IMT Diamond Air DA440PBT Manual

Pto, belt driven topdeck compressor

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DA440PBT: 99900780:
19990119
i
Model DA440PBT
PTO, Belt Driven
Topdeck Compressor
(Previously Model 80 PTO, Blt Driven Topdeck)
IOWA MOLD TOOLING CO., INC.
BOX 189, 500 HWY 18 WEST, GARNER, IA 50438
TEL: 515-923-3711
TECHNICAL SUPPORT FAX: 515-923-2424
MANUAL PART NUMBER 99900780

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Summary of Contents for IMT Diamond Air DA440PBT

  • Page 1 DA440PBT: 99900780: 19990119 Model DA440PBT PTO, Belt Driven Topdeck Compressor (Previously Model 80 PTO, Blt Driven Topdeck) IOWA MOLD TOOLING CO., INC. BOX 189, 500 HWY 18 WEST, GARNER, IA 50438 TEL: 515-923-3711 TECHNICAL SUPPORT FAX: 515-923-2424 MANUAL PART NUMBER 99900780...
  • Page 2 DA440PBT: 99900780: 19980224 PRECAUTIONS Read before operating your compressor! DANGER EXPLODING TANK WILL CAUSE DEATH, SERIOUS INJURY OR PROPERTY DAMAGE Drain air tank after each use to prevent moisture build-up and corrosion which leads to tank failure. Assure that tank and compressor relief valves work properly, and are at correct pressure settings.
  • Page 3: Table Of Contents

    DA440PBT: 99900780: 19990119 TABLE OF CONTENTS PARA TITLE PAGE SPARE PARTS LIST Section 1. INTRODUCTION 1-1. GENERAL INFORMATION 1-11- ORDERING INFORMATION Section 2. INSTALLATION 2-1. GENERAL 2-2. PTO INSTALLATION 2-3. UNDER-DECK COMPRESSOR INSTALLATION Section 3. OPERATION 3-1. OPERATION 3-2. SYSTEM SHUTDOWN Section 4.
  • Page 4: Spare Parts List

    DA440PBT: 99900780: 19980224 RECOMMENDED SPARE PARTS LIST 1 Year Supply DA440PBT PTO, BELT DRIVEN TOPDECK COMPRESSOR For Manual: 99900780 This spare parts list does not necessarily indicate that the items can be expected to fail in the course of a year. It is intended to provide the user with a stock of parts sufficient to keep the unit operating with minimal down-time waiting for parts.
  • Page 5: Section 1. Introduction

    DA440PBT: 99900780: 19941223 SECTION 1. GENERAL INFORMATION 1-1. INTRODUCTION 1-2. ORDERING INFORMATION NOTE A NOTE IS USED TO EITHER CONVEY ADDITIONAL INFORMATION OR TO PROVIDE FURTHER EMPHASIS FOR A PREVIOUS POINT. CAUTION A CAUTION IS USED WHEN THERE IS THE STRONG POSSIBILITY OF DAMAGE TO THE EQUIPMENT OR PREMATURE EQUIPMENT FAILURE.
  • Page 6 DA440PBT: 99900780: 19941223 NOTES...
  • Page 7: Section 2. Installation

    DA440PBT: 99900780: 19990119 SECTION 2. INSTALLATION 2-1. GENERAL CAUTION AVOID SHARP BENDS IN THE SHIFTER CABLE. ALL This section deals with the installation of the PTO. BENDS SHOULD HAVE AT LEAST A 6" RADIUS. The instructions are intended as a guide to assist you TIGHTER BENDS WILL CAUSE DIFFICULT OPERATION with your particular installation.
  • Page 8 DA440PBT: 99900780: 19990119 2-3. TOP-DECK COMPRESSOR INSTALLATION Due to the large variety of carrier vehicles, the instructions in this paragraph should be used as a guide only. Refer to Figure E-2 for reference. 1. Position the compressor across the frame of the truck in the desired location.
  • Page 9: Section 3. Operation

    DA440PBT: 99900780: 19950719 SECTION 3. OPERATION 3-1. OPERATION 3-2. SYSTEM SHUTDOWN WARNING FEDERAL LAW PROHIBITS DRIVING THE CARRIER VEHICLE ON PUBLIC ROADS WITH THE RECEIVER FILLED WITH COMPRESSED AIR. ALWAYS DRAIN THE RECEIVER BEFORE MOVING THE VEHICLE. NOTE WHEN STARTING THE COMPRESSOR, THE RPM’S WILL AUTOMATICALLY INCREASE DUE TO LOW VOLUME OF AIR IN THE SYSTEM CAUTION...
  • Page 10 DA440PBT: 99900780: 19950719 NOTES...
  • Page 11: Section 4. Preventive Maintenance

    DA440PBT: 99900780: 19941223 Section 4. PREVENTIVE MAINTENANCE 4-1. PREVENTIVE MAINTENANCE CAUTION USE ONLY A 30W NON-DETERGENT OIL IN THE COMPRESSOR. DO NOT USE A SYNTHETIC OIL. 4-3. PREVENTIVE MAINTENANCE CHECKLIST 4-2. LUBRICATION FIGURE A. PREVENTIVE MAINTENANCE CHECKLIST...
  • Page 12 DA440PBT: 99900780: 19941223...
  • Page 13: Section 5. Parts

    DA440PBT: 23000146.01.19970624 SECTION 5. PARTS 5-1. COMPRESSOR PARTS ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 1. 52712404 BASE WELDMENT 17. 72062007 NUT 3/4-10 HEX 2. 52712567 BEARING BRACKET 18. 72062080 NUT 1/2-13 LOCK 3. 52706205 TIGHTENER BOLT 4" 19. 72063005 WASHER 1/2 WRT 4.
  • Page 14 DA440PBT: 23000146.02.19960723 DA440PBT COMPRESSOR-RH, 3/4 TON, SINGLE WHEEL (23000146-2)
  • Page 15 DA440PBT: 19941223 ITEM PART NO. DESCRIPTION 1. 72060095 CAP SCR 1/2-13X3 HHGR5 2. 72063005 WASHER 1/2 WRT 3. 60113720 SPACER 4. 72062080 NUT 1/2 LOCK INSTALLATION HARDWARE-RH, 3/4 TON, SINGLE WHEEL...
  • Page 16 DA440PBT: 23000147.01.19961014 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 1. 52713749 FRAME WELDMENT-LH 14. 77041008 PRESSURE SWITCH 2. 70073051 COMPRESSOR 15. 72532552 HOSE FITTING 1/4 1/4 3. 52706205 TIGHTENER BOLT 4" 18. 70048069 AIR FILTER 4. 70055062 BEARING-PILLOW BLOCK 19.
  • Page 17 DA440PBT: 23000147.02.19961014 DA440PBT COMPRESSOR-LH, 1 TON, DUAL WHEEL (23000147-2)
  • Page 18 DA440PBT: 19990119...
  • Page 19: Section 6. Reference

    DA440PBT:99900780: 19941223 SECTION 6. REFERENCE FIGURE F-1. TORQUE DATA CHART...
  • Page 20 DA440PBT:99900780: 19941223 FIGURE F-2. TIRE LOAD AND INFLATION PRESSURES...
  • Page 21 DA440PBT:99900780:...
  • Page 22 DA440PBT:99900780: LIMITED WARRANTY IOWA MOLD TOOLING CO., INC. BOX 189, GARNER, IA 50438-0189 TEL: 515-923-3711 TECHNICAL SUPPORT FAX: 515-923-2424...

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