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Fervi T066 Operation And Maintenance Manual

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OPERATION AND
MAINTENANCE MANUAL
Drilling Machine
Art. T066
ORIGINAL INSTRUCTIONS

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  • Page 1 OPERATION AND MAINTENANCE MANUAL Drilling Machine Art. T066 ORIGINAL INSTRUCTIONS...
  • Page 2 Manual on the date of issuance and listed herein; On the other hand, the machine may also be subject to important technical changes in the future, without the manual being updated. Therefore, see FERVI for information about modifications that could be implemented. REV. 1 November 2013...

  • Page 3: Table Of Contents

    MACHINES AND ACCESSORIES CONTENTS INTRODUCTION ..................5 GENERAL SAFETY WARNINGS ..............7 General safety rules for machine tools ................7 General safety regulations for electric machine tools ...........9 Technical support......................10 Other provisions ......................10 TECHNICAL SPECIFICATIONS ..............11 INTENDED USE OF THE MACHINE ............12 Usage environment and support surface ..............
  • Page 4 MACHINES AND ACCESSORIES 11.1 Routine maintenance ....................33 11.2 Lubrication....................... 33 TROUBLESHOOTING ................35 DISPOSAL OF PARTS AND MATERIALS ..........36 EXPLODED VIEW AND SPARE PARTS ............ 37 WIRING PLAN ..................44 Page 4 of 44...

  • Page 5: Introduction

    The purpose of this manual is to provide the knowledge required for the use and maintenance of the Drilling machine (Art.-T066) and create a sense of responsibility and an understanding of the possibilities and limits of the device given to the operator.
  • Page 6 MACHINES AND ACCESSORIES RAPHIC REPRESENTATION OF SAFETY OPERATIONAL AND RISK WARNINGS The following boxes are designed to attract the attention of the reader/user for the purposes of proper and safe use of the machine: Pay attention This highlights behavioural rules to prevent damage to the machine and/or the occurrence of dangerous situations.

  • Page 7: General Safety Warnings

    MACHINES AND ACCESSORIES 2 GENERAL SAFETY WARNINGS 2.1 General safety rules for machine tools Accident  The operation of drilling or tapping always presents a risk of injury associated with the possibility of accidental contact of parts of the body with the tool in motion, detachment of splinters from the workpiece, tool breakage, or ejection of a badly blocked piece.
  • Page 8 MACHINES AND ACCESSORIES Always check the efficiency and integrity of the machine. Before connecting the machine to the mains, make sure that the rotating parts are not damaged or badly worn. Make sure that the switch is in the neutral position. Do not start the machine in an enclosed or poorly ventilated area, or in the presence of a flammable and/or explosive atmosphere.

  • Page 9: General Safety Regulations For Electric Machine Tools

    MACHINES AND ACCESSORIES 23. It is recommended that users of this publication, for maintenance and repair, have a basic knowledge of mechanical principles and of repair technique procedures. 24. The person responsible for company safety is to make sure that the staff responsible for using the machine have read and understood this manual in its entirety.

  • Page 10: Technical Support

    MACHINES AND ACCESSORIES 2.3 Technical support For any problems or concerns, please contact, without hesitation, the dealer from whom you purchased the machine, who has competent and specialised staff, specific equipment and spare parts. 2.4 Other provisions T IS FORBIDDEN TO TAMPER WITH SAFETY DEVICES The first thing to do when starting work is to check the presence and integrity of the protections and the operation of the safety devices.

  • Page 11: Technical Specifications

    MACHINES AND ACCESSORIES 3 TECHNICAL SPECIFICATIONS Characteristics: Art. T066 Height (mm) 2000 Width (mm) Depth (mm) Weight (kg) Rated voltage (V) Power (W) 1500 Spindle travel (mm) Drilling capacity (mm)  40 Morse taper CM / MT 4 Sleeve (mm) ...

  • Page 12: Intended Use Of The Machine

    MACHINES AND ACCESSORIES 4 INTENDED USE OF THE MACHINE The Drilling machine is a machine-tool designed for executing simple operations, such as:  drilling (max drilling capacity: 35 mm);  threading;  boring and spot-facing. The machine is made to perform such machining of different materials, changing the tool depending on the operation to be performed and the material of the work-piece.

  • Page 13: Description Of The Machine

    MACHINES AND ACCESSORIES 5 DESCRIPTION OF THE MACHINE Figure 1 – Overview. Motor Speed control levers Vertical feed handwheel Spindle guard Coolant liquid tube Spindle Table adjustment lever Vice Work table Vice adjustment lever Column Coolant pump Spindle shaft guard Base Control panel Page 13 of 44...

  • Page 14: Identification Plate

    MACHINES AND ACCESSORIES 5.1 Identification plate The identification plate of the drilling machine is located on the right side of the head (see Figure 2). Figure 2 – Identification plate. Page 14 of 44...

