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Sony BDP-BX18 Service Manual

Blu-ray disc dvd player
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SERVICE MANUAL
Ver. 1.0 2011.08
System
Laser: Semiconductor laser
Inputs and outputs
(Jack name:
Jack type/Output level/Load impedance)
LINE OUT R-AUDIO-L:
Phone jack/2 Vrms/10 kilohms
DIGITAL OUT (COAXIAL):
Phono jack/0.5 Vp-p/75 ohms
HDMI OUT:
HDMI 19-pin standard connector
LINE OUT VIDEO:
Phono jack/1.0 Vp-p/75 ohms
LAN (100):
100BASE-TX Terminal
USB:
USB jack Type A maximum current 500mA
(For connecting a USB device)
ENERGY STAR and the ENERGY STAR mark
are registered U.S. marks. ENERGY STAR is a
registered mark owned by the U.S. government.
(BDP-S185:US/BX18:US)
9-890-762-11
BDP-BX18/S185/S186
Photo: BDP-S185
Remote : RMT-B118A
SPECIFICATIONS
General
Power requirements:
Power consumption:
Dimensions (approx.):
Mass (approx.):
Operating temperature:
Operating humidity:
Supplied accessories
W Audio/video cable (phono plug ×3) (1)(AUS,RUS,US,CND)
W HDMI cable (1) (
W Remote commander (remote) (1)
W Size AA (R6) batteries (2)
Specifications and design are subject to change
without notice.
Sony Corporation
Home Entertainment Business Group
RMT-B118A/B118P/B109C
Australian/NZ Model
Chinese Model
Russian Model
Canadian Model
120V AC, 60Hz (BDP-S185:US, CND/BX18)
220 – 240V AC, 50/60Hz (AEP,UK, AUS,RUS,CN)
10 W
290mm × 188mm × 42.5mm
(width/depth/height) incl. projecting parts
1.1kg
º
º
5 ºC to 35 ºC(41 F to 95 F)
25 % to 80 %
BDP-S185:CN/BX18)
TM
BLU-RAY DISC / DVD PLAYER
Published by Design Engineering Dept.
UK Model
BDP-S185
AEP Model
BDP-S185/S186
US Model
BDP-S185/BX18
2011H6900-1
© 2011.08

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  Summary of Contents for Sony BDP-BX18

  • Page 1 BDP-BX18/S185/S186 RMT-B118A/B118P/B109C SERVICE MANUAL Australian/NZ Model Chinese Model UK Model Russian Model Ver. 1.0 2011.08 BDP-S185 AEP Model BDP-S185/S186 Canadian Model US Model BDP-S185/BX18 Photo: BDP-S185 Remote : RMT-B118A SPECIFICATIONS System General Laser: Semiconductor laser Power requirements: 120V AC, 60Hz (BDP-S185:US, CND/BX18) Inputs and outputs 220 –...
  • Page 2 CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE ordinary solder so use caution not to let solder bridges occur such REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY as on IC pins, etc. DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU W Usable with ordinary solder DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
  • Page 3: Table Of Contents

    BDP-BX18/S185/S186 TABLE OF CONTENTS SERVICE NOTE 1-1. Disc Removal Procedure If The Tray Cannot Be 4-11. MB-143 Board (HDMI) Ejected (Forced Ejection) ..........1-1 Schematic Diagram (7/14)..........4-11 1-2. Work when optical device are replaced ......1-1 4-12. MB-143 Board (ETHERNET) 1-3.
  • Page 4: Service Note

    BDP-BX18/S185/S186 SECTION 1 SERVICE NOTE 1-1. DISC REMOVAL PROCEDURE IF THE TRAY CANNOT BE EJECTED (FORCED EJECTION) 1. Remove the upper case. (Refer to page 2-1) 2. Insert a clip in the hole of a drive and open a tray.
  • Page 5: Test Disc

