C (-4°F to 140°F)
Operating humidity
25% to 80%
Dimensions including projecting parts and controls
(w/h/d)
Approx. 430 × 95 × 303 mm
(Approx. 17 × 3.7 × 11.8 inches)
Mass
Approx. 4.0 kg (Approx. 8.8 lbs)
Supplied accessories
Remote commander (1)
Size AA (R6) batteries (2)
75-ohm coaxial cable with F-type connectors (1)
Audio/video cord (pinplug × 3 y pinplug 3) (1)
Design and specifications are subject to change without
notice.

DVD PLAYER/

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Summary of Contents for Sony SLV-D500P

  • Page 1: Specifications

    SLV-D500P 3 7 63 1515 0 RMT-V501B SERVICE MANUAL US Model TS-10 MECHANISM Refer to the SERVICE MANUAL of VHS MECHANI- CAL ADJUSTMENT MANUAL VII for MECHANICAL L 13942296513 ADJUSTMENTS. (9-921-790-11) SPECIFICATIONS System General Audio characteristics LINE OUT VIDEO OUT, phono jack (1)
  • Page 2 LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. — 2 —...
  • Page 3: Table Of Contents

    http://www.xiaoyu163.com 3 7 63 1515 0 TABLE OF CONTENTS Precautions 2-4-25 Belt Pulley Removal ························································ 2-19 2-4-26 Motor Capstan Ass’y Removal ······································· 2-19 Safety Precautions ·································································· 4 2-4-27 Post #8 Guide Ass’y Removal ········································· 2-20 Servicing Precautions ···························································· 6 2-4-28 Level Head Cleaner Ass’y Removal (Optional) ·············· 2-20 ESD Precautions ·····································································...
  • Page 4: Safety Precautions

    http://www.xiaoyu163.com 3 7 63 1515 0 PRECAUTIONS 1 SAFETY PRECAUTIONS 1) Before returning an instrument to the customer, always make a (4) Insulation Resistance Test Cold Check-(1) Unplug the power safety check of the entire instrument, including, but not limited supply cord and connect a jumper wire between the two prongs of to, the following items: the plug.
  • Page 5 http://www.xiaoyu163.com 3 7 63 1515 0 6) Product Safety Notice-Some electrical and mechanical parts have special safety-related characteristics which are often not evident from visual inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc.
  • Page 6: Servicing Precautions

    http://www.xiaoyu163.com 3 7 63 1515 0 2 SERVICING PRECAUTIONS CAUTION: Before servicing units covered by this service manual and its supplements, read and follow the Safety Precautions section of this manual. Note: If unforseen circument create conflict between the following servicing precautions and any of the safety precautions, always follow the safety precautions.
  • Page 7: Esd Precautions

    http://www.xiaoyu163.com 3 7 63 1515 0 3 ESD PRECAUSIONS Electrostatically Sensitive Devices (ESD) Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated circuits and some field-effect transistors and semiconductor chip components.
  • Page 8: Handling The Optical Pick-Up

    http://www.xiaoyu163.com 3 7 63 1515 0 4 HANDLING THE OPTICAL PICK-UP The laser diode in the optical pick up may suffer electrostatic breakdown because of potential static electricity from clothing and your body. The following method is recommended. (1) Place a conductive sheet on the work bench (The black sheet used for wrapping repair parts.) (2) Place the set on the conductive sheet so that the chassis is grounded to the sheet.
  • Page 9: Pick-Up Disassembly And Reassembly

    http://www.xiaoyu163.com 3 7 63 1515 0 5 PICK-UP DISASSEMBLY AND REASSEMBLY 5-1 Disassembly 5-2 Assembly 1) Replace the Pick-up. 1) Remove the power cord. 2) Remove the soldering 2 points on Pick-up. 2) Disassemble the Deck-Assy. 3) Reassemble the Deck-Assy. 3) Make solder land 2 points short on Pick-up.
  • Page 10 http://www.xiaoyu163.com 3 7 63 1515 0 MEMO L 13942296513 u163 — 10 — http://www.xiaoyu163.com...
  • Page 11: General

    • If you enter a new code number, the code number previously entered will be erased. The remote commander is preprogramed to control non-Sony TVs. If your TV is • If the TV uses a different remote control system from the one programed to work with the listed in the following table, set the appropriate manufacturer’s code number.
  • Page 12 • Be sure you make connections firmly. Loose connections may cause picture A Use this hookup if your TV has stereo jacks distortion. • If your TV does not match any of the examples provided, see your nearest Sony DVD-VCR Stereo receiver dealer or qualified technician.
  • Page 13 http://www.xiaoyu163.com 3 7 63 1515 0 Hookup 2 : DVD-VCR setup Hookup 2 (Plug and Play) Plug the DVD-VCR into an AC outlet. You have no cable box, or a cable box with only a few The DVD-VCR automatically presets the DVD-VCR’s clock and TV channels scrambled channels when the DVD-VCR is plugged into the AC outlet.
  • Page 14 http://www.xiaoyu163.com 3 7 63 1515 0 Press V/v to select “Auto”, then press Step 5 : Setting the clock ENTER. Using the Auto Clock Set feature SET UP Some TV and cable channels transmit time Press V/v to select the item you want. Then press B/b to make the setting. signals with their broadcasts.
  • Page 15 http://www.xiaoyu163.com 3 7 63 1515 0 Press V/v to select “Ant/Cable.” Step 6 : Presetting channels This DVD-VCR is capable of receiving VHF channels 2 to 13, UHF channels 14 to 69 and SET UP • To preset cable TV channels: unscrambled CATV channels 1 to 125.
  • Page 16: Basic Operations

