Vertex Standard VX-920 Series Service Manual

Vertex Standard VX-920 Series Service Manual

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VX-920 Series
UHF Band
Service Manual
©2005 VERTEX STANDARD CO., LTD.
Specifications ...................................................................................................................................................... 2
Exploded View & Miscellaneous Parts .......................................................................................................... 3
Block Diagram .................................................................................................................................................... 5
Circuit Description ............................................................................................................................................. 7
Alignment .......................................................................................................................................................... 11
Board Units (Schematics, Layouts & Parts)
Main Unit .................................................................................................................................................... 15
Display Unit ................................................................................................................................................ 37
Cable Unit.................................................................................................................................................... 43
EC033U90A
Introduction
This manual provides the technical information necessary for servicing the
VX-920 Series Transceiver.
Servicing this equipment requires expertise in handing surface-mount chip
components. Attempts by non-qualified persons to service this equipment
may result in permanent damage not covered by the warranty, and may be
illegal in some countries.
Two PCB layout diagrams are provided for each double-sided board in this
transceiver. Each side of the board is referred to by the type of the majority of
components installed on that side ("Side A" or "Side B"). In most cases one
side has only chip components (surface-mount devices), and the other has
either a mixture of both chip and leaded components (trimmers, coils, elec-
trolytic capacitors, ICs, etc.), or leaded components only.
As described in the pages to follow, the advanced microprocessor design of
the VX-920 Series Transceiver allows a complete alignment of this transceiver
to be performed without opening the case of the radio; all adjustments can
be performed from the front panel, using the "Alignment Mode" menu.
While we believe the information in this manual to be correct, VERTEX STAN-
DARD assumes no liability for damage that may occur as a result of typo-
graphical or other errors that may be present. Your cooperation in pointing
out any inconsistencies in the technical information would be appreciated.
VERTEX STANDARD CO., LTD.
4-8-8 Nakameguro, Meguro-Ku, Tokyo 153-8644, Japan
VERTEX STANDARD
US Headquarters
10900 Walker Street, Cypress, CA 90630, U.S.A.
YAESU EUROPE B.V.
P.O. Box 75525, 1118 ZN Schiphol, The Netherlands
YAESU UK LTD.
Unit 12, Sun Valley Business Park, Winnall Close
Winchester, Hampshire, SO23 0LB, U.K.
VERTEX STANDARD HK LTD.
Unit 5, 20/F., Seaview Centre, 139-141 Hoi Bun Road,
Kwun Tong, Kowloon, Hong Kong
1

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Summary of Contents for Vertex Standard VX-920 Series

  • Page 1 ICs, etc.), or leaded components only. As described in the pages to follow, the advanced microprocessor design of the VX-920 Series Transceiver allows a complete alignment of this transceiver to be performed without opening the case of the radio; all adjustments can be performed from the front panel, using the “Alignment Mode”...
  • Page 2: Specifications

    Specifications General Frequency range: 450-512 MHz (VTX) 450-520 MHz (EXP) Channel / Group: 48 CH / 3 Groups (w/o LCD version) 512 CH / 32 Groups (w/ LCD version) Channel Spacing: 12.5/20/25 kHz PLL Stepping: 5/6.25 kHz Power Supply Voltage: 7.4 V Current Consumption: 30 mA (Standby w/saver)
  • Page 3: Exploded View & Miscellaneous Parts

    Exploded View & Miscellaneous Parts RA0601800 SIDE COVER CP8241003 Œ PANEL ASSY (16 KEY) Œ RA0745400 (x2 pcs) RA0611500 COIL SPRING ROTARY KNOB (CH) Ž RA0601700 ROTARY KNOB (VOL) RA0688700 LATCH NAIL RA060400B LATCH PLATE “ RA0662800 “ RUBBER KNOB (16KEY) RA0727300 RA068970A FRAME...
  • Page 4 Exploded View & Miscellaneous Parts Note...
  • Page 5 Block Diagram Main Unit...
  • Page 6 Block Diagram Display Unit...
  • Page 7: Receiver System

