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Napoleon LHD50N Installation And Operating Instructions Manual

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Download this manual See also: Installation Instructions and Operating Manual
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE.
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: ANSI Z21.50
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: ANSI Z21.50 CSA 2.22 FOR VENTED GAS FIREPLACES.
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

WARNING
!
If the information in these instructions
are not followed exactly, a fi re or
explosion may result causing property
damage, personal injury or loss of life.
- Do not store or use gasoline or other fl ammable
vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS:
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use
any phone in your building.
•
Immediately call your gas supplier from a
neighbour's phone. Follow the gas supplier's
instructions.
•
If you cannot reach your gas supplier, call the
fi re department.
- Installation and service must be performed by a
qualifi ed installer, service agency or the supplier.
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless a
certifi ed kit is used.
$10.00
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleonproducts.com
$10.00
OPERATING INSTRUCTIONS
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
INSTALLATION AND
CSA 2.22 FOR VENTED GAS APPLIANCES.
LHD50N2
LHD50P2
WARNING
!
LHD50N

NATURAL GAS

LHD50P
PROPANE
L H
D 5
0 N
I L L
U S
T R
A T
E D
HOT GLASS WILL CAUSE
BURNS.
DO NOT TOUCH GLASS UNTIL
COOLED.
NEVER ALLOW CHILDREN TO
TOUCH GLASS.
C E R T I F I E D
1.36A
1
W415-0745 / D / 11.30.11

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  • Page 1: Safety Information

    NEVER ALLOW CHILDREN TO TOUCH GLASS. C E R T I F I E D Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030 $10.00 Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleonproducts.com 1.36A...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS INSTALLATION OVERVIEW INTRODUCTION DIMENSIONS GENERAL INSTRUCTIONS GENERAL INFORMATION RATING PLATE / LIGHTING INSTRUCTION LOCATION SHIPPING HANDLES VENTING VENTING LENGTHS AND COMPONENTS FOR DIRECT VENT INSTALLATIONS TYPICAL VENT INSTALLATIONS SPECIAL VENT INSTALLATION 3.3.1 PERISCOPE TERMINATION MINIMUM AIR TERMINAL LOCATION CLEARANCES VENT APPLICATION FLOW CHART DEFINITIONS ELBOW VENT LENGTH VALUES...

  • Page 3: Installation Overview

    11.8 LENS ASSEMBLY REPLACEMENT 11.9 PORCELAIN WRAP REMOVAL 11.10 DOOR LATCH REPLACEMENT 11.11 GLASS / DOOR REPLACEMENT 11.12 CARE OF GLASS 11.13 CARE OF PLATED PARTS 12.0 REPLACEMENTS 13.0 TROUBLESHOOTING 14.0 WARRANTY 15.0 SERVICE HISTORY 1.0 INSTALLATION OVERVIEW See the section “FRAMING - MINIMUM MANTEL...

  • Page 4: Introduction

    2.0 INTRODUCTION WARNING • THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED. • ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS AND IS PROHIBITED. • Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause fi...

  • Page 5: Dimensions

    DIMENSIONS Two sided 20.000” 60.000” EXTENDED HEIGHT 40.000” 16.250” SHIPPING 37.188” OPERATING SIDE HEIGHT 28.000” 36.000” ELECTRICAL INLET 13.500” ELECTRICAL INLET INLET 5” 8” 15.000” INLET 13.500” 50.250” 67.375” One side 20.000” 60.000” EXTENDED HEIGHT 40.000” SHIPPING 16.250” 37.188” OPERATING SIDE HEIGHT 36.000”...

  • Page 6: General Instructions

    GENERAL INSTRUCTIONS WARNING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT, WITH THE GLASS DOOR OPENED OR REMOVED. PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE. PROVIDE ADEQUATE VENTILATION. NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE. OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48”...