    http://www.xiaoyu163.com 3 7 63 1515 0 ® Step 7 : Setting up the VCR Plus+ system How the VCR Plus+ system works Example of “PlusCode” Whenever you want to record a TV program, all you need to do is look up the “PlusCode” PlusCode number, a number assigned to each program SET UP...
  • Page 17 http://www.xiaoyu163.com 3 7 63 1515 0 To watch slow motion in continuous play mode (DVD and VIDEO CD Press H PLAY. only) The disc tray closes and the Press X PAUSE, then press M SLOW y. With each press, the playback speed DVD player starts playback.
  • Page 18: Playing A Tape

    http://www.xiaoyu163.com 3 7 63 1515 0 Press H PLAY. Playing a tape The display window shows the playback time. Before you start ... When the tape reaches the end, • Turn on the DVD-VCR and your TV. it will rewind automatically. •...
  • Page 19: Recording Tv Programs Using The Timer

    http://www.xiaoyu163.com 3 7 63 1515 0 To watch another TV program while recording Press SP/EP to select the tape speed, SP or EP. Press TV/VIDEO to display “TV” in the display window. EP (Extended Play) provides recording time three times as long as SP (Standard Play).
  • Page 20 http://www.xiaoyu163.com 3 7 63 1515 0 To stop recording Recording TV programs using the Dial To stop the DVD-VCR while recording, press SELECT VIDEO and then press x STOP. Timer Daily/weekly recording In step 4 above, press v to select the recording pattern. Each time you press v, the The Dial Timer function allows you to make ?/1 POWER x STOP...
  • Page 21 http://www.xiaoyu163.com 3 7 63 1515 0 To set the clock About the Demonstration Mode The Dial Timer function has a Demonstration Mode that allows the user, such as a Hold down DIAL TIMER so that MONTH indicator appears in the display salesperson, to enter more than eight examples of timer settings when demonstrating window.
  • Page 22: Advanced Hookups

    http://www.xiaoyu163.com 3 7 63 1515 0 Press B/b to select the tape speed, Auto, SP, Checking/changing/canceling timer or EP. settings Press ENTER to confirm the setting. To enter another setting, repeat steps 1 to 7. Press O RETURN to exit the menu. CLEAR SET UP TIMER...
  • Page 23: Dvd Settings And Adjustments

    http://www.xiaoyu163.com 3 7 63 1515 0 B Use this hookup if your A/V reciever has a Dolby Digital or DTS* S-Video/Component Video hookup decoder, a digital input jack and 6 speakers This connection will allow you to use the Dolby Digital or DTS decoder function of your AV amplifier (receiver).
  • Page 24: Screen Setup

    http://www.xiaoyu163.com 3 7 63 1515 0 Notes Press V/v to select the setup item from the displayed list: • If you select surround setting while playing a DVD, the player does not output Dolby Digital “Dolby Digital,” “DTS,” or “Audio DRC.” signals from the DIGITAL AUDIO OUT (OPTICAL or COAXIAL) jack (when you set “Dolby Digital”...
  • Page 25: Setting The Display Or Sound Track Language

    http://www.xiaoyu163.com 3 7 63 1515 0 • Video Out Setting the display or sound track You must set this setting when you use S VIDEO OUT or COMPONENT VIDEO OUT jacks to connect to the TV. language The default setting is indicated in bold print. S-Video Select this when you use the S VIDEO OUT jack on the rear panel to connect to the TV.
  • Page 26: Dvd Additional Operations

    http://www.xiaoyu163.com 3 7 63 1515 0 Press V/v to select “Parental,” then press Press V/v to select the level you want, then ENTER. press ENTER. The options are as follows. Level 8 (Adult) y Level 7 y Level 6 y Level 5 y Level 4 y Level 3 y Level 2 y Level 1 (Kids Safe) The lower the value, the stricter the limitation.
  • Page 27: Displaying The Subtitle

    http://www.xiaoyu163.com 3 7 63 1515 0 Displaying the subtitle Changing the angles If subtitles are recorded on the disc, you can If various angles (multi-angles) for a scene SUBTITLE ANGLE change the subtitles or turn them on and off are recorded on the DVD, “ ”...
  • Page 28: Using Bookmarks