    Circuit Description 1. Circuit Configuration by Frequency applied to the limiter amplifier in Q1067 The receiver is a double-conversion superhetero- (TA31136FN), which removes amplitude variations dyne type, with a first Intermediate Frequency (IF) in the 450 kHz IF, before detection of the speech by the ceramic discriminator CD1001.
  • Page 8 Circuit Description modulator Q1067 (TA31136FN) are amplified by fied by Q1075 (LM2902PWR) and used for direct Q1071 (2SC4617), fed through bandpass filter Q1067 modulation of the reference oscillator, TCXO X1003. (TA31136FN), detected as a DC voltage by D1047/ The high frequency signal components are ampli- D1048 (both DA221), and applied to pin 16 (the A/D fied by Q1075 (LM2902PWR), and their level is set port) of Q1069 (CPU: LC87F5BP6A).
  • Page 9 Circuit Description (2SK3475). The reference voltage switches among (NJM2130F), using the output voltage of the D/A four values of TX Power (“High,” “Low3,” “Low2,” converter, Q1020 (M62364FP). and “Low1”), as controlled by Q1020 (M62364FP). 3-5-3. PLL 3-5. PLL Frequency Synthesizer The PLL IC Q1070 (SA7025DK) consists of a refer- The frequency synthesizer consists of PLL IC Q1070 ence divider, main divider, phase detector, charge...
  • Page 10 Circuit Description Note...
  • Page 11: Required Test Equipment

    Alignment Introduction The following test equipment (and thorough famil- The VX-920 series is carefully aligned at the factory iarity with its correct use) is necessary for complete for the specified performance across the frequency realignment. Correction of problems caused by mis- range specified for each version.
  • Page 12: Alignment Preparation & Precautions

    Alignment Alignment Preparation & Precautions Setup the test equipment as shown for transceiver A 50-Ohm RF Dummy Load and in-line wattmeter alignment, apply 7.5 V DC power to the transceiver. must be connected to the main antenna jack in all Refer to the drawings above for Alignment Points.
  • Page 13 Install the CE59 (version 2.06 or later) to your PC. entire radio. The value of each parameter can be The re-alignment for VX-920 series uses the changed to the desired position by use of the “ ” / “Alignment“ menu of CE59.
  • Page 14 Alignment CH (C ) Fine Alignment Mode HANNEL HANNEL The CH Fine Alignment Mode allows you to align the radio separately for every operating channel. The value of each parameter can be changed to the de- sired position using the “ ” / “ ” and up/down arrow keys, direct number input, and by dragging the PC mouse.
  • Page 15: Main Unit

    Main Unit Circuit Diagram RX MAIN: 0 V RX SUB: 2.7 V TX: –0.4 V –2.0 dBµV emf @480.1 MHz RX: 2.0 V RX: 4.8 V TX: 0 V TX: 0 V RX: 1.4 V TX: 0 V RX: 2.9 V TX: 0 V RX: 3.4 V RX: 0.9 V...
  • Page 16 Main Unit Note...
  • Page 17 Main Unit Parts Layout (Side A) M62364FP LA8630M BD6111FV 2SA1774 (FR) RTM002P02 (BA) DTC114TE (04) NJM2130F (BA) TC7S08FU (E2) UNR911FJ0L (6O) (Q1020) (Q1023) (Q1028) (Q1012, 1036) (Q1087) (Q1009, 1013, 1039, (Q1031) (Q1085) (Q1026) 1046, 1050, 1053, BR93L66RFVM 1054, 1057, 1059, (Q1065) 1064) LM2904PWR...
  • Page 18 Main Unit Parts Layout (Side B) AK2345 CD4066BPWR SA7025DK 2SK508 (K52) 2SK3475 2SC3356 (R24) DTA144TE (16) DTC114TE (04) UNR911FJ0L (6O) DA221 (K) (Q1032) (Q1078) (Q1070) (Q1047) (Q1021) (Q1027) (Q1038) (Q1040, 1048) (Q1045) (D 1023, 1039, 1047, 1048) LM2902PWR 2SK880GR (XG) 2SC4227 (R32) (Q1073, 1074) (Q1068)
  • Page 19: Parts List

