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Table of Contents
Related Manuals for GAYLORD XG-BDL
Summary of Contents for GAYLORD XG-BDL
- Page 1 Revised 10-2015 THE GAYLORD INSTALLATION, OPERATION & MAINTENANCE MANUAL “XG” SERIES HOODS GAYLORD INDUSTRIES 10900 S.W. AVERY STREET • TUALATIN, OREGON 97062 U.S.A. 1-800-547-9696 • 503-691-2010 • FAX: 503-692-6048 • email: info@gaylordventilation.com...
- Page 2 50 years of experience in the foodservice kitchen exhaust industry. If you have other Gaylord equipment such as a Gaylord Utility Distribution System or Pollution Control Equipment, etc., please refer to the corresponding supplementary equipment manuals.
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Page 3: Table Of Contents
A RETRIEVAL SYSTEM, OR TRANSMITTED IN ANY FORM BY AN ELECTRIC, MECHANI- CAL, PHOTOCOPYING, RECORDING MEANS OR OTHERWISE WITHOUT PRIOR WRITTEN PERMISSION OF GAYLORD INDUSTRIES COPYRIGHT 2005. © Copyright 2008, Gaylord Industries The manufacturer reserves the right to modify the materials and specifications resulting from a continuing program of product improvement or the availability of new materials. -
Page 4: Xg Ventilator Model Description
XG VENTILATOR MODEL DESCRIPTION Model “XG-BDL” Model “XG-BDL-DS-CL” Model “XG-BDL-BB” APPLICATION - Wall mounted APPLICATION - Used for APPLICATION - Used for canopy style cafeteria lines or any other typical island style back to single line island arrangement back cooking arrangement... - Page 5 XG-UV-GFBD BDL Shown Gaylord Ventilator model numbers are made up of an alphabetic prefix followed by a series of alphabetic and/or numeric suffixes to designate the style of the ventilator and various options. Sequence of model numbers are as follows: 1.
- Page 6 Balancing Damper and/or light switch mounted on the face of the hood. Available GREASE EXTRACTION 3” min. air space The Gaylord Industries Patent Pending “XG” Extractor for compliance with NFPA-96 when Cartridge is designed to deliver the absolute optimum mounting against...
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Page 7: Principles Of Operation
A maintenance rotation should be initiated at the point of start up by a Gaylord Industries certified Service Agent to address any maintenance, or repair issues that may be required. -
Page 8: Maintenance And Cleaning Instructions
MAINTENANCE AND CLEANING INSTRUCTIONS At the end of each cooking day, the exposed interior surfaces of the hood Listed Fire Damper should be wiped down and the grease cup emptied. During the course of operation, grease particles are gradually collecting inside the “XG” extractors. UV Module Daily, or at periodic intervals, depending on the type of cooking, the “XG”... - Page 9 UV PREVENTATIVE MAINTENANCE CERTIFIED SERVICE AGENT MAINTENANCE WARNING! Warning: Do NOT defeat any interlocks during cleaning and maintenance! Replacing UV Lamps These items will need to be performed by a trained and qualified Certified Service Agency (CSA) on the same schedule as the exhaust Danger! system inspection schedule described in NFPA-96 and on the previous These items will need to be performed by a trained and qualified...
- Page 10 UV PREVENTATIVE MAINTENANCE CONTINUED CERTIFIED SERVICE AGENT MAINTENANCE WARNING! Warning: Do NOT defeat any interlocks during cleaning and maintenance! 12. Check all wires for damage • Replace any wires showing damage UV Module 13. Lubricate each of the new UV lamp(s) before installing with a UV Chase small amount of G-510 or similar detergent 14.
- Page 11 OPTIONAL FIRE / BALANCING DAMPER GBD SERIES Gaylord System Balancing (GBD) The XG Series Ventilator will optionally come with a Gaylord Industries Listed balancing damper. The options available are the GBD-IS (balancing only damper), and the GFBD (Fire Balancing damper). The GBD-IS is set from below and performs the task of raising or lowering the exhaust airflow to any section that it is installed on.
- Page 12 GFBD INTERNAL WIRING / SINGLE SECTION XG Damper #1 XG Damper #1 Part #19176 Part #19176 (At Duct Collar) (At Duct Collar) Positioner #1 Part #18876 (Access from below) FIGURE 16 GFBD Internal Wiring Diagram...
- Page 13 GFBD EXTERNAL WIRING / MULTIPLE SECTION FIGURE 16B GFBD External Wiring Diagram...
- Page 14 UV HOOD WIRING BOARD The UV Hood Wiring Board is an integral part of the UV interlock need to use a voltmeter with continuity detection. You will then need system. All interlock activations are indicated by the LED’s next to to check the continuity across each switch on that circuit.
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Page 15: Uv Start-Up Procedures
Before using the XG Series Ventilator a complete and thorough start-up of the system must be performed by a qualified, and authorized service technician. Because of this the UV modules will be shipped separate from the hood to an Certified Service Agent (CSA). Contact Gaylord Industries to arrange for this service. - Page 16 The static tap, as seen below in figs. 17 & 18 will be During the course of the start up the Gaylord Industries representative located behind a small 4 to 6 screw access cover in the case of...
