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IMT DA435HAR User Manual

(dual cooler - 10gpm) (replaces model 1154)
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DA435HAR: 99900683:
19980521
i
Model DA435HAR
Air Compressor
(Dual Cooler - 10GPM)
(Replaces Model 1154)
IOWA MOLD TOOLING CO., INC.
BOX 189, 500 HWY 18 WEST, GARNER, IA 50438
TEL: 515-923-3711
TECHNICAL SUPPORT FAX: 515-923-2424
MANUAL PART NUMBER 99900683

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Summary of Contents for IMT DA435HAR

  • Page 1 DA435HAR: 99900683: 19980521 Model DA435HAR Air Compressor (Dual Cooler - 10GPM) (Replaces Model 1154) IOWA MOLD TOOLING CO., INC. BOX 189, 500 HWY 18 WEST, GARNER, IA 50438 TEL: 515-923-3711 TECHNICAL SUPPORT FAX: 515-923-2424 MANUAL PART NUMBER 99900683...
  • Page 2 DA435HAR: 99900683: 19980521 PRECAUTIONS Read before operating your compressor! DANGER EXPLODING TANK WILL CAUSE DEATH, SERIOUS INJURY OR PROPERTY DAMAGE Drain air tank after each use to prevent moisture build-up and corrosion which leads to tank failure. Assure that tank and compressor relief valves work properly, and are at correct pressure settings.

  • Page 3: Table Of Contents

    DA435HAR: 99900683: 19980223 TABLE OF CONTENTS PARA TITLE PAGE GENERAL INFORMATION INTRODUCTION ORDERING INFORMATION Section 1. SPECIFICATIONS 1-1. GENERAL 1-2. SPECIFICATIONS Section 2. INSTALLATION 2-1. GENERAL 2-2. PTO AND PUMP INSTALLATION 2-2-1. PTO INSTALLATION 2-2-2. DRIVELINE AND PUMP INSTALLATION 2-3.
  • Page 4 DA435HAR: 99900683: 19980223...

  • Page 5: General Information

    DA435HAR: 99900683: 19950918 GENERAL INFORMATION CAUTION INTRODUCTION A CAUTION IS USED WHEN THERE IS THE STRONG POSSIBILITY OF DAMAGE TO THE EQUIPMENT OR PREMATURE EQUIPMENT FAILURE. WARNING A WARNING IS USED WHEN THERE IS THE POTENTIAL FOR PERSONAL INJURY OR DEATH.
  • Page 6 DA435HAR: 99900683: 19970206 NOTES...

  • Page 7: Section 2. Installation

    This section pertains to the installation of the IMT check the backlash for maximum allowance of 1/32" DA435HAR compressor, PTO and pump. The to 1/16". If the backlash is excessive, remove instructions are intended as a guide to assist you with gaskets and check backlash again until it is your particular installation.

  • Page 8: Compressor Installation

    DA435HAR: 99900683: 19950918 2-2-2. DRIVELINE AND PUMP 2-3. COMPRESSOR INSTALLATION INSTALLATION 1. Prepare the mounting location of the compressor by locating and drilling four (4) holes, 7/16" The pump may be driven as shown in Figure B-2 as diameter, as shown in Figure B- 3.

  • Page 9: Section 3. Operation

    DA435HAR: 99900683: 19950918 SECTION 3. OPERATION 3-1. GENERAL 3-2. OPERATION Each compressor is bench tested under load at the To use the compressor, start the vehicle engine and engage the compressor by operating the compressor factory to ensure proper break-in and operation.
  • Page 10 DA435HAR: 99900683: 19930125 NOTES...