    http://www.xiaoyu163.com 3 7 63 1515 0 Playing in random order (Shuffle play) Playing repeatedly (Repeat play) You can shuffle the playback order of tracks. You can play all of the titles or tracks on a Subsequent “shuffling” may produce a CLEAR disc or a single title, chapter, or track CLEAR...
  • Page 29: Virtual Surround Setting

    http://www.xiaoyu163.com 3 7 63 1515 0 Virtual surround setting Changing the sound When you connect a stereo TV or 2 front When playing a DVD recorded in multiple speakers, SURROUND lets you enjoy surround audio formats (PCM, Dolby Digital, or sound effects by using sound imaging to create DTS), you can change the audio format.
  • Page 30: Playing Jpeg Image Files

    http://www.xiaoyu163.com 3 7 63 1515 0 About MP3 audio tracks Press V/v or ./ > to select the desired track, then press ENTER. You can play MP3 audio tracks on CD-ROMs, CD-Rs, or CD-RWs. However, the The selected track starts playing. discs must be recorded according to ISO9660 level 1, level 2, or Joliet format for the When a track or album is being played, its title is shaded.
  • Page 31 http://www.xiaoyu163.com 3 7 63 1515 0 To enjoy the Slide show Press ./ > to select the next/previous Press V/v/B/b to select an image in the ALBUM ALBUM page, press V/v/B/b to select an display, then press ENTER. image in the ALBUM display, ! then press Press B/b to select SLIDE, then press ENTER.
  • Page 32: Vcr Additional Operations

    http://www.xiaoyu163.com 3 7 63 1515 0 VCR Additional Operations Quick Timer Recording Recording stereo and bilingual programs After you have started recording, you can have the VCR stop recording automatically z REC after a specified duration. Recording stereo programs x STOP When you receive a program broadcast in stereo, press AUDIO to display “Hi-Fi”...
  • Page 33: Changing Menu Options

    http://www.xiaoyu163.com 3 7 63 1515 0 Changing menu options Adjusting the picture (tracking) Press SET UP when the DVD player is in stop Although the VCR automatically adjusts the tracking mode. when playing a tape, distortion may occur if the recording is in poor condition.
  • Page 34: Additional Information

    300-ohm twin VHF/UHF antenna, use an antenna connector lead cable (not supplied) to connect the antenna to the If you have any questions or problems not covered below, please consult your nearest Sony DVD-VCR. dealer. (For customers in USA) Antenna...
  • Page 35 • No picture (or is not available in your area, have the heads cleaned at black & white your nearest Sony dealer (a standard service fee will be charged). Do not use a commercially available liquid screen appears) type cleaning cassette, as it may damage the video heads.
  • Page 36: Index To Parts And Controls

    http://www.xiaoyu163.com 3 7 63 1515 0 Interlace format (page 64) Glossary Interlace format shows every other line of an image as a single “field” and is the standard method for displaying images on television. Chapter (page 34) DVD (page 6) The even number field shows the even Sections of a picture or a music feature that A disc that contains up to 8 hours of moving...
  • Page 37 (19) Croatian W MUTING/ZOOM button (10) (71) Czech [for DVD] ZOOM button Danish [for VIDEO] No function German [for Sony TV only] MUTING button English X SP (Standard Play)/EP (Extended Play) button (40) Spanish Y TV/VIDEO button (41) Finish French...
  • Page 38 http://www.xiaoyu163.com 3 7 63 1515 0 Index Numerics 16:9 63 JPEG 6 Safety tab 41 4:3 Letter Box 63 SAP (Second Audio Program) 4:3 Pan Scan 63 Language selecting 19 Searching LP mode 41 at various speeds 32 Adjusting for a blank portion 95 picture 96 for the counter 0 point 95 Monaural 93...
  • Page 39: Disassembly And Reassembly

    SLV-D500P 3 7 63 1515 0 2. DISASSEMBLY AND REASSEMBLY 2-1 CABINET AND PCB 2-1-1 Cabinet Top Removal 2-1-3 Ass’y Front Panel Removal 2 Lift up the Cabinet Top in the direction of arrow. 1 RELEASE 4 HOOKS (Top View)
  • Page 40: Chassis Removal

    http://www.xiaoyu163.com 3 7 63 1515 0 2-1-5 Chassis Removal 2 REMOVE 4 SCREWS 1 REMOVE 2 SCREWS VCR DECK 3 REMOVE 3 SCREWS DVD DECK 5 REMOVE 2 SCREWS 4 REMOVE 2 SCREWS VCR MAIN PCB DVD MAIN PCB L 13942296513 Fig.
  • Page 41: Circuit Board Locations