  • Page 7: General Information

    GENERAL INFORMATION FOR YOUR SATISFACTION, THIS APPLIANCE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY! LHD50 Altitude (FT) 0-4,500 0-4500 Max. Input (BTU/HR) 30,000 30,000 Max. Output (BTU/HR) 24,000 24,000 Effi ciency (w/the fan on) Min. Inlet Gas Supply Pressure 4.5"...

  • Page 8: Rating Plate / Lighting Instruction Location

    WOLF STEEL LTD. SERIAL NUMBER/NO. DE SÉRIE: LHD50 24 NAPOLEON ROAD, BARRIE, ON, L4M 4Y4 CANADA 60 HZ. MOINS DE 12 AMPÈRES. W385-0448 / E INSTALLER: It is your responsibility to check off the appropriate box on the rating plate according to the model, venting and gas type of the appliance.

  • Page 9: Shipping Handles

    SHIPPING HANDLES IMPORTANT This appliance fully dressed weighs 300 lbs. Lift up and secure the framing kit, see “STEEL STUD FRAMING KIT” section for instructions. Insert the shipping handles (not supplied) by placing the tabs in the desired slots on both sides of the appliance and lifting upwards to secure in place.

  • Page 10: Venting

    3.0 VENTING WARNING RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE. IF VENTING IS INCLUDED WITH SPACERS THE VENT SYSTEM MUST BE SUPPORTED EVERY 3 FEET FOR BOTH VERTICAL AND HORIZONTAL RUNS. USE SUPPORTS OR EQUIVALENT NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM COMBUSTIBLES.

  • Page 11: Typical Vent Installations

    For optimum fl ame appearance and appliance performance, keep the vent length and number of elbows to a minimum. The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged. Rigid and fl...

  • Page 12: Special Vent Installation

    SPECIAL VENT INSTALLATION 3.3.1 PERISCOPE TERMINATION Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when fi nal grading is completed, the bottom air slot is located a minimum 12” above grade. The maximum allowable vent length is 10’ for a 12”...

  • Page 13: Minimum Air Terminal Location Clearances

    MINIMUM AIR TERMINAL LOCATION CLEARANCES COVERED BALCONY APPLICATIONS ††* = 3 feet = 2 x ACTUAL feet INSTALLATIONS CANADA U.S.A. 12” 12” Clearance above grade, veranda porch, deck or balcony. 12” 9” Clearance to windows or doors that open. 12” * 12”...

  • Page 14: Vent Application Flow Chart

    VENT APPLICATION FLOW CHART TOP EXIT Horizontal Termination Vertical Termination Vertical rise is equal Vertical rise is equal Vertical rise is less Vertical rise is less to or greater than to or greater than than horizontal run than horizontal run the horizontal run the horizontal run Horizontal run +...

  • Page 15: Horizontal Termination

    HORIZONTAL TERMINATION ) < (V Simple venting confi guration (only one 90° elbow) See graph to determine the required vertical rise V for the required horizontal run H REQUIRED VERTICAL RISE IN FEET V 12.5 17.5 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H...
  • Page 16 ) > (V Simple venting configuration (only one 90° elbow) See graph to determine the required vertical rise V for the required horizontal run H 147” REQUIRED VERTICAL RISE IN INCHES V 57” 15” 2’ 12.5’ 19.5’ HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V...

  • Page 17: Vertical Termination

    VERTICAL TERMINATION ) < (V Simple venting configurations. See graph to determine the required vertical rise V for the required horizontal run H REQUIRED VERTICAL RISE IN FEET V HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring one or more 90°...
  • Page 18 ) > (V Simple venting configurations. See graph to determine the required vertical rise V for the required horizontal run H REQUIRED VERTICAL RISE IN FEET V HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than two 90°...

  • Page 19: Installation

    4.0 INSTALLATION WARNING FOR SAFE AND PROPER OPERATION OF THE APPLIANCE, FOLLOW THE VENTING INSTRUCTIONS EXACTLY. ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL PAC W573-0007 (NOT SUPPLIED) WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR WHICH MUST BE SEALED USING MILL PAC.