  • Page 15: Pictograms

    MACHINES AND ACCESSORIES 5.2 Pictograms -LEGGERE ATTENTAMENTE LE ISTRUZIONI PRIMA DI UTILIZZARE LA MACCHINA -PRIMA DI INTERVENIRE SULLA MACCHINA PER QUALSIASI REGOLAZIONE O PER MANUTENZIONE TOGLIERE LA SPINA DALLA PRESA DI CORRENTE -FISSARE SALDAMENTE ALLA TAVOLA IL PEZZO DA LAVORARE PRIMA DI OPERARE -PER ALTRE INFORMAZIONI SULLA SICUREZZA SI CONSIGLIA CONSULTARE...
  • Page 16 MACHINES AND ACCESSORIES Pictograms Key PLATE IN ITALIAN PLATE IN ENGLISH -LEGGERE ATTENTAMENTE READ THE INSTRUCTIONS CAREFULLY ISTRUZIONI PRIMA DI UTILIZZARE BEFORE USING THE MACHINE LA MACCHINA -BEFORE CARRYING -PRIMA INTERVENIRE SULLA ADJUSTMENT OR MAINTENANCE ON MACCHINA QUALSIASI MACHINE, DETACH PLUG REGOLAZIONE FROM THE POWER SUPPLY SOCKET...
  • Page 17 MACHINES AND ACCESSORIES PINDLE SPEED PLATES The plate indicating of the speed of rotation of the spindle corresponding to different gearbox configurations is on the front part of the head. Figure 3 - Spindle speed labels. Minimum speed: 75 rev/min - Lever configuration: I-L1. Maximum speed: 3200 rev/min - Lever configuration: II-H3.

  • Page 18: Description Of Controls And Adjustments

    MACHINES AND ACCESSORIES 6 DESCRIPTION OF CONTROLS AND ADJUSTMENTS 6.1 Control panel buttons and pilot lamps Operating indicator light Mode switch Start button (clockwise rotation) Coolant pump selector Start button (anti-clockwise rotation)5 Stop button Motor speed switch Emergency button Figure 5 - Control panel. 1.
  • Page 19 MACHINES AND ACCESSORIES Changing the direction of rotation Always wait for the spindle to come to a complete stop before starting the rotation in the opposite direction to the one you are using. 6. STOP BUTTON Press this button to stop the rotation of the spindle. 7.

  • Page 20: Levers And Handwheels

    MACHINES AND ACCESSORIES 6.2 Levers and handwheels To set the speed of rotation of the spindle, turn off the machine and choose the switch position I or II (ref. 2 in Figure 5) bring the levers (ref. 9 and 10 in Figure 6), to the required position, following the directions given in the speed table and in relation to the machining to be followed.
  • Page 21 MACHINES AND ACCESSORIES Reversing rotation Reversing rotation can take place by means of the micro switch located next to the spindle or by means of the button on the control panel. In any event, only reverse rotation at low speed MAX 150 rpm (levers in position L1).
  • Page 22 MACHINES AND ACCESSORIES The opening / closing of the vice takes place using the lever at the end of the movable part. Figure 11 - Vice lever. This handle allows the height adjustment of the table, after reaching the desired height, it is possible to lock the table using the lever located at the rear right section.

  • Page 23: Machine Safety Devices

    MACHINES AND ACCESSORIES 7 MACHINE SAFETY DEVICES Accident UNDER NO CIRCUMSTANCES SHOULD PROTECTION AND SAFETY DEVICES BE MODIFIED OR REMOVED! 7.1 Spindle guard A plexiglass guard protects the operator against contact with the rotating tool or against parts ejected during the machining process (Figure 13).

  • Page 24: Emergency Stop

    MACHINES AND ACCESSORIES 7.3 Emergency stop The emergency stop is constituted by a cap red which, if pressed, activates the stop button thus interrupting the power supply of the machine. Figure 15 - Emergency button. Upon pressing the emergency stop button, the spindle will keep rotating by inertia for a few seconds before stopping completely.

  • Page 25: Use Of Ppe

    MACHINES AND ACCESSORIES In the event of drill malfunction or failure, the machines are equipped with an electric cable with conductor grounding to protect the operator from electrocution (electric shock), providing a path of least resistance for electric current thus reducing the danger of electrocution.

  • Page 26: Transport And Lifting

    MACHINES AND ACCESSORIES 8 TRANSPORT AND LIFTING Use suitable lifting equipment to move the Drill. Please remember that the machine weighs about 400 kg, so please use lifting equipment with a higher maximum load capacity. Lifting cranes, cranes and hoists with sufficient load capacity may be considered appropriate. Means of transport For choosing an adequate lifting equipment, you should take into account the weight of the machine and of its packaging (if any).

  • Page 27: Machine Assembly

    MACHINES AND ACCESSORIES 9 MACHINE ASSEMBLY To assemble the Geared Drilling Machine, follow these steps: Staff Required The assembly must be carried out by at least two people. Clean the Machine Before starting assembly, clean the protective product from the machine's components. Risk of Crushing Mount the Drilling machine on a solid strong support surface.

  • Page 28: Mounting The Spindle Cone And The Spindle

    MACHINES AND ACCESSORIES 9.1 Mounting the spindle cone and the spindle Proceed as follows to assemble the spindle cone and the spindle: 1. With a dry cloth, clean the internal surface of the coupling of the spindle cone. Similarly, clean also the spindle and the spindle cone. 2.