    BDP-BX18/S185/S186 1-3. TEST DISC Part No. Description Layer J-6090-199-A BLX-104 Single Layer J-6090-200-A BLX-204 Dual Layer J-2501-307-A CD (HLX-A1) J-2501-305-A HLX-513 Single Layer (NTSC) J-2501-306-A HLX-514 Dual Layer (NTSC) J-6090-077-A HLX-506 Single Layer (PAL) J-6090-078-A HLX-507 Dual Layer (PAL) 1-3-1. Operation and Display...
  • Page 6 BDP-BX18/S185/S186 1-3-1-1. BLX-104 Menu Function (1) Main Menu 1) When the disc is inserted, 1. Video Signal of 59.94Hz/1080i of the Main Menu is selectively displayed. 1-3-1-2. BLX-104 Menu Function (2) Main Menu To Main Menu after playback of T62_C1...
  • Page 7 BDP-BX18/S185/S186 1-3-1-3. BLX-104 Menu Function (3) Main Menu To Main Menu after playback of T52_C1 To Main Menu after playback of T51_C1 To Main Menu after playback from T44_C1 to T50_C1 Sub_menu2 is displayed To Main Menu after playback of T42_C1...
  • Page 8 BDP-BX18/S185/S186 1-3-1-4. BLX-104 Menu Function (4) Sub menu1 1) At the display of Sub menu1, 1. Color Bar 100% is selectively displayed. 2) Selection of 1. Color Bar 100% t Return to Sub menu1 after seamless playback from T1_C1 to T1_C13. 1. Color Bar 100% is selec- tively displayed on Sub menu1 screen.
  • Page 9 BDP-BX18/S185/S186 1-3-1-5. BLX-104 Menu Function (5) Sub menu2 1) At the display of Sub menu2, 1. Color Bar 100% is selectively displayed. 2) Selection of 1. Color Bar 100% t Return to Sub menu2 after seamless playback from T43_C1 to T43_C13. 1. Color Bar 100% is selectively displayed on Sub menu2 screen.
  • Page 10 BDP-BX18/S185/S186 1-3-1-6. BLX-104 Menu Function (6) Sub menu3 1) At the display of Sub menu3, 1. Color Bar 100% is selectively displayed. 2) Selection of 1. Color Bar 100% t Return to Sub menu3 after seamless playback from T53_C1 to T53_C13. 1. Color Bar 100% is selectively displayed on Sub menu3 screen.
  • Page 11 BDP-BX18/S185/S186 1-3-1-7. BLX-104 Menu Function (7) Sub menu4 1) At the display of Sub menu4, 1. Color Bar 100% is selectively displayed. 2) Selection of 1. Color Bar 100% t Return to Sub menu4 after seamless playback from T22_C1 to T22_C13. 1. Color Bar 100% is selectively displayed on Sub menu4 screen.
  • Page 12: Menu Function

    BDP-BX18/S185/S186 1-3-2 Menu Function 1-3-2-1. BLX-204 Menu Function (1) Main Menu 1) When the disc is inserted, 1. Video Signal of 59.94Hz/1080i of the Main Menu is selectively displayed. 1-3-2-2. BLX-204 Menu Function (2) Main Menu To Main Menu after playback of T83_C1...
  • Page 13 BDP-BX18/S185/S186 1-3-2-3. BLX-204 Menu Function (3) Main Menu To Main Menu after playback of T70_C1 To Main Menu after playback of T52_C1 t T69 To Main Menu after playback of T51_C1 To Main Menu after playback of T44_C1-T50_C1 t T71_C1-T81_C1...
  • Page 14 BDP-BX18/S185/S186 1-3-2-4. BLX-204 Menu Function (4) Sub menu 1 1) At the display of Sub menu1, 1. Color Bar 100% is selectively displayed. 2) Selection of 1. Color Bar 100% t Return to Sub menu1 after seamless playback from T1_C1 to T1_C13. 1. Color Bar 100% is selec- tively displayed on Sub menu1 screen.
  • Page 15 BDP-BX18/S185/S186 1-3-2-5. BLX-204 Menu Function (5) Sub menu 2 1) At the display of Sub menu2, 1. Color Bar 100% is selectively displayed. 2) Selection of 1. Color Bar 100% t Return to Sub menu2 after seamless playback from T43_C1 to T43_C13. 1. Color Bar 100% is selectively displayed on Sub menu2 screen.
  • Page 16 BDP-BX18/S185/S186 1-3-2-6. BLX-204 Menu Function (6) Sub menu 3 1) At the display of Sub menu3, 1. Color Bar 100% is selectively displayed. 2) Selection of 1. Color Bar 100% t Return to Sub menu3 after seamless playback from T53_C1 to T53_C13. 1. Color Bar 100% is selectively displayed on Sub menu3 screen.
  • Page 17 BDP-BX18/S185/S186 1-3-2-7. BLX-204 Menu Function (7) Sub menu 4 1) At the display of Sub menu4, 1. Color Bar 100% is selectively displayed. 2) Selection of 1. Color Bar 100% t Return to Sub menu4 after seamless playback from T22_C1 to T22_C13. 1. Color Bar 100% is selectively displayed on Sub menu4 screen.
  • Page 18: Drive Repairing

