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Ormandy Commodore Plus Installation Commissioning And Operating Manual

Cast iron oil-fired boiler
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Hartley and Sugden
CAST IRON OIL-FIRED BOILER
Commodore Plus
I
C
O
M
NSTALLATION
OMMISSIONING AND
PERATING
ANUAL
Commodore Plus (uk) - 1007-
01

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Summary of Contents for Ormandy Commodore Plus

  • Page 1 Hartley and Sugden CAST IRON OIL-FIRED BOILER Commodore Plus NSTALLATION OMMISSIONING AND PERATING ANUAL Commodore Plus (uk) - 1007-...

  • Page 2: Table Of Contents

    Hartley and Sugden ONTENTS Page Technical data ....................4 Layout of the heating installation of the boiler ...........5 Assembly of the boiler ................7 Hydraulic installation of the boiler ............23 Protection of chimneys against internal condensations ......26 Electrical connections ................27 Spare parts list ..................
  • Page 3 Hartley and Sugden General rules The flues of the products of combustion must be calculated and carried out according to the standards in force, the local obligations and the regulations of the manufacturer. The hydraulic installations, fuel or gases will be established according to standards of installation and safety in force in the country of use.

  • Page 4: Technical Data

    Maximum water temperature: 90°C; maximum installation pressure: 4 bar A = number of front inter sections B = number of middle inter sections C = number of rear inter sections Commodore Plus N° Max. heat input (kW) Net heat output (kW)

  • Page 5: Layout Of The Heating Installation Of The Boiler

    Hartley and Sugden 2. Layout of the heating installation of the boiler The boiler must be installed and commissioned by a registered installer. The installer must make the necessary arrangements on site to ensure that the positioning and the fitting of the boiler, the supply of combustion air, ventilation of the boiler house, connection of the gas supply and the removal of the combustion gases via the flue system are all in conformity with the prevailing regulations and standards.
  • Page 6 Hartley and Sugden 2.7. Discharge of combustion products The chimney will be determined (height and section) in function of the boiler used, it will be capable of discharging the combustion gases, maintaining a vacuum in the furnace (see "draught losses" in the table page 3). If it is impossible to provide sufficient vacuum, it is possible to use a flue gas extractor, the characteristics of this one will be given in function of the boiler to connect.

  • Page 7: Assembly Of The Boiler

    Hartley and Sugden 3. Assembly of the boiler 3.1. Cast iron body installation - A base must be built according to good engineering practice, considering the dimensions and the weight of the heating boiler - Start the installation with the rear boiler section (A1) 1.
  • Page 8 Hartley and Sugden Insert the rear intermediate section ( attention with the visual code on the section ). Coat the section ribs with adhesive (supplied with the installation accessories) and attach the lengths of sealing cord ( code n° 1-30-240-60410 / Ø 10mm ) in the section ribs.
  • Page 9 Hartley and Sugden Follow the same procedure as for the points 3 to 5 for the inter middle sections and front inter by taking care to check well the visual code on the cast-iron section: - front inter section - middle inter section Page 9 / 36...
  • Page 10 Hartley and Sugden 14. Insert the front section. Install the assembly equipment according to the drawing hereafter and tighten the nuts of both mounting bars at the same time. Page 10 / 36...
  • Page 11 Hartley and Sugden 15. Installation of the tie rods for assembly of the cast iron body. Insert the 4 tie rods in the lugs of the front and rear sections. On the front face : 4 plain washers M16. 4 nuts DIN934 M16. On the rear face : 4 plain washers M16.
  • Page 12 Hartley and Sugden 18. Place the tube of 3 with its flange on the boiler outlet. According to the configurations, there might be an inlet water injector, this one is always placed on the boiler inlet. If no inlet water injector in the configuration, place the second tube of 3 with its flange on the boiler inlet.
  • Page 13 Hartley and Sugden 21. Place 2 insulations in the burner fixing flange then come to place the door insulation by sticking it on the door, see fig. 21A. Place the rope Ø 20mm (code 1-30-240-60120) in the groove of the door insulation.

  • Page 14: Jacket Installation

    Hartley and Sugden 3.3. Jacket installation Casing composition Commodore Plus Basic parcel = casing (122-132) Extension Lg: 260mm Extension Lg: 520mm Commodore Plus 4-15-000-10006 4-15-000-10026 4-15-000-10052 Number of intermediate sections n° 5 (122) n° 6 (132) n° 7 (241) n° 8 (242) n°...
  • Page 15 Hartley and Sugden 3.3.2. Sectional drawing for the Commodore Plus 5 & 6 (122 - 132) DÉTAIL F ECHELLE 1 : 4 Nb: The right and left lower and upper guides are locatable thanks to the square cutting of 10 x 10 in the middle of the guide and on the upper edge of the panels.
  • Page 16 Hartley and Sugden 3.3.3. Assembled view Commodore n° 5 & 6 (122 - 132) Commodore n° 7 & 8 (241 - 242) Page 16 / 36...
  • Page 17 Hartley and Sugden Commodore n° 9 & 10 (234 - 244) Commodore n° 11 & 12 (335 - 345) Page 17 / 36...
  • Page 18 Hartley and Sugden Commodore n° 13 & 14 (355 - 455) Page 18 / 36...
  • Page 19 Hartley and Sugden 3.3.4. Assembly of the panels and plates 1. Fixing of the front right lower guide support on the front cast- iron section (fold backwards). - 1 Tensilock screw M8X12 2. Fixing of the front left lower guide support on the front cast-iron section (fold backwards).
  • Page 20 - from 4 to 12 thrust screws M4X6 according to model. 4 thrust screws for the Commodore Plus 5 & 6, 8 thrust screws for the Commodore Plus 7, 8, 9 & 10, 12 thrust screws for the Commodore Plus 11, 12, 13 &...
  • Page 21 - from 10 to 22 centering studs Ø8X16 (M4) according to model. 10 centering studs for the Commodore Plus 5 & 6, 16 centering studs for the Commodore Plus 7 , 8, 9 & 10, 22 centering studs for the Commodore Plus 11, 12, 13 &...
  • Page 22 Hartley and Sugden 21. Fix the control panel on the front cover. - 2 Parker screws 4.2X10 22. Placing of the sensors of the control panel in the plunger placed in the higher part of the rear element. 23. Placing of the rectangular panel for the sensors in the plunger.