  • Page 20: Horizontal Installation

    4.1.1 HORIZONTAL INSTALLATION WARNING THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP. TERMINALS MUST NOT BE RECESSED INTO A WALL OR SIDING MORE THAN THE DEPTH OF THE RETURN FLANGE OF THE MOUNTING PLATE. This application occurs when venting through an exterior wall. Having determined the correct height for the air terminal VENT location, cut and frame a hole in the exterior wall as...

  • Page 21: Using Flexible Vent Components

    USING FLEXIBLE VENT COMPONENTS WARNING DO NOT ALLOW THE INNER FLEX PIPE TO BUNCH UP ON HORIZONTAL OR VERTICAL RUNS AND ELBOWS. KEEP IT PULLED TIGHT. SPACERS ARE ATTACHED TO THE INNER FLEX PIPE AT PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER FLEX PIPE.

  • Page 22: Horizontal Air Terminal Installation

    4.2.1 HORIZONTAL AIR TERMINAL INSTALLATION Stretch the inner fl ex pipe to the required #10x2" length needed for the fi nished wall surface. OUTER FLEX SCREWS PIPE Apply a heavy bead of high temperature CAULKING sealant W573-0007 Mill Pac (not supplied) to the inner sleeve of the air terminal.

  • Page 23: Vertical Air Terminal Installation

    4.2.2 VERTICAL AIR TERMINAL INSTALLATION WARNING MAINTAIN A MINIMUM 2” SPACE BETWEEN THE AIR INLET BASE AND THE STORM COLLAR. Fasten the roof support to the roof using the screws provided. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

  • Page 24: Appliance Vent Connection

    4.2.3 APPLIANCE VENT CONNECTION Install the inner fl ex pipe to the appliance. Secure with 3 screws #8 X 1/2” and fl at washers. Seal the joint and screw holes using the high SELF temperature sealant W573-0007 (not supplied). DRILLING SCREWS Install the outer fl...

  • Page 25: Gas Installation

    GAS INSTALLATION WARNING RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH AS SPARKS OR OPEN FLAMES. SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED.

  • Page 26: Framing

    5.0 FRAMING WARNING RISK OF FIRE! IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE APPLIANCE ENCLOSURE BE “FINISHED” (IE: DRYWALL / SHEETROCK), AS YOU WOULD FINISH ANY OTHER OUTSIDE WALL OF A HOME.

  • Page 27: Two Sided Appliance

    TWO SIDED APPLIANCE WARNING EDGES ARE SHARP, ALWAYS WEAR GLOVES WHEN WORKING WITH SHEET METAL. Lift the frame up and secure with the screws just removed. Erect the steel frame supplied as illustrated and rivet into place. NOTE: For heavier fi nishing materials such as marble, we recommend adding extra support to the frame.
  • Page 28 WARNING METAL STUDS REQUIRED TO ENSURE CLEARANCE TO COMBUSTIBLES. IMPORTANT: Before fi nishing in the appliance test the operation using the remote control, cycling it through all of its different modes, see “OPERATION” section. Should trouble shooting be required, ac- cess to the controls can be made through the pre-fi...

  • Page 29: One Side Appliance

    ONE SIDE APPLIANCE WARNING EDGES ARE SHARP, ALWAYS WEAR GLOVES WHEN WORKING WITH SHEET METAL. Lift the frame up and secure with the screws just removed. Erect the steel frame supplied as illustrated and rivet into place. NOTE: For heavier fi nishing materials such as marble, we recommend adding extra support to the frame.
  • Page 30 * When constructing the enclosure allow for fi nishing material thickness to maintain clearances. IMPORTANT: Before fi nishing in the appliance test the operation using the remote control, cycling it through all of its different modes, see “OPERATION” section. Should trouble shooting be required, ac- cess to the controls can be made through the pre-fi...