  • Page 11: Section 4. Maintenance & Parts

    DA435HAR: 99900683: 19951220 Section 4. MAINTENANCE & PARTS 4-1. GENERAL The following table is a list of routine maintenance items, including service intervals. It also includes a parts list and assembly drawing of the compressor. FIGURE D-1. ROUTINE MAINTENANCE CHECKLIST...
  • Page 12 DA435HAR: 51712642.01: 19950912 77040048 BUTT CONNECTOR 16-14GA MOUNTING HARDWARE KIT (51712642) 77040000 TERMINAL SPD #10 16-14GA ITEM PART NO. DESCRIPTION 77041345 TOGGLE SWITCH 51709571 COMPRESSOR 10GPM(see dwg) 1REF 77041056 IN-LINE FUSE 20AMP 51709573 COMPRESSOR 8GPM (see dwg) 1REF 89044233 CABLE 14GA BRN 24"...
  • Page 13 DA435HAR: 51709572.01: 19980521 OPTION-RELAY BOARD KIT (51711092) ITEM PART NO. DESCRIPTION 77041378 RELAY BOARD 77041383 RELAY 77041100 FUSE 20AMP 72601576 SHT MTL SCR #10X1-1/2 99900661 INSTALLATION INSTRUCTIONS NOTE REFERENCE #53, 64, 56, 55 TO BE CONCENTRIC TO CONTINUED ON FOLLOWING PAGE CRANKSHAFT WITHIN 0.010 AFTER ASSEMBLY...
  • Page 14 DA435HAR: 51709572.02: 19980115 DA435HAR10 COMPRESSOR ASM W/ENCLOSURE (51709572-2)
  • Page 15 DA435HAR: 51706914.01: 19980115 DA435HAR AIR COMPRESSOR CONTINUED ON FOLLOWING PAGE (51706914-1) 44. 70014583 OIL PUMP SPRING ITEM PART NO. DESCRIPTION 45. 70024122 WASHER .33X.5X.03 COPPER 1. 51014947 RING SET-3 (INCL:2-3) 46. 70029293 CYL BLOCK SPACER 2. 70014599 COMPRESSION RING (PART OF 1) 8REF 47.
  • Page 16 DA435HAR: 51706914.02: 19980115 DA435HAR AIR COMPRESSOR (51706914-2) CONTINUED ON FOLLOWING PAGE...
  • Page 17 DA435HAR: 51706914.03: 19970620 DA435HAR AIR COMPRESSOR (51706914-3)
  • Page 18 93710121.01: 19970707 DA435HAR: 91707052.01: 19970707 OPTIONAL HYDRAULIC INSTALLATION KIT (91707052) OPTIONAL INSTALLATION KIT W/CRANE (93710121) ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 1. 72531427 ELBOW 3/4NPT #12MJIC 18. 72532712 BEAD NIPPLE #16MSTR 1" 45° 2. 72053676 ADAPTER 3/4MPT #12MJIC 20.
  • Page 19 DA435HAR: 31701761.01: 19950918 WARNING DRIVELINE MTG OPTION (31701761) THE INSTALLER OF THE DRIVELINE MUST INSPECT ITEM PART NO. DESCRIPTION POWER TAKE-OFF THE FINAL POSITION OF THE DRIVELINE TO 2. 70058146 END YOKE DETERMINE WHETHER ITS LOCATION PROVIDES 3. 72060578 SET SCR 3/8-16X3/8 HH SUFFICIENT PROTECTION TO AN OPERATOR, OR 4.
  • Page 20 DA435HAR: 51714087.01: 19970609 4-10 AIR FILTER BRACKET ASM (52714088) KIT-REMOTE AIR FILTER (51714087) ITEM PART NO. DESCRIPTION 1. 52714088 BRACKET 2. 76394698 HOSE 1-1/2X36 .63FT 3. 72066065 HOSE CLAMP SAE20 4. 70048154 AIR FILTER W/PAPER ELEM 5. 72601652 MACH SCR 1/4-20X3/4 TRHORXSS 6.

  • Page 21: Section 5. Repair

    DA435HAR: 99900683: 19951220 SECTION 5. REPAIR 5-1. GENERAL 5-2. PISTON RING REPLACEMENT NOTE A RUBBER FACED MALLET WILL HELP WHEN REMOVING THE HEAD. TAP THE SIDES OF THE HEAD CAREFULLY UNTIL THE HEAD IS LOOSE. LIFT OFF THE HEADS. CAUTION DO NOT LUBRICATE THE RINGS.