    http://www.xiaoyu163.com 3 7 63 1515 0 2-2 CIRCUIT BOARD LOCATIONS L 13942296513 u163 Fig. 2-7 Circuit Board Locations http://www.xiaoyu163.com...
  • Page 42: Vcr Deck Parts Locations

    http://www.xiaoyu163.com 3 7 63 1515 0 2-3 VCR DECK PARTS LOCATIONS 2-3-1 Top View L 13942296513 Fig. 2-8 Top parts Location-1 1 GEAR FL CAM 2 MOTOR LOADING ASS’Y 3 LEVER FL ARM ASS’Y 4 HOLDER FL CASSETTE ASS’Y 5 LEVER FL DOOR 6 SLIDER DRIVE u163 http://www.xiaoyu163.com...
  • Page 43 http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 qa q; qs Fig. 2-9 Top Parts Location-2 1 FE HEAD 8 DISK S REEL 2 CYLINDER ASS’Y 9 LEVER S BRAKE ASS’Y 3 ACE HEAD ASS’Y q; GEAR IDLE 4 LEVER UNIT PINCH ASS’Y qa LEVER IDLE 5 LEVER #9 GUIDE ASS’Y qs LEVER T BRAKE ASS’Y...
  • Page 44: Bottom View

    http://www.xiaoyu163.com 3 7 63 1515 0 2-3-2 Bottom View 1 2 3 L 13942296513 9 q; Fig. 2-10 Bottom Parts Location 1 GEAR JOINT 1 2 GEAR JOINT 2 3 BRAKET GEAR 4 MOTOR CAPSTAN ASS’Y 5 LEVER T LOAD ASS’Y 6 GEAR LOADING DRIVE 7 LEVER S LOAD ASS’Y 8 HOLDER CLUTCH ASS’Y...
  • Page 45: Vcr Deck

    http://www.xiaoyu163.com 3 7 63 1515 0 2-4 VCR DECK 2-4-1 Holder FL Cassette Ass’y Removal 2-4-2 Lever FL Door Removal 1) Pull the Holder FL Cassette Ass’y 1 to the eject position. 1) Release the Hook 2 and Remove the Lever FL Door 1 in the 2) Pull the Holder FL Cassette Ass’y 1 as grasping the Holder FL direction of arrow “A”.
  • Page 46: Slider Fl Drive, Gear Fl Cam Removal

    http://www.xiaoyu163.com 3 7 63 1515 0 2-4-3 Slider FL Drive, Gear FL Cam Removal 2-4-4 Lever FL Arm Ass’y Removal 1) Pull the Slider FL Drive 1 to the front direction. 1) Push the hole “A” in the direction of arrow “B” use the pin.(about 2) Remove the Slider FL Drive 1 in the direction of arrow.
  • Page 47: Gear Worm Wheel Removal

    http://www.xiaoyu163.com 3 7 63 1515 0 2-4-5 Gear Worm Wheel Removal 2-4-6 Cable Flat Removal 1) Remove the Gear Worm wheel 1. 1) Remove the Drum connecting part of Cable Flat 1 from Connector Waffer 2. 2) Remove the Loading Motor connecting part of Cable Flat 1 from Connector Waffer 3.
  • Page 48: Motor Loading Ass'y Removal

    http://www.xiaoyu163.com 3 7 63 1515 0 2-4-7 Motor Loading Ass’y Removal 2-4-8 Bracket Gear, Gear Joint 2, 1 Removal 1) Remove the screw 1. 1) Remove the SCREW 1. 2) Remove the Motor Loading Ass’y 2. 2) Remove the Bracket Gear 2. 3) Remove the Gear Joint 2 3.
  • Page 49: Gear Loading Drive, Slider Cam

    http://www.xiaoyu163.com 3 7 63 1515 0 2-4-9 Gear Loading Drive, Slider Cam, 2-4-10 Gear Loading Drive, Slider Cam, Lever Load S, T Ass’y Removal Lever Load S, T Ass’y Assembly 1) Remove the Belt Pulley. (Refer to Fig. 2-38) 1) When reinstalling, be sure to align dot of Lever Load T Ass’y 1 2) Remove the Gear Loading Drive 1 after releasing Hook [A] in with dot of Lever Load S Ass’y 2 as shown in drawing, (Refer to the direction arrow as shown in detail drawing.
  • Page 50: Lever Pinch Drive, Lever Tension Drive Removal

    http://www.xiaoyu163.com 3 7 63 1515 0 2-4-11 Lever Pinch Drive, 2-4-12 Lever Tension Ass’y, Lever Tension Drive Removal Band Brake Ass’y Removal 1) Remove the Lever Pinch Drive 1, Lever Tension Drive 2. 1) Remove the Lever Brake S Ass’y (Refer to Fig 2-25). 2) Remove the Spring Tension Lever 1.
  • Page 51: Lever Brake S, T Ass'y Removal