  • Page 31: Minimum Clearance To Combustible Enclosures

    MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES WARNING THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS SUCH AS BRICK, MARBLE, GRANITE, ETC., AS LONG AS THESE MATERIALS NEVER OVERHANG INTO THE APPLIANCE OPENING. IMPORTANT: The LHD50 requires a minimum inside enclosure height of 60”, measured from the bottom of the appliance.
  • Page 32 NON-COMBUSTIBLE COMBUSTIBLE 0” IF NON- COMBUSTIBLE TOP OF ENCLOSURE FINISHING IS USED (COMBUSTIBLE) SUCH AS BRICK AND 3” STONE. STEEL STUD 6”* FRAME 32” MINIMUM 2” 60” MINIMUM ENCLOSURE 51” HEIGHT MINIMUM PLUS RISE** TOP OF APPLIANCE OPENING 28” MINIMUM 6”...
  • Page 33 NON-COMBUSTIBLE 32” STEEL STUD FRAME TOP OF APPLIANCE OPENING 9” 68 1/4” 50 1/4” 9” 51” MINIMUM PLUS RISE COMBUSTIBLE BOTTOM OF APPLIANCE W415-0745 / D / 11.30.11...

  • Page 34: Installing Cement Board

    INSTALLING CEMENT BOARD WARNING A NON-COMBUSTIBLE FINISHING MATERIAL BORDER, SUCH AS BRICK, MARBLE, GRANITE, ETC. IS REQUIRED. FINISHING WITH JUST CEMENT BOARD TO THE SIDES AND TOP OF THE APPLIANCE IS NOT ALLOWED. THE SURFACE ABOVE THE APPLIANCE GETS VERY HOT. IF PROPER FINISHING MATERIALS ARE NOT USED, CRACKING CAN OCCUR.
  • Page 35 2” 1” SIDE VIEW 2” 2” SIDE 2” VIEW 2” 1” 1” DOOR DOOR LHDS(K,P,W)50 WARNING: Non-combustible fi nishing material tight to the frame around the operating door must not project more than 1” from the face of the door (above the door and sides only). If greater projections are needed, increase the clearance to the sides and top by 2”...

  • Page 36: Minimum Combustible Mantel Clearances

    MINIMUM COMBUSTIBLE MANTEL CLEARANCES WARNING RISK OF FIRE, MAINTAIN ALL SPECIFIED AIR SPACE CLEARANCES TO COMBUSTIBLES. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY CAUSE A FIRE OR CAUSE THE APPLIANCE TO OVERHEAT. ENSURE ALL CLEARANCES (I.E. BACK, SIDE, TOP, VENT, MANTEL, FRONT, ETC.) ARE CLEARLY MAINTAINED.

  • Page 37: Finishing

    6.0 FINISHING WARNING RISK OF FIRE! NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE. THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS SUCH AS BRICK, MARBLE, GRANITE, ETC., PROVIDED THAT THESE MATERIALS DO NOT GO BELOW THE SPECIFIED DIMENSION AS ILLUSTRATED. DO NOT STRIKE, SLAM OR SCRATCH GLASS.
  • Page 38 FRONT - ACCESS SIDE Locate the door latches 6” from the top corners of the door between the main door and framing edge. Insert the latch key and pivot up to disengage door latches. Tilt the top of the door forward until you can grab the sides of the door.

  • Page 39: Glass Media Installation

    GLASS MEDIA INSTALLATION WARNING CLEAN THE GLASS MEDIA PRIOR TO INSTALLATION. BEFORE APPLYING THE CLEANED GLASS, ENSURE THAT IT IS DRY. DO NOT CHANGE OR SUBSTITUTE THE GLASS MEDIA MATERIAL PROVIDED WITH THIS APPLIANCE. IF REPLACING, USE ONLY THE REPLACEMENT GLASS MEDIA AVAILABLE FROM YOUR AUTHORIZED DEALER / DISTRIBUTOR.

  • Page 40: Optional Rock Placement

    A dramatic artwork display can be created to divide two separate spaces, either in the middle of the room or off 12” to one side. With Napoleon’s power venting option, positioning 9” the appliance anywhere in the 9”...

