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Suzuki SE200-M SERIES Operation Manual

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OPERATION MANUAL
For MODEL SE200-M SERIES
● Thank you for your purchasing our machine.
● Before operating the machine, carefully read this operation manual
● This operation manual must be kept near the machine at any time.
SUZUKI MACHINERY CO., LTD.
JAPAN

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Summary of Contents for Suzuki SE200-M SERIES

  • Page 1 OPERATION MANUAL For MODEL SE200-M SERIES ● Thank you for your purchasing our machine. ● Before operating the machine, carefully read this operation manual ● This operation manual must be kept near the machine at any time. SUZUKI MACHINERY CO., LTD.
  • Page 2 Be sure to read the operation manual thoroughly before attempting to operate the machine. After reading, be sure to keep this manual near the machine any time to read again. To non-observance of the following safety instructions can cause bodily injuries or damage to the machine.
  • Page 3 Leaving the work place unattended. Maintenance work. When using clutch motor without actuation lock, wait until the motor has completely stopped. ・Always be aware of moving parts such as needle(s), knife/blade and cloth feed table etc., do not turn your attention from the machine while running. ・Never operate the machine if it has damaged cord or plug, if it is not working properly, if it is dropped into water etc.
  • Page 4 Conversions and changes are made at your own risk. ・Maintenance, repair and conversion works (see item 5) must be only done by trained technicians or qualified personnel. Only genuine spare parts approved by manufacture should be used for repair. ・Any work on the electrical equipment must be done by qualified electricians or under direction and supervision or qualified personnel.
  • Page 5 1. Needle bar guard : Never remove it from the machine 2. Finger guard : Never remove it and the guard must be locked position before the machine start. 3. Buttonhole length indicator : Never touch or adjust it during the machine is running. 4.

  • Page 6: Table Of Contents

    BEFORE OPERATION ------------------------------------------------------------------------ 6 ~ 12 1. Specification -------------------------------------------------------------------------------- 2. Standard Accessories -------------------------------------------------------------------- 3. Setting the machine on the table and foot switch ------------------------------ 7 ~ 8 4. Part of the machine ---------------------------------------------------------------------- 9~ 10 5. Type of cloth clamp ----------------------------------------------------------------------- 6.

  • Page 7: Before Operation

    BEFORE OPERATION 1. SPECIFICATION OF MODEL SE200-MS FOR MEDIUM MATERIAL MODEL SE200-MJ FOR HEAVY/JEANS MATERIAL Different points between SE200-MS and -MJ is a type of the cloth clamp and size of needle a) Type of the cloth clamp : SE200-MS is equipped with flat type, see page 12. SE200-MJ is equipped with wedge type, see page 12.

  • Page 8: Setting The Machine On The Table And Foot Switch

    3. SETTING THE MACHINE ON THE TABLE AND FOOT SWITCH CAUTION : To prevent unexpected accidents when opening the carton box and setting the machine on the table, pay attention sufficiently and work with over two (2) persons. After taking out the machine from the carton box, place the machine on the sewing table with machine base fixing screw completely.
  • Page 9 The cable connection of foot switch is located on the back side of machine CAUTION: Never connect the main plug, and turn on the main switch before the machine sets. Before connecting the connector, please check the machine head is fixed completely on the machine table. After checking, connect the connector as following figures.

  • Page 10: Part Of The Machine

    4. PART OF THE MACHINE 1. Thread guide, 2. Needle bar guard, 3. Face plate, 4. Finger guard, 5. Needle bar, 6. Thread guide stand 7. Emergency button, 8. LED lamp, 9. Sewing speed control knob, 10. Knife release knob 11. Sewing selector knob, 12.
  • Page 11 18. Cut space adjustment dial, 19. Needle thread take-up, 20. Needle thread tension knob, 21. Cutting block, 22. Cloth clamp, 23. Knife pressure adjustment screw, 24. Buttonhole/taper-bar length adjustment indicator 21 22...

  • Page 12: Type Of Cloth Clamp

    5. TYPE OF CLOTH CLAMP Four types of cloth clamp are prepared for the machine. Details as follows: 1) Flat type of cloth clamp a) Part No. S1-2791A(right) and S1-2792A(left) for buttonhole size 14mm ~ 27mm b) Part No. S1-2791(right) and S1-2792(left) for buttonhole size 27mm ~ 40mm NOTE: Machine model SE200-MS is equipped with above b) as standard clamp.

  • Page 13: Cleaning

    7. CLEANING CAUTION: Switch off the main switch before cleaning. Pay attention to your hand when in close the cloth feed table and remove or set the waste saucer. To use the machine with best condition for long time without some trivial problem, you should clean the machine daily after operating.

  • Page 14: Threads

    9. THREADS Appearance or performance of buttonhole is determined by used thread. Poor grade thread will happen some stitch problem such as fraying/jump stitch or thread is snapped. To keep a good stitch performance, please use a high quality thread for buttonhole machine. Our recommended thread as follows;...

