GAYLORD ELX Series Installation, Operation & Maintenance Manual

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EFFECTIVE DATE 04-2010
THE GAYLORD INSTALLATION,
OPERATION & MAINTENANCE MANUAL
for
"ELX" SERIES HOODS
GAYLORD INDUSTRIES
10900 S.W. AVERY STREET • TUALATIN, OREGON 97062 U.S.A.
1-800-547-9696 • 503-691-2010 • FAX: 503-692-6048 • email: info@gaylordusa.com

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Summary of Contents for GAYLORD ELX Series

  • Page 1 EFFECTIVE DATE 04-2010 THE GAYLORD INSTALLATION, OPERATION & MAINTENANCE MANUAL “ELX” SERIES HOODS GAYLORD INDUSTRIES 10900 S.W. AVERY STREET • TUALATIN, OREGON 97062 U.S.A. 1-800-547-9696 • 503-691-2010 • FAX: 503-692-6048 • email: info@gaylordusa.com...
  • Page 2 Gaylord Industries STREET ADDRESS: 10900 S.W. Avery Street, Tualatin, Oregon 97062 U.S.A. PHONE: 503-691-2010 • 800-547-9696 • FAX: 503-692-6048 • email: gaylord@gaylordusa.com • www.gaylordusa.com COMMERCIAL KITCHEN EXHAUST SYSTEMS • FIRE PROTECTION • UTILITY DISTRIBUTION • ROOF TOP UNITS • POLLUTION CONTROL...
  • Page 3: Table Of Contents

    IN A RETRIEVAL SYSTEM, OR TRANSMITTED IN ANY FORM BY AN ELECTRIC, ME- CHANICAL, PHOTOCOPYING, RECORDING MEANS OR OTHERWISE WITHOUT PRIOR WRITTEN PERMISSION OF GAYLORD INDUSTRIES COPYRIGHT 2010. © Copyright 2010, Gaylord Industries The manufacturer reserves the right to modify the materials and specifications resulting from a continuing program of product improvement or the availability of new materials.
  • Page 4: Elx Ventilator Model Description

    ELX SERIES VENTILATOR MODEL DESCRIPTION MODEL “ELX-BBC” MODEL “ELX-BB” MODEL “ELX” APPLICATION - Wall mounted APPLICATION - Used for cafeteria lines or APPLICATION - Used for typical island canopy style. any other single line island arrangement. style back to back cooking arrangement.
  • Page 5 Gaylord Ventilator model numbers are made up of an alphabetic prefix followed by a series of alphabetic and/or numeric suffixes to designate the style of the ventilator and various options. Sequence of model numbers is as follows. 1.______ 2.______ 3._______ 4._______...
  • Page 6 Series hood may be equipped with a fan, auto start controller, and/or light switch mounted on the face of the hood. GREASE EXTRACTION The Gaylord Industries Patent Pending “XGS” Extractor and IMC Cartridge is designed to deliver the absolute optimum UL 710 Recognized XGS...
  • Page 7: Principles Of Operation

    A maintenance rotation should be initiated at the point of start up by a Gaylord Industries certified Service Agent to address any maintenance, or repair issues that may be required.
  • Page 8: Maintenance And Cleaning Instructions

    Factor y trained ser vice agencies are cer tified by Gaylord Industries to perform these inspections. For the name and phone num- ber of your nearest agent, call 1-800-547-9696 or go online to visit our...
  • Page 9 UV PREVENTATIVE MAINTENANCE CERTIFIED SERVICE AGENT MAINTENANCE WARNING! Warning: Do NOT defeat any interlocks during cleaning and maintenance! Replacing UV Lamps system inspection schedule described in NFPA-96 and on the previous Danger! page in this tech manual. These tasks involve potential exposure to high doses of UV light and live electrical components.
  • Page 10 UV PREVENTATIVE MAINTENANCE CONTINUED CERTIFIED SERVICE AGENT MAINTENANCE WARNING! Warning: Do NOT defeat any interlocks during cleaning and maintenance! 11. Check all wires for damage • Replace any wires showing damage 12. Lubricate each of the new UV lamp(s) before installing with a small amount of G-510 or similar detergent 13.
  • Page 11 OPTIONAL FIRE / BALANCING DAMPER GBD SERIES Gaylord System Balancing (GBD) The ELX Series Ventilator will optionally come with a Gaylord Industries Listed balancing damper. The options available are the GBD-IS (balancing only damper), GEBD (electrical balancing dam- per), and the GFBD (fire balancing damper). The GBD-IS is set from below and performs the task of raising or lowering the exhaust airflow to any section that it is installed on.
  • Page 12 GFBD INTERNAL WIRING / SINGLE SECTION FIGURE 16 GFBD/GEBD Internal Wiring Diagram...
  • Page 13 GFBD EXTERNAL WIRING / MULTIPLE SECTION FIGURE 16B GFBD External Wiring Diagram...
  • Page 14 UV BALLAST BOX WIRING The UV Hood Wiring Board is an integral part of the UV interlock sure to remove it immediately after the repair has been completed. system. All interlock activations are indicated by the LED’s next to Pressure switches can be adjusted by removing the clear cover. each component’s wire attachment.
  • Page 15: Uv Start-Up Procedures

