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Manufacturer of Dimensions™ Inverters Form: 122039B 4467 White Bear Parkway St. Paul, MN 55110 January 2007 Phone: 651-653-7000 Fax: 651-653-7600 E-mail: inverterinfo@sensata.com Web: www.dimensions.sensata.com ISO 9001:2000 Registered Company DC to AC Power Inverters Owners Manual for Models: ADI-12W6 ADI-12W8 Including Options:...
Save this manual and keep it in a safe place. 1.1 Warning and Danger Symbols: To reduce the risk of electrical shock and to ensure the safe operation of your Dimensions power inverter, the following symbols are used throughout the manual. ATTENTION: DANGER: Important operating instructions.
Peak Output (Amps AC) Input Current (Amps DC) Up to 60 Up to 80 Weight (lbs.) Dimensions – LxWxH – (Inches) 15 x 8¾ x 4½ 15 x 8¾ x 4½ BATTERY CHARGER “B3” - Optional Three Step Output Voltage (Volts DC)
Technical Description 3.1 DC to AC Power Inverter: A power inverter supplies usable 120VAC, 60Hz power by inverting DC power storage in a bank of batteries. The inverter has an optional battery charger (“B3” option, 12W8 model only) and an automatic fast transfer switch (“T” option). See section 3.2 for all options available with this inverter model.
3.2 Available Options 3.2.1 External Power Mode – “T” option: 120 VAC, 60 Hz external power can be applied directly to the inverter when connecting the AC plug cord extending from the inverter (available with the “T” option only) to an AC outlet. If external power is available, the internal transfer switch cannot be defeated;...
Inverter Physical Description 4.1 Inverter Module Figure 1: Inverter physical description Item # Description Function Field wiring compartment faceplate. Covers the AC and DC wiring compartment. Remove the faceplate to access the wiring compartment. DC cable entry opening Allows the Red (+) and Black (-) cables to reach the inverter’s DC input.
4.2 LED Remote Control/Status Panel FIGURE 2: LED Remote Control/Status Panel “On/Off” Switch: Turns the inverter on or off. External power: Green LED that indicates the inverter is operating in external power mode. Inverter power: Green LED that indicates the inverter is operating in inverter power mode.
Installation 5.1 Tools for Installation: Tools required for installation: Connectors (butt type and insulated), drill, Crimpers (for insulated and non-insulated connectors), volt meter with probes, electrical tape, #2 Phillips screwdriver, wire cutters, wire strippers, cable ties, tape measure. 5.2 System Components: Picture Model and Description Qty.
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Case W • All dimensions are in inches Figure 3: Footprint Figure 4 Control Panel Footprint Form 122039...
Inverter Wiring: 6.1 DC Wiring: It is recommended in all cases to use stranded copper wires. Use SGX cross-linked polyurethane insulation type that complies with the high temperature insulation requirements (125°C.) of SAE J-1127 and vehicle manufacturer requirements. Wire gauge recommendations are minimum. For higher temperature rated applications inside engine spaces or large motor loads and other applications with high surge currents use wire gauge 1 to 2 sizes larger than shown on table I.
6.2 Connecting the DC cables: Damage to the inverter not covered under warranty will occur if correct polarity is not observed when installing the DC input cables. • Remove the inverter field-wiring compartment faceplate to access the DC input lugs. •...
Deep Cycle Battery Comments: Do not use vehicle-starting batteries; deep discharge cycles typical with inverter applications can shorten the life of this type of batteries. • Install at least one auxiliary deep cycle battery to feed the inverter directly. Depending on the application running time more batteries could be added if necessary.
6.4 DC Wiring Diagram Red wire (“R3” option only) Red Wire (+) Black Wire (-) Violet wire (Not available with “R” or “ R3”) Remote On/Off Switch (Customer supplied) Fuse Fuse Flat Cable Fuse 12V Auxiliary Battery Charge Cable Black (-) Charge Cable External Power Red (+)
6.5 AC Wiring Diagram 120VAC*, 60Hz Input “T” Option H N G 120 VAC*, 60 Hz Output H: Hot Wire – Black N: Neutral Wire – White G: Ground Wire - Green * 100VAC, 60Hz for inverters having the “F3” option •...
Operation and Troubleshooting 7.1 Operation Turning the Inverter “ON”: 7.1.1 • To turn the inverter ON by switching on the remote On/Off switch. • If the inverter has the “T” or “B3” options the green LED “Inverter Power” will come on only in the event that there is no external power 120VAC, 60 Hz (100 VAC, 60 Hz if “F3”...
FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. WARNING: ® LIMITATIONS ON USE: DIMENSIONS brand products are not intended for use in connection with Life Support Systems and for Avionic use. Sensata Technologies makes no warranty or representation in connection with their products for such uses.
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