    BDP-BX18/S185/S186 - 1 DRIVE REPAIRING 1-4-1. Preparation ESD Measures It is necessary to check the working space ESD condition before starting the Drive Part (BU) repairs The ESD-resistance of BD Laser is weaker than DVD/CD Laser To prevent ESD destruction, please make sure the working space and human ESD.
  • Page 19: Bu Check Flow [Zz]

    BDP-BX18/S185/S186 1-4-3. BU Check Flow [zz] ~ Before BU Replacement Optical Block Unit (BU) IOP check flow (zz) ~ [Before BU Replacement] Enter Service Mode Press <OPEN/CLOSE>., <PLAY>,<STOP> and plug in AC Power ,nside *Service Mode Menu Select [8] Drive...
  • Page 20: Bu Adjustment Flow [Yy]

    BDP-BX18/S185/S186 1-4-5. BU Adjustment Flow [yy] ~ KEM-430AAA/C2RP Packing Spec. 1-4-6. KEM-470AAA/C2RP Packing Spec. 1-17...
  • Page 21: Kem-470Aaa/C2Rp Packing

    BDP-BX18/S185/S186 1-4-7. KEM-470AAA/C2RP Packing Lid foam tray Antistatic Bag 1) Store it in Cushion Carton Antistatic Bag 2) Store the Cushion carton in the individual carton Cushion Carton Instruction Manual C surface cut facing front Individual Carton (4-272-629-0) 2) Store it in Individual Carton...
  • Page 22: Bu Data Decode Jig

    BDP-BX18/S185/S186 BU Data Decode Jig 1-4-8. BU Data Decode Jig ¶JIG Name: BDPRdec. exe ¶ Release : 2010.11.26 ¶Version : 2.0.0.0 ¶Software Contents: BDPRdec.exe ; Software SavePath.ini ; decoded file destination setting file (initial destination is C:¥BuData.txt) Tasman.Bars.dll ; decode dll Uninst.exe ;...
  • Page 23: Loading For Service

    BDP-BX18/S185/S186 1-4-9. Loading For Service BDP 6G Loading Ass’y service parts consists from 3 parts. HHolder, Clamper Assy ILoading Assy JHolder FFC Currently these parts are producing 2 vendors. But the THERE IS NO COMPATIBILITY the H and I of Loading for service and original Loading.
  • Page 24 BDP-BX18/S185/S186 In case of BU assy replacement: 1. OP related data for new assy is controlled by BU factory 2. All of data is recorded into a barcode label 3. The label is put on the assy 4. Service parts will be followed 5.
  • Page 25 BDP-BX18/S185/S186 Save the TEXT data USB device is connected symbol on the Shoot the barcode rear unit, and the TEXT Format is JPEG data as new data is loaded to unit by service mode. Application Software Data convert from JPEG TEXT Description: BDPRdec.exe...
  • Page 26: Disassembly

    BDP-BX18/S185/S186 SECTION 2 DISASSEMBLY W This set can be disassembled in the order shown below. 2-1. DISASSEMBLY FLOW 2-2. TRAY COVER ASSY (Page 2-1) 2-3. TOP PANEL (Page 2-2) 2-5. SWITCHING 2-6. MB-143 BOARD 2-4. FR-316 boards 2-7. BD DRIVE...
  • Page 27: Top Panel

    BDP-BX18/S185/S186 2-3. TOP PANEL (1/2) (2/2)
  • Page 28 BDP-BX18/S185/S186 2-3. TOP PANEL (2/2) (1/2)
  • Page 29: Switching Regulator