  • Page 23: Hydraulic Installation Of The Boiler

    Hartley and Sugden 4. Hydraulic installation of the boiler General points The installer must provide a safety valve in the flow outlet prior to any valve or connection to any hydraulic appliance. The installation must be designed in such a way that the filling and addition of water to the system takes place as infrequently as possible and must always be strictly controlled.
  • Page 24 Hartley and Sugden A.Exampleof individual boiler commonpipe commonpipe Page 24 / 36...
  • Page 25 Hartley and Sugden B.ExampleofEcogroup boilerapplication ECOGROUP Nominal Recommended Type Flow 20 k (m³/h) output (kW) common pipe Commodore Plus 122 6,966 1-60-390-69952 Commodore Plus 132 8,772 1-60-390-69952 Commodore Plus 241 9,632 1-60-390-69952 Commodore Plus 242 10,879 1-60-390-69952 Commodore Plus 234...

  • Page 26: Protection Of Chimneys Against Internal Condensations

    Hartley and Sugden 5. Protection of chimneys agains internal condensations The increase of boiler efficiency, the placing of an economy flap on the burners (stopping the admission of air when the burner is stopped and hence the draft into the chimney), the oversize capacity of the chimneys in relation to the reduction of the installed boiler yields, the influence of more powerful regulation devices on the functioning time of the burners, these are all parameters that necessitate the taking of certain precautions with a view to maximally reducing the risk of condensation inside the chimney with the connection of high performance boiler to chimneys, in particular when this...

  • Page 27: Electrical Connections

    Hartley and Sugden 6. Electrical connections Remark: The setting of the temperature on the As far as Ecosets are concerned are the high/lowthermostat (f.i. 65°C) has to be electrical connections of the circulation inferior to that of the first step thermos- pump of the heating circuit made in the tat (f.i.
  • Page 28 Hartley and Sugden 6.1. CONNECTION OF THE SAINT ROCH CLIMATIC REGULATOR The controlpanel ofthe Commodore Plus boilersis prewired to receive one ofthe optionalclimatic regulatorsE9.0300, E9.0631, GTC0 in place of the control panel precuts. 6.3.1. Components of climatic regulator HARTLEY & SUGDEN E9.0300...
  • Page 29 Hartley and Sugden 6.1.2. Connection kit of the regulator E9 10-poles connector regulator side E9.0300 / E9.0631 GTC 2 / GTC 3 1 2 3 4 5 6 7 8 9 10 ST 2 N PE N L1 PE circuit connector AMPconnector 9-poles connector (A) 2 controlled valve...
  • Page 30 Hartley and Sugden 6.1.3. Connection kit GTCO regulator 10-poles connector regulator side GTC 0 1 2 3 4 5 6 7 8 9 10 ST 2 9-poles connector (A) AMPconnector Room boiler side 12-poles (B) thermostat GTC0 ONNECTION OF THE REGULATOR ON THE OMMODORE LUS BOILERS RANGE...

  • Page 31: Spare Parts List

    Hartley and Sugden Hartl ley and d Sugd Spare parts list t li t Page 31 / 36 Page 31...
  • Page 32 Hartley and Sugden Casing Commodore Plus 5 - 6 (122 -132) CasingCommodore Plus 11 - 12 (335 - 345) 3 behind the block Page 32 / 36...
  • Page 33 Hartley and Sugden ControlpanelCommodore Plus Page 33 / 36...
  • Page 34 Frontelement 2-15-000-01000 Rearelement 2-15-000-02100 Front intermediatesection CommodorePlus 122 -132 2-15-000-02100 Front interm. section Commodore Plus 241 - 242 - 234 - 244 2-15-000-02100 Front interm. section Commodore Plus 335 - 345 - 355 2-15-000-02100 Front interm.section CommodorePlus 455 2-15-000-03000 Fluegasbox...
  • Page 35 Interm. cover 260mm Comm. Plus 241 - 242 - 335 - 345 3-15-000-02052 Interm. cover520mm Comm. Plus 234 - 244 - 355 455 3-15-000-01052 Rightinterm. panel520mm CommodorePlus 335-345 3-15-000-00052 Left interm. panel520mm Commodore Plus 335- 345 3-15-000-02052 Interm. cover520mm CommodorePlus 335-345 5-15-000-11000 Wired control panelCommodorePlus 1-70-380-20122...

  • Page 36: Maintenance

    Hartley and Sugden 8. Maintenance Maintenance must be carried out on the boiler once or twice a year, including an inspection of the cleanliness of the flues. Remove cleaning cover (code n° 1-30-310-20010) and insulation and the furnace plate (coden° 4-20-020-44000) and insulation (code n°...

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