1. Manuals
  2. Brands
  3. Research Manuals
  4. Heater
  5. PanelIR 4555
  6. User manual

Research PanelIR 4555 User Manual

Infrared heater research panelir 4555
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Model 4555 User's Manual
Publication #: 107679-001 Rev. A
July 2005
Another quality product from:
7128 Shady Oak Road, Eden Prairie, MN 55344
Phone: (952) 949-9009
Fax: (952) 949-9559
E-mail: info@researchinc.com
www.researchinc.com

Advertisement

Table of Contents
loading

Related Manuals for Research PanelIR 4555

Summary of Contents for Research PanelIR 4555

  • Page 1 Model 4555 User’s Manual Publication #: 107679-001 Rev. A July 2005 Another quality product from: 7128 Shady Oak Road, Eden Prairie, MN 55344 Phone: (952) 949-9009 Fax: (952) 949-9559 E-mail: info@researchinc.com www.researchinc.com...
  • Page 2 Additional copies of this manual are available at reasonable cost from our Customer Service Department. Once again, let us welcome you to the growing family of Research, Inc. customers. We look forward to working with you in the future.

  • Page 3: Table Of Contents

    Model 4555 PanelIR User Manual Contents Section Page SAFETY PRODUCT DESCRIPTION Dimensions INSTALLATION Mechanical Installation Electrical Installation Single Phase Wiring Three Phase Wiring Lamp Installation Thermostat Wiring Pressure Switch Wiring Blower Wiring OPERATING INSTRUCTIONS MAINTENANCE INSTRUCTIONS Appendix A Multiple Heater Wiring...

  • Page 4: Safety

    Because of the brilliant light emitted by infrared lamps at full intensity, it is recommended that eyes be shielded from the glare if observing the lamps for an extended period of time. Use suitable shaded lenses or dark glasses. Research Inc.

  • Page 5: Product Description

    You also have the choice of a ceramic reflector or an • Pre-Cure aluminum reflector. • Preheating • Resin Curing • Soldering/ Desoldering • Structural Tests • Thermoforming • Thick Film Drying • Vulcanizing • Weld Stress Relief Research, Inc.
  • Page 6 Model 4555 PanelIR User Manual Product Description Product Description-PanelIR 4555 Heater Construction Metal Housing The Model 4555 PanelIR uses rugged stainless steel and aluminum housing to contain the lamps, blowers and reflector. Reflector A polished aluminum or ceramic reflector is installed in the housing in back of the lamps to direct the heat toward the product. The choice of ceramic or polished aluminum is based on the application.
  • Page 7 Model 4555 PanelIR User Manual Product Description Product Description-PanelIR 4555 cont. Heater Construction cont. Infrared Lamps Short Wavelength Lamp These lamps are generally used in applications where a product is to be heated or cured. These lamps may be operated in horizontal or vertical orientations.
  • Page 8 Controls The model 4555 PanelIR heater is designed to be powered by one of the standard Research Inc. control panels. The model of the control panel required depends on (1) the voltage and amperage required to power the panel, (2) the electrical service in the facility, and (3) the type of temperature control required for the process.
  • Page 9 Model 4555 PanelIR User Manual Product Description Research, Inc.

  • Page 10: Dimensions

    Model 4555 PanelIR User Manual Product Description Product Description-PanelIR 4555 Control Panel Voltage Circuit Breaker Dimensions Single Phase Model 900-240-20 240 Volt 20 amp 20 inch 16 inch 8.62 inch Model 900-240-40 240 Volt 40 amp 20 inch 16 inch 8.62 inch...
  • Page 11 Model 4555 PanelIR User Manual Product Description SPECIFICATIONS – PanelIR 4555 MODEL Lighted Dimension Dimension Dimension Dimension Length(in/mm) Model 4555-05-06 5 (127) 8.58 5.38 6.00 9.41 Model 4555-05-12 5 (127) 8.58 10.75 12.00 9.41 Model 4555-10-06 10 (254) 13.58 5.38 6.00...

  • Page 12: Research,

    Model 4555-10-09 900-240-40 925-240-30 Model 4555-10-12 900-240-60 925-240-30 Model 4555-16-06 900-240-60 925-240-30 925-480-30 Model 4555-16-09 925-240-60 Model 4555-16-12 925-240-60 925-480-30 Model 4555-25-06 925-480-30 Model 4555-25-09 925-480-30 Model 4555-25-12 925-480-60 Model 4555-38-06 925-480-30 Model 4555-38-09 925-480-60 Model 4555-38-12 925-480-80 Research, Inc.
  • Page 13 Model 4555 PanelIR User Manual Product Description Accessories & Replacement Parts – PanelIR 4555 ACCESSORIES AND REPLACEMENT PARTS PanelIR 4555 Model Description Set of two edge reflectors for: ER-4555/4-05 5 inch (127 mm) length ER-4555/4-10 10 inches (254 mm) length...

  • Page 14: Installation

    Target Heater to Target Distance CAUTION! The back and end covers of Model 4555 heaters should not be exposed to temperatures exceeding 425°F (218°C). The heater should not be surrounded or enclosed by any type of insulating material. Research, Inc.

  • Page 15: Electrical Installation

    Figure 3-3. In this configuration the lamps mounted in the Model 4555 all simultaneously receive the same voltage from the power source. In this case, electrical connection from each terminal block to the power source is made by a single, high temperature grade, electrical wire as follows: Research, Inc.
  • Page 16 NOTE: The following instructions are for single-phase electrical wiring of the Model 4555. See next section for three-phase wiring. Figure 3-4 Single Zone Single Phase Schematic ↔ ↓ 480 V SINGLE PHASE ← Research, Inc.