    BDP-BX18/S185/S186 2-4. FR-316 BOARD FR-316 board One screws +BV3(3-CR) flexible flat cable (FIM-032) (CN701) USB shield case 2-5. SWITCHING REGULATOR Two screws +BV3(3-CR) harness PM-168 (CN201) ESD Shield harness (CN101) PS insulator Switching regulator...
  • Page 30: Drive

    BDP-BX18/S185/S186 2-6. MB-143 BOARD Flexibl e fla t cable (SPD-003) (CN2260) Three screw s +BV3(3-CR) Flexibl e fla t cable (OPT-003) (CN1101) Flexibl e fla t cable (LDG-003) (CN2270) MB-143 board Flexible flat cable (FIM-032) (CN1002) 3 Harness (PM-168) (CN301)
  • Page 31: Circuit Boards Location

    BDP-BX18/S185/S186 2-8. CIRCUIT BOARDS LOCATION MB-143boa rd FR-316 board Switching Regulator 2-6E...
  • Page 37: Schematic Diagrams

    BDP-BX18/S185/S186 SECTION 4 SCHEMATIC DIAGRAMS 4-1. THIS NOTE IS COMMON FOR SCHEMATIC DIAGRAMS All capacitors are in F unless otherwise noted. pF : 50V or less are not indicated except for electrolytics and tantalums. All resistors are in ohms, 1/4 W (Chip resistors : 1 /10 W) un-less otherwise specified.
  • Page 40: Board (Usb Front) Schematic Diagram

    BDP-BX1866186 4-4. FR-316 BOARD (USB FRONT) SCHEMATIC DIAGRAM - Ref. No.: FR-316 board; 20,000 series - ‡6HHSDJHIRUSULQWHGZLULQJERDUG FR-316 BOARD...
  • Page 53: Waveforms

    BDP-BX18/S185/S186 4-20. WAVEFORMS MB-143 BOARD IC101 (NS_XTAL_I) IC101 (VDACX_OUT) 3.3 Vp-p 2.4 Vp-p 27 MHz 4-20E...
  • Page 54: Printed Wiring Boards

    BDP-BX18/S185/S186 SECTION 5 PRINTED WIRING BOARDS 5-1. THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS ‡ 8VHVXQOHDGHGVROGHUV ‡   3DWWHUQIURPWKHVLGHZKLFKHQDEOHVVHHLQJ  7KHRWKHUOD\HUV’SDWWHUQVDUHQRWLQGLFDWHG Caution: 3attern IaFe side 3DUWVonWKHSDWWHUQIDFHsideseenIURP 6,'(% WKHSDWWHUQIDFHDUHLQGLFDWHG 3DUWVIDFHVLGH 3DUWVonWKHSDUWVIDFHsideseenIURP (SIDE$ WKHSDUWVIDFHDUHLQGLFDWHG ‡ 7KURXJKKROHLVRPLWWHG ‡ 7KHUHareIHZFDVHVWKDWWKHSDUWSULQWHGonGLDJUDPisn’tPRXQWHG LQWKLVPRGHO ‡ SDQHOGHVLJQDWLRQ ‡ &KLSSDUWV...
  • Page 58: Ic Pin Function Description