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Page 17: Measuring Airflow
1.60 doors, or cross drafts in the vicinity of the hood’s should be noted, and lastly and lastly, all observations, and values need to be recorded and provided to Gaylord Industries for safe keeping. 1.40 Gaylord Balancing SP adder (1500 FPM) -
Page 18: Troubleshooting
TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM CORRECTIVE ACTION SMOKE LOSS Smoke Loss - Hood is not exhausting Low Airflow - Static pressure at the Broken or slipping belt on the exhaust properly. hoods static tap. Static values should fan. be in accordance with Figure 21. Proper rotation of the exhaust fan wheel. - Page 19 TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM CORRECTIVE ACTION EXHAUST FAN If the fan switch is turned on to the Overload protector on the magnetic Push the “Reset” button on the exhaust position but the exhaust fan starter tripped. magnetic starter and turn the fan does not come on.
- Page 20 TROUBLESHOOTING UV SYSTEM Danger! of injury to skin and eyes and in the case of electrical shock, injury These items will need to be performed by a trained, qualified and or death! For a list of CSA’s go to http://www.gaylordventilation.com Certified Service Agency (CSA).
- Page 21 TROUBLESHOOTING UV SYSTEM SYMPTOM POSSIBLE PROBLEM CORRECTIVE ACTION During the lamp inspection, one of the The Yellow “UV Lamp Failure” light Check the Yellow “UV Lamp Failure” UV Module Controllers does not have has failed. light and see if it is receiving power. (6) Green &...
- Page 22 TROUBLESHOOTING CUV-100 TERMINAL VOLTAGES TERMINAL DESCRIPTION FAN OFF FAN ON EXT. FIRE Main Power Connection: Hot 120 VAC 120 VAC 120 VAC Main Power Connection: Neutral Common Output to Supply Fan Motor Starter 0 VAC 120 VAC 0 VAC 120 VAC Neutral Leg Output to Exhaust Fan Motor Starter 0 VAC 120 VAC...
- Page 23 TROUBLESHOOTING UV STATUS LIGHTS UV Status Lights Green Yellow UV System Mode “UV System On” “UV Lamp Failure” “UV Safety Interlock Activated” Light on Light on Light on All UV Lamps ON “Normal” One or more UV Lamps not working UV Module un-plugged No Power to the UV Module (All doors closed) UV Access door Open...
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Page 24: Parts List
PARTS LIST GAYLORD PART NUMBER DESCRIPTION ILLUSTRATION 75963 XG Extractor 75964 XG-DS Extractor 10307 GX Handle 19350 Static Pressure Tap 18400 Extractor Removal Tool (For 250 -400 CFM/Lin Ft. Extractors) 10119 Light Globe - Frosted Kason INCANDESCENT LIGHT FRAME & LENS 13211 12”x12”... - Page 25 PARTS LIST GAYLORD PART NUMBER DESCRIPTION ILLUSTRATION 19176 Damper Control Motor (24 Volt) For GFBD Model Dampers 76028 UV Monitoring Board with Contactor - Complete Mounted on Din Rail 19663 UV Pressure Switch. Preset to 0.07 WG 19365 UV Access Door Latch...
- Page 26 • UV Lamps are numbered 1 to 6 from front to back • UV Ballasts are numbered 1 to 6 from left to right • The TOP of the UV Module has several long slots cut out for ventilation. GAYLORD PART GAYLORD PART PC. NO.
- Page 27 MODEL CUV-100 CONTROL CABINET GAYLORD DESCRIPTION PART NO. UV Status Light Label 19397 Indicator Light - Red 19162 Indicator Light - Yellow 12510 Indicator Light - Green 12512 Cancel Switch 19076 UV Alarm Cancel Label 19396 Hour Meter 19164 C-150 Label...
- Page 28 MODEL CUV-100 SERIES CONTROL GAYLORD DESCRIPTION MFG PART NO. PART NO. Fuse (F7) - 4A 10039 BUSS ACG-4 Control Relay [CR10] (Cancel Alarm) 11399 Socket 11413 Control Relay [CR11] (Safety Interlock) 11399 Socket 11413 Control Relay [CR12] (Lamp Failure) 11399...
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Page 29: Schematics
UV HOOD WIRING BOARD / SCHEMATIC... - Page 30 WIRING DIAGRAM FOR MODEL CUV-100 WITH XG-UV SERIES HOODS...
- Page 31 WIRING DIAGRAM FOR GAD-100 CONTROLLERS WITH GFBD DAMPERS...
- Page 32 WIRING DIAGRAM FOR GAD-100 CONTROLLERS WITH NO DAMPER...
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Page 33: Installation Requirements
Hanging weight of the hood(s) is noted on the submittal drawing. HOOD WIRING 5. Hoods are manufactured in strict accordance with Gaylord specifications and the Gaylord UL Procedure Manual. 6. Hoods are constructed of 18 Ga. stainless steel, Type 304, No. 4 finish unless otherwise noted on drawings. -
Page 35: Warranty
For “XG” Series Ventilators May 2008 The Gaylord “XG” Series hood and component parts furnished with the hood by Gaylord Industries or the Licensed Gaylord Manufacturer are warranted by Gaylord Industries or the Licensed Gaylord Manufacturer producing ventilator to be free from defects of material and workmanship under normal use when installed, operated and serviced in accordance with factory recommendations. - Page 36 EE EEEEEEE E EE GAYLORD INDUSTRIES SSSSS E SSSSS E E EES EEEEEE E EES EEEEEE E EEEEEE, EEEGEE S7S62 .E.E. PEEEE 5S3-6SS-2SSS EE S-8SS-547-S6S6 EEX 5S3-6S2-6S48 EEEEE EEEE@GESEEEE EEEEEEEEEE.EEE FORM NO. TM-XG 1015 © COPYRIGHT 2015 GAYLORD INDUSTRIES LITHO IN U.S.A.