Ormandy Optimajor GLP S 4.0 Technical And Maintenance Instructions

Optimajor glp s export series oil/gasfired central heating boiler

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OIL/GAS FIRED
CENTRALHEATINGBOILER
Optimajor GLP S
EXPORT
T
M
I
ECHNICAL AND
AINTENANCE
NSTRUCTIONS
OPTIMAJOR GLP S EXPORT - 0111-00

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  • Page 1 OIL/GAS FIRED CENTRALHEATINGBOILER Optimajor GLP S EXPORT ECHNICAL AND AINTENANCE NSTRUCTIONS OPTIMAJOR GLP S EXPORT - 0111-00...
  • Page 2: Table Of Contents

    Contents Page Technical data ....................4 Layout of the heating installation ..............5 Assembling the boiler ................... 5 3.1. Assembling the cast-iron boiler block ................5 3.2. Hydraulic coupling of the block to the installation..............6 3.3. Mounting of the casing fixing plates ..................6 3.4.
  • Page 3 General rules The flues of the products of combustion must be calculated and carried out according to the standards in force, the local obligations and the regulations of the manufacturer. The hydraulic installations, fuel or gases will be established according to standards of installation and safety in force in the country of use.
  • Page 4: Technical Data

    1. Technical data 401.8 Flow Burner Ø 2" opening Ø 130 Flue gas Ø 200 Drain cock Ø 3/4" Return Ø 2" 732.8 * Type Numb. Net heat output Boiler dimension (mm) Combustion chamber dim. sect. (kcal/h) Height Width Depth Height Width Depth...
  • Page 5: Assembling The Boiler

    2.1. Positioning The boiler must not be installed in areas where there is a significant risk of frost damage or where there is a risk of the combustion air being contaminated with halogated substances (e.g.chlorine, detergents, aerosols, etc,...) : hairdressing salons, printing establishments,dry cleaning establishments, laboratories, etc..., unless sufficient measures have been taken to ensure the supply of unpolluted combustion air.
  • Page 6: Hydraulic Coupling Of The Block To The Installation

    3.2. Hydraulic coupling of the block to the installation Connect the flow and return pipes of the installation. The openings of the pipes are tapped at 2". IMPORTANT: The diameter of the flow and return pipes can not be reduced on a length of 200mm minimun. Place the drain cock in the opening tapped at 3/4"...
  • Page 7: Coupling Of The Boiler To The Chimney

    3.5. Coupling of the boiler to the chimney Provide a coupling duct with a diameter of 200 mm. Height of the axis of the duct : 670 mm (not including the base). Place the chimney coupling duct Ensure the airtightness of the coupling to the chimney IMPORTANT : Thecoupling of the boiler to the chimney mustbe made taking into account the overall dimensions of the jacket.
  • Page 8: Fillingthe Installation

    3.7. Filling the installation When all accessories are in place (expansion tank, safety valve, manometer,etc...) and the watertightness of the hydraulic circuit is ensured, you may proceed with the filling of the heating circuit. Verify and check the watertightness of all connections. Rinse the installation by empying it.
  • Page 9: Installation

    4. Installation 4.1. Connections to the chimney Beforeinstallingadevice,itishighlysuggestedthattheinstallercheckstheconditionsofthechimney(boilertubecleaning buffer,infiltratedairintake,cracks,etc.).Theboilerperformancerequiresrelativelylowfumetemperature.Particularcare shouldbetakentotheheatinsulatedandtightchimneys.Infact,anincorrecttightnessandinsulationofthechimneyreduce the fume temperature and cause the bistre event. To avoid this problem, it is possible to tube protect the ducts, i.e. heat- insulate the draining duct. The tubing quality should be compliant with the used fuel. Recommendationsforchimneyconnection - keep the same section of the boiler outlet valve - avoid sudden direction changes...
  • Page 10 INSTALLATION OF THE BOILER ASSOCIATED TO A SANITARY HOT WATER TANK PRODUCTION Domesticwater recirculation ring(optional) Sanitary hot water Thermostatic mixing valve Automatic air purging The diagram is not a contract document. (**) Certaindevices arenot part of thescope of our supply but are mentioned because required for a good plant performance.
  • Page 11 Cold water (outlet) It is prohibited, under threat of warranty cancellation, to position any device which might cut the direct communication between the safety Cold water group and the tank. The safety device will be placed on the tank cold (input) water feeding duct, outside the water jacket, at a max.
  • Page 12: Electrical Connections

    4.3. Electrical connection The setting of the temperature on the high/low thermostat (f.i. 65°C) has to Remark: be inferior to that of the first step As far as Ecosets are concerned are the thermostat (f.i. 80°C). In this way, if the electrical connections of the circula- boiler is cold and if there is a heat tion pump of the heating circuit made in...
  • Page 13 4.3.1. Connection of the Saint Roch climatic regulator The control panel of the Optimajor GLP S boilers is prewired to receive one of the optional climatic regulators in place of the control panel precuts from the Lago range. Componentsofclimatic regulatorSAINTROCH Lago E8.0634 Lago Eco Climatic regulator...
  • Page 14 Connectionkit ofthe regulator E8.0634 10-poles connector regulator side 9-poles connector (A) boiler side circuit connector N PE N L1 PE 2 controlled valve E8.0634 GLP S ONNECTION OF THE REGULATOR ON THE PTIMAJOR BOILERS RANGE Remove the right cap on the control panel and engage the regulator in this housing. Remove the 9 poles male connector with its 4 bridges on the back of the control panel, or remove the S.W.W.
  • Page 15 ConnectionkitLagoEcoregulator 10-poles connector regulator side 9-poles connector (A) boiler side GLP S ONNECTION OF THE CO REGULATOR ON THE PTIMAJOR BOILERS RANGE Remove the right cap on the control panel and engage the regulator in this housing. Remove the 9 poles male connector with its 4 bridges on the back of the control panel, or remove the S.W.W. priority Ventec module already connected.
  • Page 16: Description Of The Control Panel

    5. Description of the control panel In its initial version, the front face of the standard control panel comprises : CONTROL PANEL On / Off switch Boiler thermometer Boiler thermostat 1° & 2° step NT 174 HE/2 Overheating thermostat SP-051 HE BRINGING INTO SERVICE Before lighting, open the drain cocks, fill in slowly the installation and let the air out until water comes, then close the drain cocks.
  • Page 17: Spare Parts

    6. Spare parts list Cast-iron block Boiler 17 / 19 Page...
  • Page 18 Fig. Description of part Codenumber Cast-iron block Cast-iron block + door 4-10-300-0100X Flame sight plate 2-00-300-30000 Flame sight plate joint 1-30-325-60100 Door 2-10-300-08100 Square insulation 200 x 200 1-30-310-00041 Door insulation 1-30-310-10040 acc. n° Divider 2-10-000-40000 Front section 2-10-300-00000 acc. n° Intermediate section 2-10-000-02000 Insulation of the combustion chamber...
  • Page 19: Maintenance

    7. Maintenance Maintenance of the boiler must be carried out once or twice per year, according to the conditions of use, by means of an inspection of the cleanness of the flues. In order to do this, one must simply open the cast-iron door and work in this order: first clean the horizontal flues, then proceed to the vertical flue sections and finally clean the combustion chamber.

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