    BDP-BX18/S285/S286 SECTION 6 IC PIN FUNCTION DESCRIPTION MAIN SYSTEM CONTROL PIN FUNCTION (MB-143 BOARD IC 101 : CXD90007G-AB) Symbol Type Description DVCC12_K Power 1.2V digital power DVCC12_K Power 1.2V digital power DVCC12_K Power 1.2V digital power DVCC12_K Power 1.2V digital power...
  • Page 59 BDP-BX18/S285/S286 AB13 DGND12_K Ground Digital ground AC18 DGND12_K Ground Digital ground DVCC33_IO Power 3.3V Digital IO power DVCC33_IO Power 3.3V Digital IO power DVCC33_IO Power 3.3V Digital IO power DVCC33_IO Power 3.3V Digital IO power DVCC33_IO Power 3.3V Digital IO power...
  • Page 60 BDP-BX18/S285/S286 Multiple function: (1) Audio output serial data 1 (2) Audio output master clock (3) Microphone input master clock (4) Video out DE signal AOSDATA1 (5) External Interrupt 1 (6) 3th RS232 TX (7) Slave I2C clock (8) PWM control signal output...
  • Page 61 BDP-BX18/S285/S286 Multiple function: (1) Video out mode: VSYNC (2) 3th RS232 TX (3) External interrupt 2 VOUTVSYNC (4) Ethernet Speed LED (5) NAND Flash Data input/output bit 6 (6) Secure Disk interface data bit 0 (7) GPIO Multiple function: (1) Video out 16-bit 422 mode:C0...
  • Page 62 BDP-BX18/S285/S286 Multiple function: (1) Video out 16-bit 422 mode: Y3 (2) Microphone input data (3) 3th RS232 RX VOUTD11 I/O, 5V (4) Slave I2C data (5) External Interrupt 4 (6) Ethernet Link LED (7) NAND Flash ready enable (8) GPIO...
  • Page 63 BDP-BX18/S285/S286 Multiple function: NFD0 (1) NAND Flash Data input/output bit 0 (2) GPIO Multiple function: NFD1 (1) NAND Flash Data input/output bit 1 (2) GPIO Multiple function: (1) NAND Flash Data input/output bit 2 NFD2 (2) GPIO Multiple function: NFD3...
  • Page 64 BDP-BX18/S285/S286 RDQ9 Memory data bit 9 RDQ10 Memory data bit 10 RDQ11 Memory data bit 11 RDQ12 Memory data bit 12 RDQ13 Memory data bit 13 RDQ14 Memory data bit 14 RDQ15 Memory data bit 15 RDQM0 Memory data mask bit 0...
  • Page 65 BDP-BX18/S285/S286 Multiple function: (1) Serial interface data line GPIO1 I/O, 5V (2) Slave I2C clock (3) External Interrupt 3 (4) GPIO Multiple function: (1) Video output DE signal (2) 2nd RS232 TX (3) External Interrupt 1 GPIO2 I/O, 5V (4) Slave I2C clock...
  • Page 66 BDP-BX18/S285/S286 OPWRSB I/O, 5V Power Control RESET_ I, 5V Power on reset Reserved for debug-only Uart pins UARXD I/O, 5V (1) 1st RS232 RX (2) T8032 RS232 RX Reserved for debug-only Uart pins UATXD I/O, 5V (1) 1st RS232 TX...
  • Page 67 BDP-BX18/S285/S286 FECMOD 3.3V LVTTL High frequency modulation mode selection signal output, or I/O, LDD serial interface command enable. The pin is spike-free at 5V-tolerance, power-on stage. Slow slew, 2, 4, 6, 8mA PDR, 75K pull-down (0V) FEDMO Analog Output Disk motor control output. DAC output.
  • Page 68 BDP-BX18/S285/S286 FEGIO7 3.3V LVTTL General IO. The pin is spike-free at power-on stage. The pin is I/O, not allowed to pull-up in circuit layout. 5V-tolerance, 2,4,6,8 mA PDR, 75K pull-down (0V) FEGIO9 3.3V LVTTL General IO. The pin is spike-free at power-on stage.
  • Page 69: Service Mode

    BX18/S185/S186 SECTION 7 SERVICE MODE VICE MODE...
  • Page 70 BX18/S185/S186...
  • Page 71 BX18/S185/S186 7- 3...
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  • Page 78 BX18/S185/S186 7-10...
  • Page 79 BX18/S185/S186 7-11...
  • Page 80 BX18/S185/S186 7-12...
  • Page 81 BX18/S185/S186 7-13...
  • Page 82 BX18/S185/S186 7-14E...
  • Page 83: Error Log List

    BX18/S185/S186 SECTION 8 ERROR LOG LIST...
  • Page 84 BX18/S185/S186 8-2E...
  • Page 85: Troubleshooting