  • Page 15: Setting For A Cone Thread

    2. SETTING FOR A CONE THREADS CAUTION: Switch off the main switch before threading. Pay attention when all threads are threading to prevent troubles. Place each cones into cone holder securely as shown in figure. ① ① -------- Needle thread ②...
  • Page 16 b) Looper thread Thread the looper thread in the sequence ① through ⑩. When passing the looper thread to ①, use the threading bar which is in the carton box as shown in figure. ⑩ ⑨ ⑧ (⑦) ⑥ ⑦ ⑤...
  • Page 17 c) Needle thread Place the cloth feed table into original position and thread the needle thread in the sequence ① through ⑪. Point ③ and ⑩, pass the thread between both tension discs. When threading the needle thread into a hole of the needle bar ⑧, use the threading wire which is in the accessory box.

  • Page 18: Setting For Eyelet Or Straight Buttonhole

    4. SETTING FOR EYELET OR STRAIGHT BUTTONHOLE CAUTION: Switch off the main switch before setting. Raise the cloth feed table. Selecting lever is pre-set to EYELET position at the factory. For STRAIGHT BUTTONHOLE sewing, move the lever (A) to the right direction until the lever is completely locked.

  • Page 19: Setting For Sewing Speed

    7. SETTING FOR SEWING SPEED Sewing speed is adjustable Min.1,000spm. ~ Max.2,000spm by sewing speed control knob. Before starting the machine, set the sewing speed to your desired speed. If you adjust the sewing speed control knob during the machine is working, the sewing speed does not changed. NOTE: When the stitch is some jump/skip at the top speed, reduce the speed.

  • Page 20: Size Of Knife And Cutting Block

    9. SIZE OF KNIFE AND CUTTING BLOCK The machine is pre-set the knife size 35mm and cutting block size 24mm at the factory. Other size of cutting block No. S1-2519, S1-2523 and straight knife No. S1-2522 is in the accessory box as standard accessories.

  • Page 21: Setting For The Stitch Density In Part Of Eye

    11. SETTING FOR THE STITCH DENSITY IN PART OF EYE CAUTION: Switch off the main switch before setting. This adjustment is only for the eyelet buttonhole sewing. The straight buttonhole remain unchanged even if the position of lever is adjusted. The adjusting lever is located under the machine bed.

  • Page 22: Foot Switch

    13. FOOT SWITCH CAUTION: Switch off the main switch before installing it into the machine. The foot switch is in the accessories, insert the connector and screw it to the back side of main control box. Functions for the cloth clamp lock or unlock, and machine start are connected by the foot switch. The right foot switch is for the cloth clamp lock or unlocked and the left one is for the machine start.

  • Page 23: Sewing

    SEWING Before starting of actual sewing, please check each threading, sewing selection dial for C/B or C/A, length of buttonhole/taper bar, with or without taper bar, stitch length, stitch width, size of cutting block. 1. HOW TO START AND FINISH a) Switch on the main switch.

  • Page 24: Emergency Button

    2. EMERGENCY BUTTON When in emergency such as thread breakage, needle broken or other problem while the machine is working, push the emergency button immediately. How to recover the machine from emergency stop; 1) Switch off the main switch, wait about 2 ~ 3 sec. and switch on the main switch again.

  • Page 25: Other Setting

    OTHER SETTING 1. SETTING FOR CUT SPACE CAUTION: Switch off the main switch before setting. Loosen the screw ②, rotate the dial ① to the direction (＋) or ( – ). Tighten the screw ② after adjusting. Before actual sewing, please test the sewing with sample material.

  • Page 26: Setting For Cutting Pressure

    3. SETTING FOR CUTTING PRESSURE CAUTION: Switch off the main switch before setting. a) Loosen the nut ① and pressure adjustment screw ②. b) Pull the knife driving release knob ③, rotate its knob clockwise until the mark(B) align to the mark(C).

  • Page 27: Dressing The Cutting Block

    5. DRESSING THE CUTTING BLOCK CAUTION: Switch off the main switch before doing it. When replacing a cutting block, a surface of block must dress very carefully by oilstone or paper file (#0) for perfect cutting after adjusting the cutting block pressure even if it is a new block. The figure (B) is a badly dressed block and (A) is perfect one.

  • Page 28: Trouble Shooting

    TROUBLE SHOOTING 1. Cloth clamp doesn’t lock/unlock ・Is the main switch switched on? ・Is the foot switch connector inserted into control box? ・Is the emergency button on? ・Is the cloth feed table raised (safety interlock is on)? ・Is the sensors broken? ・Is the sensor connecting wire broken? ・Check the sensor wire.
  • Page 29 8. Interlock is functioned a) Switch off the main switch, and switch on it again. b) Press both foot switches. 9. Machine is not original position ・Check the sensor for cloth feed table or needle bar. 10. Stitch length/pitch can’t adjust ・Is the some oils on the surface of brake pad? ・Is the brake pressure adjustment correctly? 11.

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