  • Page 41: Electrical Connection

    7.0 ELECTRICAL CONNECTION WARNING DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER WATER. CALL A QUALIFIED SERVICE TECHNICIAN IMMEDIATELY TO HAVE THE APPLIANCE INSPECTED FOR DAMAGE TO THE ELECTRICAL CIRCUIT. RISK OF ELECTRICAL SHOCK OR EXPLOSION. DO NOT WIRE 110V TO THE VALVE OR TO THE APPLIANCE WALL SWITCH.

  • Page 42: Receptacle Wiring Diagram

    RECEPTACLE WIRING DIAGRAM NOTE: RECEIVER WIRE IS BUNDLED UP BEHIND THE ELECTRICAL COVER AND NEEDS TO BE INSTALLED REMOTELY. FOR INSTALLATION SEE “REMOTE RECEIVER INSTALLATION” SECTION. PLASTIC BUSHING PRE-FINISHING ACCESS PANEL ELECTRICAL COVER CABLE CONNECTOR REMOTE RECEIVER INSTALLATION Receiver must be located within 8 feet of this side of the appliance and must be accessible for programming the remote.

  • Page 43: Schematic

    SCHEMATIC WARNING DO NOT WIRE 110 VOLTS TO THE VALVE OR WALL SWITCH. W415-0745 / D / 11.30.11...

  • Page 44: Operation

    8.0 OPERATION WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED.

  • Page 45: Hand Held Remote Operations

    HAND HELD REMOTE OPERATIONS Press the ON/OFF key on the transmitter. The transmitter display will show all active icons on the screen. A single “beep” from the receiver will confi rm reception of the command. BLUE LCD DISPLAY ON/OFF KEY THERMOSTAT KEY UP/DOWN ARROW KEY...

  • Page 46: Flame Height

    FLAME HEIGHT The remote control has six (6) fl ame levels. With the °F °F system on and the fl ame level at the maximum, press the Down Arrow Key once and it will reduce the fl ame height by one step until the fl ame is turned off. The Up Arrow Key will increase the fl...

  • Page 47: Low Battery / Manual Bypass

    8.10 LOW BATTERY / MANUAL BYPASS The life span of the remote batteries depends on various factors: quality of the °F batteries, the number of ignitions, the number of charges to the room thermostat set point, etc. When the transmitter batteries are low, a Battery Icon will appear on the LCD display before all battery power is lost.

  • Page 48: Operating Instructions

    9.0 OPERATING INSTRUCTIONS WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED.

  • Page 49: Adjustment

    10.0 ADJUSTMENT 10.1 RESTRICTING VERTICAL VENTS Vertical terminations may display a very active flame. If this appearance is not desirable, the vent exit must be restricted usnig restrictor plate W500-0491 (supplied with unit). This reduces the velocity of the exhaust gases, slowing down the flame pattern and creating a more traditional appearance.

  • Page 50: Venturi Adjustment

    10.3 VENTURI ADJUSTMENT This appliance has an air shutter that has been factory set open according to the chart below: VENTURI BURNER Regardless of venturi orientation, closing the air shutter will cause a more yellow flame, but can lead to carboning. Opening the air shutter will cause a more blue flame, but can cause flame lifting from the burner ports.

  • Page 51: Maintenance

    11.0 MAINTENANCE MAINTENANCE MAINTENANCE WARNING MAINTENANCE TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. DO NOT USE ABRASIVE CLEANERS. CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.

  • Page 52: Valve Train Assembly

    11.2 VALVE TRAIN ASSEMBLY Remove one of the main doors, see “DOOR REMOVAL / INSTALLATION” section. Remove the media tray, see “BURNER REMOVAL” section. Remove the fourteen screws from the valve train assembly. See “VALVE REMOVAL” section. 11.3 VALVE REMOVAL Carefully lift the valve train assembly and turn off the manual shut-off valve, see “VALVE TRAIN ASSEMBLY”...