    BDP-BX18/S185/S186 SECTION 9 TROUBLESHOOTING Main Flow ................9-2 Power (System) Flow ............. 9-3 Audio section flowchart............9-4 Video section flowchart ............9-5 FR-316 Board flowchart ............9-6 Remote does not operate............9-7 White LED ................9-8 Drive flowchart ................ 9-9 Ethernet flowchart..............
  • Page 86 BDP-BX18/S185/S186...
  • Page 87 BDP-BX18/S185/S186...
  • Page 88 BDP-BX18/S185/S186...
  • Page 89 BDP-BX18/S185/S186...
  • Page 90 BDP-BX18/S185/S186...
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  • Page 94 BDP-BX18/S185/S186 9-10...
  • Page 95 BDP-BX18/S185/S186 9-11E...
  • Page 96: Repair Parts List

    Part No. Description Remark X-2582-717-1 PANEL ASSY, TOP (BDP-S185:US,CND) X-2582-020-1 PANEL ASSY, TOP (BDP-S185:AEP,CN,RUS,UK-) X-2582-812-1 PANEL ASSY, TOP (BDP-S186) X-2582-612-1 PANEL ASSY, TOP (BDP-BX18) X-2582-811-1 COVER TRAY ASSY (BDP-S186) X-2582-128-1 COVER TRAY ASSY (BDP-S185/BX18) 3-077-331-21 +BV3 (3-CR) 3-077-331-41 +BV3 (3-CR) A-1844-234-A...
  • Page 97: Main Chassis Section

    BDP-BX18/S185/S186 10-1-2. MAIN CHASSIS SECTION not supplied The components identified by mark Les composants identifiés par une or dotted line with mark marque sont critiquens pour la critical for safety. sécurité. Replace only with part number Ne les remplacer que par une pièce specified.
  • Page 98: Bd Section

    BDP-BX18/S185/S186 not supplied not supplied not supplied not supplied not supplied not supplied The components identified by mark Les composants identifiés par une or dotted line with mark marque sont critiquens pour la critical for safety. sécurité. Replace only with part number Ne les remplacer que par une pièce...
  • Page 99: Accessories

    BDP-BX18/S185/S186 10-1-4. ACCESSORIES Audio/Video Cable (Phono Plug x3) HDMI Cable Remote Commander The components identified by mark Les composants identifiés par une or dotted line with mark marque sont critiquens pour la critical for safety. sécurité. Replace only with part number Ne les remplacer que par une pièce...
  • Page 100: Electrical Parts List

    BDP-BX18/S185/S186 8-2. ELECTRICAL P ARTS LIST MB-413 FR-316 NOTE: Due to standardization, replacements in the uA. . : µA. . uP A. . : µP A. . uPB. . : µPB. . uPC. . : µPC. . or dotted line with mark are critical uPD.
  • Page 101 MB-413 BDP-BX18/S185/S186 Ref-No. Part No. Part Description R e m a r k s Ref-No. Part No. Part Description R e m a r k s C812 1-100-916-11 CERAMIC CHIP 0.1UF 10% 16V C331 1-114-802-11 CERAMIC CHIP 0.0033UF 10% 50V...
  • Page 102 BDP-BX18/S185/S186 MB-413 Ref-No. Part No. Part Description R e m a r k s Ref-No. Part No. Part Description R e m a r k s C1205 1-137-765-21 ELECT CHIP 47UF 20% 16V IC307 6-717-880-01 IC BD9328EFJ-E2 C1212 1-137-765-21 ELECT CHIP 47UF...
  • Page 103 MB-413 BDP-BX18/S185/S186 Ref-No. Part No. Part Description R e m a r k s Ref-No. Part No. Part Description R e m a r k s R704 1-216-295-91 SHORT CHIP 0 R311 1-208-911-81 METAL CHIP 10K 0.5% 1/16W R730 1-218-973-81...
  • Page 104 BDP-BX18/S185/S186 MB-413 Ref-No. Part No. Part Description R e m a r k s R2242 1-218-853-91 METAL CHIP 1.8K 0.5% 1/10W R2244 1-218-853-91 METAL CHIP 1.8K 0.5% 1/10W R2246 1-218-853-91 METAL CHIP 1.8K 0.5% 1/10W R2247 1-248-476-11 RES-CHIP 0.16 1% 1/3W...
  • Page 105 BDP-BX18/S185/S186 REVISION HISTORY Ver. Date Description of Revision 2011.08...