    http://www.xiaoyu163.com 3 7 63 1515 0 2-4-13 Lever Brake S, T Ass’y Removal 2-4-14 Gear Idle Ass’y Removal 1) Release the Hook [A] and the Hook [B], [C] in the direction of 1) Push the Lever Idle 1 in the direction of arrow “A”, “B”. arrow as shown in Fig 2-25.
  • Page 52: Disk S, T Reel Removal

    http://www.xiaoyu163.com 3 7 63 1515 0 2-4-15 Disk S, T Reel Removal 2-4-16 Holder Clutch Ass’y Removal 1) Lift the Disk S, T Reel 1, 2. 1) Remove the Washer Slit 1. 2) Lift the Holder Clutch Ass’y 2. Note: When you reinstall Holder Clutch Ass’y 1) Check the condition of spring as shown in detail A.
  • Page 53: Lever Up Down Ass'y, Gear Center Ass'y Removal

    http://www.xiaoyu163.com 3 7 63 1515 0 2-4-17 Lever Up Down Ass’y, Gear Center 2-4-18 Guide Cassette Door Removal Ass’y Removal 1) Lift the Hook [A]. 2) Rotate the Guide Cassette Door 1 in the direction of arrow. 1) Remove the 2 hooks in the direction of arrow as shown Fig. 2-29 and lift the Lever Up Down Ass’y 1.
  • Page 54: Lever Unit Pinch Ass'y, Plate Joint

    http://www.xiaoyu163.com 3 7 63 1515 0 2-4-19 Lever Unit Pinch Ass’y, Plate Joint, 2-4-20 Lever #9 Guide Ass’y Removal Spring Pinch Drive Removal 1) Remove the Spring #9 Guide 1. 2) Lift the Spring #9 Guide Ass’y 2 in the direction of arrow “A”. 1) Lift the Unit Pinch Ass’y 1.
  • Page 55: Fe Head Removal

    http://www.xiaoyu163.com 3 7 63 1515 0 2-4-22 ACE Head Removal 2-4-21 FE Head Removal 1) Pull out the FPC from connector of ACE Head Ass’y 2. 1) Remove the screw 1. 2) Remove the screw 1. 2) Lift the FE Head 2. 3) Lift the ACE Head Ass’y 2.
  • Page 56: Slider S, T Ass'y Removal

    http://www.xiaoyu163.com 3 7 63 1515 0 2-4-23 Slider S, T Ass’y Removal 2-4-24 Plate Ground Deck, Cylinder Ass’y Removal 1) Move the Slider S, T Ass’y 1, 2 to slot, and then lift it to remove. 1) Remove the 3 Screws 1. (Refer to arrow) 2) Lift the Plate Ground Deck 2.
  • Page 57: Ao Y

    http://www.xiaoyu163.com 3 7 63 1515 0 2-4-25 Belt Pulley Removal 2-4-26 Motor Capstan Ass’y Removal 1) Remove the Belt Pulley 1. 1) Remove the Damper Capstan 1 in the direction of arrow. 2) Remove the 3 Screws 2. Note: Take extreme care not to get grease on Belt Pulley 1 at 3) Remove the Motor Capstan Ass’y 3.
  • Page 58: Post #8 Guide Ass'y Removal

    http://www.xiaoyu163.com 3 7 63 1515 0 2-4-27 Post #8 Guide Ass’y Removal 2-4-29 How to Eject the Cassette Tape (If the unit does not operate on condition that is 1) Rotate the Post #8 Guide Ass’y 1 in the direction of arrow to lift inserted into housing Ass’y) 1) Turn the Gear worm 1 clockwise with screw driver.(Refer to arrow)
  • Page 59: The Table Of Cleaning, Lubrication And Replacement Time About Principal Parts

    http://www.xiaoyu163.com 3 7 63 1515 0 2-5 THE TABLE OF CLEANING, LUBRICATION AND REPLACEMENT TIME ABOUT PRINCIPAL PARTS 1) The replacement time of parts is not life of parts. 2) The table 2-1 is that the VCR Set is in normal condition (normal temperature, normal humidity). The checking period may be changed owing to the condition of use, runtime and environmental conditions.
  • Page 60: Dvd Deck

    http://www.xiaoyu163.com 3 7 63 1515 0 2-6 DVD DECK 2-6-1 Tray Disc Removal 1) Insert a Screw Driver 1 into Emergency Hole 2 and push the Slider Housing 3 in the direction arrow “A”. 2) When the Tray Disc 4 comes out a little, pull it in the direction arrow “B” by hand. 3) Pull the Tray Disc 4 to disassemble , while simultaneously pushing 2 Stoppers 5 (left, right) in the direction arrow “C”, “D”.
  • Page 61: Assy P/U Deck Removal

    http://www.xiaoyu163.com 3 7 63 1515 0 2-6-2 Assy P/U Deck Removal 1) Disconnect DCN2 1, DCN3 2. 2) Lift down the Assy P/U Deck 3 while simultaneously pushing 2 Hooks 4, 5 in the direction of arrow “A”, “B”. 4 HOOK "A"...
  • Page 62: Housing Ass'y Removal