  • Page 17: Single Phase Wiring

    1. Attach the unconnected end of each high temperature wire to the power supply wiring using appropriate wire joining techniques (as specified by local electrical Wiring Power to Heater codes and standards). Research, Inc.

  • Page 18: Three Phase Wiring

    6. Jumper wires will need to be installed into the terminal blocks to complete the three phase circuit (see Figure 3-5) 1. Attach the unconnected end of each high temperature wire to the power supply wiring using appropriate wire joining techniques (as specified by local electrical codes and standards). Wiring Power to Heater Research, Inc.
  • Page 19 Model 4555 PanelIR User Manual Installation Figure 3-5 Single Zone 3 Phase Wiring Diagram Research, Inc.
  • Page 20 4 lamps or less. Move the plastic spacers so that they are between the terminal blocks for each zone. They are required to insure electrical isolation between zones. 4. Tighten each of the screws in the terminal blocks and jumper bars. Research, Inc.
  • Page 21 Wiring Power to Heater Attach the unconnected end of each high temperature wire to the power supply wiring using appropriate wire joining techniques (as specified by local electrical codes and standards). Research, Inc.

  • Page 22: Lamp Installation

    4. Carefully replace each end cover in its proper location on the heater body. 5. Insert the three screws that hold the end cover in place into their respective holes and tighten them into the heater using the Phillips screw driver Research, Inc.

  • Page 23: Thermostat Wiring

    The pressure switch will reset when blower function resumes. The Pressure switch is wired to terminal blocks 3-4 (Figures 3-9,10). Pressure Switch Figure 3-9 Pressure Switch Thermostat, and Blower Wiring Terminal Blocks Research, Inc.
  • Page 24 The blowers operate on 230 VAC 50/60 Hz. The blowers are wired to Wiring terminal blocks 5-6 (Figures 3-9,10). All applicable electrical standards and codes must be followed when wiring the forced air blowers. Figure 3-10 Blower, Thermostat and Pressure Switch Wiring Diagram Research, Inc.

  • Page 25: Operating Instructions

    Beyond routine, periodic maintenance (See Section 5—Maintenance) and following all safety practices (See Section 1—Safety) the Model 4555 requires no additional care or handling for correct, efficient operation. Research, Inc.

  • Page 26: Maintenance Instructions

    The aluminum reflector can be maintained by cleaning with a soft cloth or tissue. If the reflector gets scratched or dull, it can be polished with aluminum polish. Research, Inc.

  • Page 27: Appendix A Multiple Heater Wiring

    Percent of Power Dissipated = (.77) = 66.8% or 67% 3. Dissipated Power = 67% Percent of Power Dissipated X 3800 Watts = 2546 watts 2546 Watts Dissipated Power Lamp Current = = 5.78 Amperes 440 volts Applied Voltage Research, Inc.
  • Page 28 1. The current per 2500T3 lamp connected to a 480 volt source is 5.2 amperes. 2. The number of lamps in each Model 4555-25-12 is 12. Quantity 2 Pyropanels X 12 Lamps = 24 lamps total (see Figure A-2). 3. Line Current = 5.2 Amperes X 24 Lamps = 125 Amperes. Research, Inc.
  • Page 29 Model 4555 PanelIR User Manual Appendix A Figure A-2 Single-Phase or DC Input Wiring Diagram ↔ ↓ 480 V SINGLE PHASE ← MODEL 4555-25-12 (12) 2599T3 LAMPS 30,000 WATTS @480 MODEL 4555-25-12 (12) 2599T3 LAMPS 30,000 WATTS @480 VOLTS Research, Inc.
  • Page 30 2. The number of lamps in each Model 4555-25-12 is 12. Quantity 3 Pyropanels X 12 lamps = 36 lamps total. 3. Load power = 2,500 Watts dissipated per lamp X 36 lamps = 90,000 Watts 90,000 Watts Load Power 4. Line Current = = 108 Amperes. 480 Volts Applied X 1.73 Research, Inc.
  • Page 31 Figure A-3 Balanced Three-Phase Load Wiring Diagram ↔ ↓ 480 VOLT 3 PHASE ← MODEL 4555-25-12 (12) 2599T3 LAMPS 30,000 WATTS @480 VOLTS MODEL 4555-25-12 (12) 2599T3 LAMPS 30,000 WATTS @480 VOLTS MODEL 4555-25-12 (12) 2599T3 LAMPS 30,000 WATTS @480 VOLTS Research, Inc.
  • Page 32 Line Current 2 = √(LC2 + (LC2 x LC3) + LC3 ) = √(62.4 + (62.4 x 31.2) + 31.2 Line Current 3 = √(LC1 + (LC1 x LC2) + LC2 ) = √(62.4 + (62.4 x 62.4) + 62.4 Research, Inc.
  • Page 33 Three-Phase Load Wiring Diagram ↔ ↓ 480 VOLT 3 PHASE ← MODEL 4555-25-12 (12) 2599T3 LAMPS 30,000 WATTS @480 VOLTS MODEL 4555-25-12 (12) 2599T3 LAMPS 30,000 WATTS @480 VOLTS MODEL 4555-25-06 (6) 2599T3 LAMPS 15,000 WATTS @480 VOLTS Research, Inc.

Table of Contents