    Start-up report. Once installed, connect the internal UV plug to the Module. • Send a copy of the Start-up report to Gaylord and keep a Make sure to turn the connector until it stops. copy for your records.
  • Page 16: Measuring Airflow

    Measuring Airflow (Multiple Section) Measuring Airflow (Single Section) During the course of the start up the Gaylord Industries representative The ELX hood has been designed to give you an approximate air- or balancer will have to balance all hoods common to a single fan flow per linear foot of hood based on the static pressure measured simultaneously.
  • Page 17 1.60 doors, or cross drafts in the vicinity of the hood’s should be noted, and lastly, all observations, and values need to be recorded and pro- vided to Gaylord Industries for safe keeping. 1.40 SP adder (1500 FPM) SP adder (1800 FPM) 1.20...
  • Page 18: Troubleshooting

    TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM CORRECTIVE ACTION SMOKE LOSS Smoke Loss - Hood is not exhausting Broken or slipping belt on the exhaust properly. hoods static tap. Static values should fan. be in accordance with Figure 21. Confirm proper rotation of the exhaust fan.
  • Page 19 TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM CORRECTIVE ACTION EXHAUST FAN If the fan switch is turned on to the Overload protector on the magnetic Push the “Reset” button on the exhaust position but the exhaust fan starter tripped. magnetic starter and turn the fan does not come on.
  • Page 20 TROUBLESHOOTING UV SYSTEM Danger! of injury to skin and eyes and in the case of electrical shock, injury or death! For a list of CSA’s go to http://www.gaylordusa.com and exposure to UV light and live electrical components. There is a risk go to Service for a list of companies nearest you.
  • Page 21 Ballast box. Access cover insulation is missing Remove old insulation. Replace with or has broken down approved insulation. Contact Gaylord for details. • CUV-1000 not functioning as intended See CUV-1000 Controller Technical Manual...
  • Page 22 TROUBLESHOOTING UV STATUS LIGHTS UV Status Lights Green Yellow UV System Mode “UV System On” “UV Lamp Failure” “UV Safety Interlock Activated” Light on Light on Light on All UV Lamps ON “Normal” One or more UV Lamps not working UV Module un-plugged No Power to the UV Module (All doors closed) UV Access door Open...
  • Page 23: Parts List

    76041 - w/ Apron 76046 Extractor Removal Tool 10119 Light Globe - Frosted Kason 20188 Gaylord LED Light Bulb INCANDESCENT LIGHT FRAME & LENS 13211 12”x12” Recessed Light Lens & Retainer FLUORESCENT LIGHT LENS & FRAME 13210 2Ft. Recessed Light Lens & Retainer 10111 3Ft.
  • Page 24 PARTS LIST GAYLORD PART NUMBER DESCRIPTION ILLUSTRATION 19176 Damper Control Motor (24 Volt) For GFBD/GEBD Model Dampers 20129 UV Hood Wiring Board (120 / 240 VAC) 30529 UV Contactor 11399 Relay 11413 Base SPDT 19726 UV Status Lamp - Green...
  • Page 25 UV MODULE PARTS • • 20142 20143 20163 20139 20140 19289 20144 76047...
  • Page 26: Schematics

    UV HOOD WIRING BOARD / SCHEMATIC...
  • Page 27: Installation Requirements

    NFPA or IFC codes and standards. Caution: Fire extinguishing system piping installed on the hood at job site should be coordinated with the Gaylord Manufacturer to ensure SWITCH piping does not interfere with hood’s operation/performance. Improper installation may void Listings of the hood.
  • Page 28 ELX GBD OR ND / NO UV WIRING DIAGRAM...
  • Page 29 ELX GFBD / NO UV WIRING DIAGRAM...
  • Page 30 ELX-UV GBD / ND WIRING DIAGRAM...
  • Page 31 ELX-UV GFBD WIRING DIAGRAM...
  • Page 32 ELX-UV GFBD WITH GPC-6000D WIRING DIAGRAM...
  • Page 34: Warranty

    For “ELX” Series Ventilators May 2010 The Gaylord “ELX ” Series hood and component parts furnished with the hood by Gaylord Industries or the Licensed Gaylord Manufacturer are warranted by Gaylord Industries or the Licensed Gaylord Manufacturer producing ventilator to be free from defects of material and workmanship under normal use when installed, operated and serviced in accordance with factory recommendations.
  • Page 35 FOR THE NAME AND LOCATION OF THE NEAREST CERTIFIED SERVICE AGENCY, CALL OR WRITE TO: GAYLORD INDUSTRIES 10900 S.W. AVERY STREET TUALATIN, OREGON 97062 U.S.A Call: 503-691-2010 1-800-547-9696 Fax: 503-692-6048 email: info@gaylordusa.com LOCAL SERVICE AGENCY FORM NO. TM-ELX 0210 © COPYRIGHT 2010, GAYLORD INDUSTRIES LITHO IN U.S.A.

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