    http://www.xiaoyu163.com 3 7 63 1515 0 2-6-3 Housing Ass’y Removal 1) Remove Belt 1. 2) Push the Hook 2 in the direction arrow “A” and lift up Pulley Gear 3. 3) Push the Slider Housing 5 in the direction arrow “B” and lift up the Gear Tray 4. 4) Lift up the Slider Housing 5.
  • Page 63: Sub Chassis Removal

    http://www.xiaoyu163.com 3 7 63 1515 0 2-6-4 Sub Chassis Removal 1) Remove the Soldering of Motor Feed (+, - wire) 1. 2) Remove the 4 Screws 2. 3) Lift up the Ass’y Brkt Deck 3. 2 4 SCREWS 3 ASSY-BRAK DECK 1 SOLDERING OF MOTOR FEED (+, - WIRE) L 13942296513...
  • Page 64: Ass'y Brkt Deck Removal

    http://www.xiaoyu163.com 3 7 63 1515 0 2-6-5 Ass’y Brkt Deck Removal 1) Push the Hook 1 in the direction arrow “A” and lift up Gear Feed B 2. 2) Remove 3 Screws 3 and 3 Holder Cam Skew 4. 3) Remove Shaft Pick-Up 5 and Pick-Up Assy 6. 4) Remove Gear Feed A 7.
  • Page 65: Block Diagram

    http://www.xiaoyu163.com SLD-D500P 3 7 6 3 1 5 1 5 0 3. BLOCK DIAGRAM 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 http://www.xiaoyu163.com...
  • Page 66 http://www.xiaoyu163.com 3 7 6 3 1 5 1 5 0 MEMO 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 3-4E http://www.xiaoyu163.com...
  • Page 67: Pcb Diagrams

    SLV-D500P 3 7 6 3 1 5 1 5 0 4. PCB DIAGRAMS 4-1 VCR Main - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-3...
  • Page 68: Vcr Main

    http://www.xiaoyu163.com 3 7 6 3 1 5 1 5 0 4-1 VCR MAIN COMPONENT SIDE 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 http://www.xiaoyu163.com...
  • Page 69 http://www.xiaoyu163.com 3 7 6 3 1 5 1 5 0 CONDUCTOR SIDE 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 http://www.xiaoyu163.com...
  • Page 70: Dvd Main

    http://www.xiaoyu163.com 3 7 6 3 1 5 1 5 0 4-2 DVD MAIN 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 http://www.xiaoyu163.com...
  • Page 71: Function-Timer

    http://www.xiaoyu163.com 3 7 6 3 1 5 1 5 0 4-3 FUNCTION-TIMER COMPONENT SIDE 1 3 9 4 2 2 9 6 5 1 3 CONDUCTOR SIDE w w w u 1 6 3 4-10 http://www.xiaoyu163.com...
  • Page 72: Dial-Timer

    http://www.xiaoyu163.com 3 7 6 3 1 5 1 5 0 7-4 DIAL TIMER COMPONENT SIDE 1 3 9 4 2 2 9 6 5 1 3 CONDUCTOR SIDE w w w u 1 6 3 4-11 4-12E http://www.xiaoyu163.com...
  • Page 73: Schematic Diagrams

    SLV-D500P 3 7 6 3 1 5 1 5 0 5. SCHEMATIC DIAGRAMS Block Identification of Main PCB - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-3...
  • Page 74: Block Identification Of Main Pcb

    http://www.xiaoyu163.com 3 7 6 3 1 5 1 5 0 BLOCK IDENTIFICATION OF MAIN PCB VCR MAIN PCB <Component Side> <Conductor Side> 1 3 9 4 2 2 9 6 5 1 3 DVD MAIN PCB w w w u 1 6 3 <Component Side>...
  • Page 75 http://www.xiaoyu163.com 3 7 6 3 1 5 1 5 0 5-1 S.M.P.S. 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 http://www.xiaoyu163.com...
  • Page 76: Power Drive

    http://www.xiaoyu163.com 3 7 6 3 1 5 1 5 0 5-2 POWER DRIVE 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 http://www.xiaoyu163.com...
  • Page 77: Logic/Function-Timer

    http://www.xiaoyu163.com 3 7 6 3 1 5 1 5 0 5-3 LOGIC/FUNCTION-TIMER 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 5-10 http://www.xiaoyu163.com...
  • Page 78: Audio/Video