  • Page 53: Burner Removal

    11.4 BURNER REMOVAL MEDIA TRAY Remove the glass door, see “DOOR / REMOVAL INSTALLATION” section. Remove the 16 screws (8 per side) that secure the media tray in place. Lift the tray up and out. Remove the 8 screws that secure the burner in place. Lift the burner up and out.

  • Page 54: Lamp Replacement

    11.7 LAMP REPLACEMENT This appliance comes equipped with our “Crystalites™”. If in the event the lamp needs to be replaced, follow these instructions. Turn off all electrical supply. Remove the glass door and media tray from the fi rebox, see “DOOR REMOVAL / INSTALLATION”...

  • Page 55: Door Latch Replacement

    11.9 PORCELAIN WRAP REMOVAL SCREWS Remove the two screws on either top side of the porcelain wrap. Tip the wrap forwards and lift out. 11.10 DOOR LATCH REPLACEMENT Remove Media Tray, see “BURNER REMOVAL” section. NOTE: For One Side appliance, the porcelain wrap must be removed prior to media tray. Remove the porcelain side panels by lifting them from the bottom and sliding them out from the tabs as illustrated.

  • Page 56: Care Of Glass

    11.11 GLASS / DOOR REPLACEMENT WARNING DO NOT USE SUBSTITUTE MATERIALS. GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED. CARE MUST BE TAKEN WHEN REMOVING AND DISPOSING OF ANY BROKEN DOOR GLASS OR DAMAGED COMPONENTS. BE SURE TO VACUUM UP ANY BROKEN GLASS FROM INSIDE THE APPLIANCE BEFORE OPERATION.
  • Page 57 NATURAL GAS MODULATING ELEC. VALVE W725-0057 PROPANE GAS MODULATING ELEC. VALVE W010-2107 FIRESTOP SPACER ASSEMBLY W010-2240 MAIN DOOR ASSEMBLY (OPERATING) W010-2241 MAIN DOOR (FIXED) W385-0334 NAPOLEON® LOGO W720-0062 PILOT TUBE W190-0029 IPI IGNITION BOARD W660-0086 SWITCH, FAN CONTROL W660-0104 S-RECEIVER W707-0006...
  • Page 58 HORIZONTAL TERMINAL KIT REF NO. PART NO. DESCRIPTION GD422R-1 ROUND WALL TERMINAL KIT ROOF TERMINAL KITS REF NO. PART NO. DESCRIPTION GD410 1/12 TO 7/12 PITCH GD411 8/12 TO 12/12 PITCH GD412 FLAT ROOF W490-0074 5/8 INNER OUTER SLEEVE W670-0007 5/8 AIR TERMINAL W170-0086 STORM COLLAR...
  • Page 59 W415-0745 / D / 11.30.11...

  • Page 60: Troubleshooting

    13.0 TROUBLESHOOTING WARNING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT, WITH THE GLASS DOOR OPEN OR REMOVED. TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. DO NOT USE ABRASIVE CLEANERS.
  • Page 61 SYMPTOM PROBLEM TEST SOLUTION Exhaust fumes Appliance is spilling. Ensure exhaust bracket gasket seal. smelled in room, Check door seal. headaches. Check for exhaust blockage. Check that venting is installed correctly. Room is in negative pressure; increase fresh air supply. Pilot will not light.
  • Page 62 SYMPTOM PROBLEM TEST SOLUTION Pilot sparks but Gas supply. Verify that the incoming gas line ball valve is “Open”. will not light. Verify that the inlet pressure reading is within acceptable limits, inlet pressures must not exceed 14” W.C. Module is not grounded. Verify the value and pilot assemblies are properly grounded to the metal chassis of the fi...
  • Page 63 All parts replaced under the President’s Limited Lifetime Warranty Policy are subject to a single claim. During the fi rst 10 years NAPOLEON® will replace or repair the defective parts covered by the lifetime warranty at our discretion free of charge. From 10 years to life, NAPOLEON®...
  • Page 64 15.0 SERVICE HISTORY 43.1 W415-0745 / D / 11.30.11...

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