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Drive Gear Shaft
The ball
Journal beanng
should
now
be dnfted
on
to
the shaft
WIth
Its
spnng
rIng away from the
geared
end
POSItIOn the
geared
end of the dnve shaft
In a
dummy
3rd and 4th
speed couplIng
sleeve put the washer
over
the
bearmg
tIghten
the
nut
and lock
It
In
pOSItIOn
Smear
grease
In
the end of the shaft
where the
maIn
shaft locates
then load the
needle rollers
so
that
they
adhere
In
pOSlUon
by
means
of the grease
Turn the
gear casIng
to
ensure
that the
counter
teeth
are
below the dnve shaft
bearIng housmg
FaIlure
to
do tJns wIll result
In
damage
to
both the
counter
gear and dnve shaft
geared
ends
The dnve shaft
can now
be dnfted
Into
poslUon from the clutch
hOUSIng
end
Ensure that the sprIng nng
reSIsters
properly
In
the
race on
the gear
case
Main Shaft
Press the
mam
shaft
center
beanng complete
WIth
hOUSIng
on
to the
shaft from
the
rear
The
bearIng
must
be
pressed fIrmly
agaInst
the shoulder of the
center
splIned
portIon of the shaft
Lightly
smear
OIl the shaft forward of
the
beanng
and refIt
the fIrst
speed
wheel
assembly
WIth the
ynchromzer
pomtmg
forward
RefIt the thrust washer
on
to
the shaft followed
by
the
baulkmg
nng
The
phos
phor
bronze sleeve whIch
carnes
the second
speed
IS a
tIght
fIt
on
the shaft
there
It
must
be fIrst Immersed
In warm
OIl and then slId
Into
pOSItIOn
on
the shaft
FIt
second
speed
wheel
over
the sleeve
then the
dnvIng
washer and the secood bronze
sleeve WhICh
carnes
the tJnrd
speed
wheel
The
two
sleeves
are
locked
together
by
the
dnvIng
washer
Now poSlUon the thIrd
gear
over
Its
sleeve
Place the sprmg and
plunger
Into
the hole
In
the
maIn
shaft and slIde the
splmed
washer
Depress
the
plunger
WIth
a
pIece of
WIre
through
the hole
m
the thIrd
speed
and slIde the
splIned
washer
over
the
plunger
Then
turn
the washer for
the
plunger
to
engage WIth
a
groove
In
the washer
The gear
are now
assembled
on
the
maIn
shaft
102
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