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  • Page 79: Hi-Fi/Mts

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  • Page 80: Input-Output

    http://www.xiaoyu163.com 3 7 6 3 1 5 1 5 0 5-6 INPUT-OUTPUT 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 5-15 5-16 http://www.xiaoyu163.com...
  • Page 81: Dvd Main-Micom/Av Decoder

    http://www.xiaoyu163.com 3 7 6 3 1 5 1 5 0 5-7 DVD MAIN-MICOM/AV DECODER 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 5-17 5-18 http://www.xiaoyu163.com...
  • Page 82: Dvd Servo

    http://www.xiaoyu163.com 3 7 6 3 1 5 1 5 0 5-8 DVD SERVO 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 5-19 5-20 http://www.xiaoyu163.com...
  • Page 83: Dvd Audio/Video

    http://www.xiaoyu163.com 3 7 6 3 1 5 1 5 0 5-9 DVD AUDIO/VIDEO 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 5-21 5-22 http://www.xiaoyu163.com...
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  • Page 85: Alignment And Adjustments

    SLV-D500P 3 7 63 1515 0 6. ALIGNMENT AND ADJUSTMENTS 6-1 VCR ADJUSTMENT 6-1-1 Reference 1) X-Point (Tracking center) adjustment, “Head switching adjustment” can be adjusted with remote control. 2) When replacing the Main PCB Micom (IC601) be sure to adjust the “Head switching adjustment”.
  • Page 86 http://www.xiaoyu163.com 3 7 63 1515 0 6-1-1(b) TEST location for adjustment mode setting L 13942296513 Short-Circuit for few seconds and release. (Just one time) Fig. 6-2 Main PCB (Top View) u163 http://www.xiaoyu163.com...
  • Page 87: Head Switching Point Adjustment

    http://www.xiaoyu163.com 3 7 63 1515 0 6-1-2 Head Switching Point Adjustment 1) Playback the alignment tape. 2) Intermittently short-circuit the two Test Points on Main PCB while setting the adjustment mode. (See Fig. 6-2) 3) Press the “1, 0” buttons ; remote control adjustment operates automatically. (See Fig. 6-1) L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 88: Dvd Adjustment

    http://www.xiaoyu163.com 3 7 63 1515 0 6-2 DVD ADJUSTMENT 6-2-1 Location of Test Point L 13942296513 Fig. 6-3 Location of test Point (Main PCB - Top Side) u163 http://www.xiaoyu163.com...
  • Page 89: Skew Adjustment

    http://www.xiaoyu163.com 3 7 63 1515 0 6-2-2 Skew Adjustment 6-2-2(a) Adjustment Spec. and Test Point < Table 6-2 > Test Disc Adjustment Spec. Test Point Adjustment Location TDV-533 “ENV” Ass’y Deck - Top Side Chapter 14 Flat Waveform (DVD Main PCB - Top Side) (See Fig.
  • Page 90 http://www.xiaoyu163.com 3 7 63 1515 0 6-2-2(b) SKEW Adjustment Method Needed to minimize the variations in Skew of the Pickup unit and to provide optimum match with the recorded signal on the Disc. 1) Connect an Oscilloscope to the “ENV” Test Point (See Fig. 6-3). 2) Connect Power, Open the Tray and Play CH.
  • Page 91: Vcr Mechanical Adjustment

    http://www.xiaoyu163.com 3 7 63 1515 0 6-3 VCR MECHANICAL ADJUSTMENT 6-3-1 Tape Transport System and Adjustment Locations The tape transport system has been adjusted precisely in the factory. Alignment is not necessary except for the following : 1) Noise observed on the screen. 2) Tape damage.
  • Page 92: Tape Transport System Adjustment

    http://www.xiaoyu163.com 3 7 63 1515 0 6-3-2 Tape Transport System Adjustment When parts are replaced, perform the required adjustments by referring to procedures for the tape transport system. If there are any changes to the tape path, first run a T-120 tape and make sure excessive tape wrinkle does not occur at the tape guides. If tape wrinkle is observed at the guide roller S, T, turn the guide roller S, T until wrinkle disappears.
  • Page 93 http://www.xiaoyu163.com 3 7 63 1515 0 b. ACE HEAD TILT ADJUSTMENT 1) Playback a blank tape and observe the position of the tape at the lower flange of tape guide. 2) Confirm that there is no curl or wrinkle at the lower flange of tape guide as shown in Fig. 6-10 (B). 3) If a curl or wrinkle of the tape occurs, slightly turn the screw (A) tilt adjust on the ACE head ass’y.
  • Page 94 http://www.xiaoyu163.com 3 7 63 1515 0 d. ACE HEAD POSITION (X-POINT) ADJUSTMENT 1) Playback the alignment tape (Color bar) 2) Intermittently short-circuit the two Test Points on Main PCB . (See Fig. 6-2) 3) Press the “0, 5” remote control buttons, then adjustment is operates automatically. (See Fig. 6-1) 4) Connect the CH-1 probe to “Envelope”...
  • Page 95 http://www.xiaoyu163.com 3 7 63 1515 0 (2) Linearity adjustment (Guide roller S, T adjustment) 1) Playback the Mono Scope alignment tape (SP mode). 2) Observe the video envelope signal on an oscilloscope (triggered by the video switching pulse). 3) Make sure the video envelope waveform (at its minimum) meets the specification shown in Fig. 6-12. If it does not, adjust as follows : Note: a=Maximum output of the video RF envelope.
  • Page 96 http://www.xiaoyu163.com 3 7 63 1515 0 6) Play back the Mono Scope alignment tape (SP mode). 7) Connect an oscilloscope CH-1 to the “Envelope” and CH-2 to the “H’D SW Pulse” for triggering. 8) Turn the guide roller heads with a flat head ( ) driver to obtain a flat video RF envelope as shown in Fig.
  • Page 97: Reel Torque