  • Page 29: Operation

    MACHINES AND ACCESSORIES 10 OPERATION The Drilling machineErrore. Nome della proprietà del documento sconosciuto. is a very easy machine to use. It is able to perform the drilling and tapping of metals and similar materials, other materials can be processed, using a suitable tool. Using the machine The Geared drilling machine should only be used with appropriate tools for the processing to be performed: metal, wood or plastic require different tools, if you are not sure about the...

  • Page 30: Drilling In Manual Mode

    MACHINES AND ACCESSORIES 10.2Drilling in manual mode Unscrew the knob to loosen the worm screw cone and the spring base. Then set the stroke of the spindle by setting the positive depth of the blind holes (depth gauge) or through holes. 1.

  • Page 31: Tapping

    MACHINES AND ACCESSORIES 10.3Tapping Use a suitable tool for tapping, then: 1. Move the switch (ref. 2 Figure 5) to the T position. APPING 2. Check the position of the pads on the handwheel. 3. Turn the handwheel to lower the spindle in order to start its rotation (RIGHT) and move the tool to the established height following the lowering speed set by the tool.

  • Page 32: Cooling System

    MACHINES AND ACCESSORIES If necessary it is possible to turn on the lamp located behind the spindle using the switch on the front of the head. Figure 21 – Lighting. 10.5Cooling system On the control panel there is a switch that allows the cooling system pump to be started. Before starting the pump, make sure that the coolant level is adequate and that the collection tank is clean from chips and debris.

  • Page 33: Maintenance

    MACHINES AND ACCESSORIES 11 MAINTENANCE 11.1Routine maintenance Remove dust accumulated inside the motor and machining residues on the work surface using compressed air. Working with compressed air Always use protective goggles when undertaking work with compressed air and do not exceed the pressure of 2 bar.
  • Page 34 MACHINES AND ACCESSORIES LUBRICATE EVERY 6 MONTHS LUBRICATE EVERYDAY Page 34 of 44...

  • Page 35: Troubleshooting

    MACHINES AND ACCESSORIES 12 TROUBLESHOOTING PROBLEM PROBABLE CAUSE SOLUTION A) Adjust the tension. A) Improper belt drive B) Remove the spindle sleeve and B) Dry spindle lubricate. Noisy operation C) Loose Pulley. C) Tighten the pulley. D) Loose belt. D) Adjust the belt tension. E) Broken bearing E) Replace the bearing A) Serrate...

  • Page 36: Disposal Of Parts And Materials

    MACHINES AND ACCESSORIES 13 DISPOSAL OF PARTS AND MATERIALS If the machine is to be scrapped, its parts must be differentiated for disposal. Machine materials include:  Steel, aluminium and other metal components.  Plastic materials.  Copper cables, motors and electric components. Respect the environment! Contact a specialist centre for the collection of waste materials.

  • Page 37: Exploded View And Spare Parts

    MACHINES AND ACCESSORIES 14 EXPLODED VIEW AND SPARE PARTS Page 37 of 44...
  • Page 38 MACHINES AND ACCESSORIES Number Description T066/101 Base T066/102 Column T066/104 Work table T066/111 Vice slide T066/112 Vice base T066/113 Vice T066/114 Vice screw T066/115 Separator bearing T066/116 Crank T066/117 Bolt M12 T066/118 Screw M12 x 100 T066/119 Screw M8x25 T066/120...
  • Page 39 MACHINES AND ACCESSORIES Page 39 of 44...
  • Page 40 MACHINES AND ACCESSORIES Number Description Number Description T066/2001 T066/2058 Screw T066/2002 Retainer ring T066/2059 Retainer ring T066/2004 Ball bearing T066/2060 Oil seal T066/2005 Motor T066/2061 Retainer ring T066/2006 Screw T066/2062 Coupling shaft T066/2007 Grub screw T066/2063 Head T066/2008 Oil seal...
  • Page 41 MACHINES AND ACCESSORIES Number Description Number Description T066/2135 Oil seal T066/2154 Oil seal T066/2136 Gear T066/2155 Oil seal T066/2138 Retainer ring T066/2156 Washer T066/2139 Retainer ring T066/2157 Retainer ring T066/2140 Ball bearing T066/2158 Grub screw T066/2141 Shaft safety coupling T066/2159...
  • Page 42 MACHINES AND ACCESSORIES Page 42 of 44...
  • Page 43 MACHINES AND ACCESSORIES Ref. Description Ref. Description T066/301 Spindle box T066/333 Screw M4x6 T066/302 Sprocket T066/334 Sealing ring 35 T066/303 Shaft support T066/335 Pin 4x8 T066/304 Coupling bushing T066/336 Screw M4x12 T066/305 Support pin T066/337 Gear T066/306 Pin 6x12 T066/338...

  • Page 44: Wiring Plan

    MACHINES AND ACCESSORIES 15 WIRING PLAN Page 44 of 44...

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