    Main Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR PCB with Components CB2245001 Printed Circuit Board AC033U000 FR0122800 C 1001 CHIP CAP. 33pF GRM1552C1H330JZ01D K22178224 C 1003 CHIP CAP. 150pF GRM1552C1H151JA01D K22178240 C 1004 CHIP CAP.
  • Page 20 Main Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR C 1066 CHIP TA.CAP. 10uF 6.3V TEMSVA0J106M-8R K78080027 C 1067 CHIP CAP. 0.1uF GRM36B104K10PT K22108802 C 1068 CHIP TA.CAP. 10uF 6.3V TEMSVA0J106M-8R K78080027 C 1069 CHIP CAP.
  • Page 21 Main Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR C 1139 CHIP TA.CAP. 4.7uF 6.3V TESVSP0J475M-8R K78080053 C 1140 CHIP CAP. GRM1552C1H5R0CZ01D K22178207 C 1141 CHIP CAP. 0.01uF GRM36B103K16PT K22128804 C 1142 CHIP CAP. 0.01uF GRM36B103K16PT K22128804...
  • Page 22 Main Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR C 1209 CHIP CAP. 0.01uF GRM36B103K16PT K22128804 C 1210 CHIP CAP. 0.01uF GRM36B103K16PT K22128804 C 1211 CHIP CAP. 82pF GRM1552C1H820JD01D K22178234 C 1212 CHIP CAP. 150pF GRM1552C1H151JA01D K22178240...
  • Page 23 Main Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR C 1281 CHIP CAP. 0.01uF GRM36B103K16PT K22128804 C 1282 CHIP CAP. 0.01uF GRM36B103K16PT K22128804 C 1283 CHIP CAP. 0.5pF GRM1554C1HR50BZ01D K22178285 C 1284 CHIP CAP. 0.01uF GRM36B103K16PT K22128804...
  • Page 24 Main Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR C 1346 CHIP CAP. 0.022uF GRM36B223K16PT K22128806 C 1347 CHIP CAP. 180pF GRM36CH181J25PT K22148201 C 1348 CHIP CAP. 0.01uF GRM36B103K16PT K22128804 C 1349 CHIP CAP. 0.01uF GRM36B103K16PT K22128804...
  • Page 25 Main Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR C 1411 CHIP CAP. 0.1uF GRM36B104K10PT K22108802 C 1412 CHIP CAP. 0.1uF GRM36B104K10PT K22108802 C 1413 CHIP CAP. 0.1uF GRM36B104K10PT K22108802 C 1414 CHIP CAP. 0.01uF GRM36B103K16PT K22128804...
  • Page 26 Main Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR D 1034 DIODE HVC327C(TAPE) G2071076 D 1035 DIODE HVC327C(TAPE) G2071076 D 1036 DIODE HVC383B G2070922 D 1036 DIODE HVC327C(TAPE) G2071076 D 1037 DIODE HVC383B G2070922 D 1037 DIODE...
  • Page 27 Main Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR L 1037 M.RFC 0.22uH HK1608 R22J-T L1690940 L 1038 M.RFC 0.56uH LK1608 R56K-T L1690415 L 1040 M.RFC 0.22uH HK1608 R22J-T L1690940 L 1041 M.RFC 0.22uH HK1608 R22J-T L1690940...
  • Page 28 R 1008 CHIP RES. 1/16W 5% RMC1/16S 102JTH J24189025 R 1009 CHIP RES. 1/16W 5% RMC1/16S 102JTH J24189025 R 1010 CHIP RES. 2.2k 1/16W 5% RMC1/16S 222JTH J24189029 R 1011 CHIP RES. 1/16W 5% RMC1/16S 123JTH J24189038 : Please contact VERTEX STANDARD...
  • Page 29 Main Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR R 1012 CHIP RES. 1/16W 5% RMC1/16S 102JTH J24189025 R 1013 CHIP RES. 1/16W 5% RMC1/16S 102JTH J24189025 R 1014 CHIP RES. 1/16W 5% RMC1/16S 471JTH J24189021 R 1015 CHIP RES.
  • Page 30 Main Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR R 1078 CHIP RES. 1/16W 5% RMC1/16S 4R7JTH J24189066 R 1080 CHIP RES. 100k 1/16W 5% RMC1/16S 104JTH J24189049 R 1081 CHIP RES. 1/16W 5% RMC1/16S 103JTH J24189037...
  • Page 31 Main Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR R 1150 CHIP RES. 1/16W 5% RMC1/16S 223JTH J24189041 R 1151 CHIP RES. 1/16W 5% RMC1/16S 223JTH J24189041 R 1152 CHIP RES. 100k 1/16W 5% RMC1/16S 104JTH J24189049...
  • Page 32 Main Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR R 1219 CHIP RES. 1/16W 5% RMC1/16S 223JTH J24189041 R 1220 CHIP RES. 1/16W 5% RMC1/16S 153JTH J24189039 R 1221 CHIP RES. 1/16W 5% RMC1/16S 180JTH J24189004 R 1222 CHIP RES.
  • Page 33 Main Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR R 1294 CHIP RES. 1/16W 5% RMC1/16S 473JTH J24189045 R 1295 CHIP RES. 100k 1/16W 5% RMC1/16S 104JTH J24189049 R 1296 CHIP RES. 1/16W 5% RMC1/16S 103JTH J24189037...
  • Page 34 Main Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR R 1355 CHIP RES. 1/16W 5% RMC1/16S 683JTH J24189047 R 1356 CHIP RES. 100k 1/16W 5% RMC1/16S 104JTH J24189049 R 1357 CHIP RES. 1/16W 5% RMC1/16S 102JTH J24189025...
  • Page 35 Main Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR R 1417 CHIP RES. 1/16W 5% RMC1/16S 102JTH J24189025 R 1418 CHIP RES. 1/16W 5% RMC1/16S 102JTH J24189025 R 1419 CHIP RES. 1/16W 5% RMC1/16S 102JTH J24189025 R 1420 CHIP RES.
  • Page 36 Main Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR R 1481 CHIP RES. 1/16W 5% RMC1/16S 563JTH J24189046 R 1482 CHIP RES. 1/16W 5% RMC1/16S 333JTH J24189043 R 1483 CHIP RES. 1/16W 5% RMC1/16S 102JTH J24189025 R 1484 CHIP RES.
  • Page 37: Display Unit