    http://www.xiaoyu163.com 3 7 63 1515 0 (4) Envelope Check 1) Make recordings on T-120 (E-120) and T-160 (E-180) tape. Make sure the playback output envelope meets the specification as shown in Fig. 6-16. 2) Play back a self recorded tape (recording made on the unit using with T-120 (E-120). The video envelope should meet the specification as shown in Fig.
  • Page 98 http://www.xiaoyu163.com 3 7 63 1515 0 MEMO L 13942296513 u163 6-14E http://www.xiaoyu163.com...
  • Page 99: Troubleshooting

    SLV-D500P 3 7 63 1515 0 7. TROUBLESHOOTING L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 100 http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 u163 http://www.xiaoyu163.com...
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  • Page 108 http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 u163 7-10 http://www.xiaoyu163.com...
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  • Page 110 http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 u163 7-12 http://www.xiaoyu163.com...
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  • Page 117: Repair Parts List

    SLV-D500P 3 7 63 1515 0 8. REPAIR PARTS LIST 8-1 Exploded Views - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -...
  • Page 118: Exploded Views

    http://www.xiaoyu163.com 3 7 63 1515 0 8-1 EXPLODED VIEWS NOTE: • -XX, -X mean standardized parts, so they may • The mechanical parts with no reference number The components identified by mark have some differences from the original one. in the exploded views are not supplied. dotted line with mark are critical for safety.
  • Page 119: Vcr Mechanical Parts (Top Side)

    http://www.xiaoyu163.com 3 7 63 1515 0 8-1-2 VCR Mechanical Parts (Top Side) G001 K490 not supplied G555 not supplied not supplied not supplied not supplied G510 not supplied not supplied G680 G480 K546 K250 G560 K240 K248 L 13942296513 not supplied G681 B410 K350...
  • Page 120: Vcr Mechanical Parts (Bottom Side)

    http://www.xiaoyu163.com 3 7 63 1515 0 8-1-3 VCR Mechanical Parts (Bottom Side) G542 B462 not supplied not supplied not supplied B560 not supplied not supplied not supplied not supplied supplied not supplied not supplied not supplied L 13942296513 not supplied not supplied not supplied not supplied...
  • Page 121: Dvd Mechanical Parts

    http://www.xiaoyu163.com 3 7 63 1515 0 8-1-4 DVD Mechanical Parts not supplied H105 H106 not supplied H103 not supplied H108 H211 H241 H206 H206 H104 H207 H203 L 13942296513 H202 H205 H204 H210 not supplied The components identified by mark dotted line with mark are critical for safety.
  • Page 122: Electrical Parts List

    http://www.xiaoyu163.com DVD MAIN VCR MAIN 3 7 63 1515 0 8-2 ELECTRICAL PARTS LIST NOTE: • Items marked “*” are not stocked since they are When indicating parts by reference number, • Due to standardization, replacements in the seldom required for routine service. Some delay please include the board name.
  • Page 123 http://www.xiaoyu163.com VCR MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks S601A 3-075-066-01 HOLDER-SENSOR < DISPLAY > S602A 3-075-066-01 HOLDER-SENSOR DT701 9-885-037-91 LED DISPLAY LTG-0262M-01 < CAPACITOR > < FUSE > 0 C1S04 1-165-573-11 CONDENSER FILM 0.1uF...
  • Page 124 http://www.xiaoyu163.com VCR MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks Q1P102 1-804-429-11 TRANSISTOR KSR2001 Q1P103 1-804-421-11 TRANSISTOR KSC945 Q1P105 1-804-424-11 TRANSISTOR KSC2328AY Q1P106 1-804-424-11 TRANSISTOR KSC2328AY Q1P107 1-804-424-11 TRANSISTOR KSC2328AY Q1P108 1-804-429-11 TRANSISTOR KSR2001 Q1P109 1-804-421-11 TRANSISTOR KSC945 Q1P110 1-804-424-11 TRANSISTOR KSC2328AY...
  • Page 125 SLV-D500P 3 7 63 1515 0 L 13942296513 u163 Sony Corporation 2003F0500-1 Home Storage Company 9-929-771-31 ©2003. 6 — 146 — Published by Customer Support Dept. http://www.xiaoyu163.com...

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