  • Page 22: Oil Pump Replacement

    DA435HAR: 99900683: 19951220 5-4. CRANKSHAFT AND BEARING REPLACEMENT NOTE INSTALL THE VALVE PLATE WITH THE MARKED SURFACE FACING UP. NOTE DEPENDING ON THE CONDITION OF THE CRANKSHAFT, BEARING MAY BE REPLACED WITHOUT REPLACING THE CRANKSHAFT. REPLACE THE BEARING RACES WHENEVER THE BEARINGS ARE REPLACED.

  • Page 23: Clutch Replacement

    DA435HAR: 99900683: 19950918 NOTE 5-5. CLUTCH REPLACEMENT THE CRANKSHAFT SHOULD HAVE NEW BEARINGS INSTALLED. IF NOT, PRESS THE NEW BEARINGS CAUTION INTO POSITION ON THE CRANKSHAFT. CLUTCH FAILURE MAY BE DUE TO A LEAKING CHECK VALVE. MAKE CERTAIN THAT THE CHECK VALVES ARE FUNCTIONING PROPERLY BEFORE INSTALLING THE NEW CLUTCH.

  • Page 24: Troubleshooting

    DA435HAR: 99900683: 19930125 To reinstall the clutch: 6. Connect the coil wire to the air pressure switch. 1. Position the magnetic coil assembly over the 7. Move the compressor switch in the cab to the on front bearing housing and secure the assembly with position to activate the clutch.

  • Page 25: Section 6. Relay Board Operation

    DA435HAR: 99900683: 19930125 SECTION 6. RELAY BOARD OPERATION 6-1. INTRODUCTION 6-2. OPERATION 6-2-1. IGNITION “ON” 6-2-2. REMOTE STARTING THE VEHICLE FIGURE F-1. BOTTOM VIEW OF RELAY 6-2-3. REMOTE ENGINE STOP FIGURE F-2. INTERNAL WIRING...
  • Page 26 DA435HAR: 99900683: 19930125 FIGURE F-3. RELAY BOARD - COMPONENTS & WIRING...

  • Page 27: Remote Engine Speed (From Crane)

    DA435HAR: 99900683: 19950918 6-2-4. REMOTE ENGINE SPEED (FROM 6-2-6. ENGINE SPEED CONTROL WHEN CRANE) BOTH CRANE AND COMPRESSOR ARE USED SIMULTANEOUSLY 6-2-5. COMPRESSOR ENGINE SPEED CONTROL (COMPRESSOR ONLY)
  • Page 28 DA435HAR: 99900683: 19930125 FIGURE F-4. IGNITION “ON” FIGURE F-5. REMOTE CONTROL HANDLE - TYPICAL...
  • Page 29 DA435HAR: 99900683: 19930125 FIGURE F-6. REMOTE STARTING OF VEHICLE - IGNITION “ON”...
  • Page 30 DA435HAR: 99900683: 19930125 FIGURE F-7. SPEED CONTROL - COMPRESSOR ONLY...

  • Page 31: Installation

    DA435HAR: 99900683: 19930125 WIRING CHART 6-3. INSTALLATION TERM WIRING CONNECTION 12-VOLT POWER SWITCH FROM CRANE GROUND TO SPEED CONTROL SPEED CONTROL FROM COMPRESSOR ENGINE STOP FROM CRANE FROM FUEL SOLENOID / DISTRIBUTOR GRD TO FUEL SOLENOID / DISTRIBUTOR GRD 12-VOLT FROM IGNITION...
  • Page 32 DA435HAR: 99900683: 19930125...
  • Page 33 DA435HAR: 99900683:...
  • Page 34 DA435HAR: 99900683: 6-10 LIMITED WARRANTY IOWA MOLD TOOLING CO., INC. BOX 189, GARNER, IA 50438-0189 TEL: 515-923-3711 TECHNICAL SUPPORT FAX: 515-923-2424...

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