    Display Unit Circuit Diagram PWR ON: 5.0 V PWR OFF: 0 V 7.4 V 3.8 V @25 °C 6.3 V LAMP ON: 3.1 V LAMP OFF: 3.7 V PWR ON: 3.2 V PWR OFF: 0 V 2.9 V @25 °C LAMP ON: 3.1 V LAMP ON: 1.3 V LAMP OFF: 3.9 V...
  • Page 38 Display Unit Note...
  • Page 39 Display Unit Parts Layout (Side A)
  • Page 40 Display Unit Parts Layout (Side B) NJU6624AFG1 2SA1602 (MF) DTC114TE (04) XP1501 (5R) TAR5S50U (Q2006) (Q2005) (Q2001, 2002) (Q2004) (Q2003)
  • Page 41 Display Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR PCB with Components CB3116001 LCD: ON Printed Circuit Board FR0123200 C 2001 CHIP CAP. 0.1uF GRM36B104K10PT K22108802 C 2002 CHIP CAP. 0.01uF GRM36B103K16PT K22128804 C 2003 CHIP CAP.
  • Page 42 Display Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR R 2018 CHIP RES. 1/16W 5% RMC1/16S 102JTH J24189025 R 2019 CHIP RES. 1/16W 5% RMC1/16S 102JTH J24189025 R 2020 CHIP RES. 1/16W 5% RMC1/16S 102JTH J24189025 R 2021 CHIP RES.
  • Page 43: Circuit Diagram

    Cable Unit Circuit Diagram Parts Layout Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR Printed Circuit Board AC033N000 FR013220C C 5001 CHIP CAP. 0.001uF GRM188B11H102KA01D K22174821 C 5002 CHIP CAP. 0.001uF GRM188B11H102KA01D K22174821 MC5001 MIC.
  • Page 44 Copyright 2005 VERTEX STANDARD CO., LTD. All rights reserved No portion of this manual may be reproduced without the permission of VERTEX STANDARD CO., LTD.

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