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iSP 406 Owner's Manual

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OWNERS
MANUAL
MODEL
406
406-B

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  • Page 1 OWNERS MANUAL MODEL 406-B...

  • Page 2: Table Of Contents

    CONTENTS Section INTRODUCTION Section MAINTENANCE, TROUBLE SHOOTING AND ADJUSTMENT 1. Model and Serial Number 13. General 2. Product Specifications 13. Recommended Spare Parts 13. Cleaning and oiling 13. Stitching Adjustments Section SAFETY PRECAUTIONS 13. To Equalize Both Legs of Stitch AND PROCEDURES 14.

  • Page 3: Section Introduction

    This manual shows you how to get top performance from your stitcher and is divided into 7 major sections. Read the Model 406 Manual throughly. Study it carefully. Best stitching performance will be assured, if all the adjustments are made as instructed, so that you get the following desired results.

  • Page 4: Product Specifications

    Optional Equipment: Side Guides: Pop-Up/Pop Down pins in arms which adjust to 9 5/8" from center of clincher. Corner Guides: Pop-Up/Pop Down pins in table for 45 degrees corner stitch when flat table stitching. Foot Switch Assembly: To activate Model 406...
  • Page 5 MODEL 406 PRODUCT SPECIFICATIONS Throat Depth: 4" Max. Stitch Modes: Work Trip (For Table Mode): Plug foot switch into rear of housing. Foot Trip (For Saddle or Table Mode): Manual Switch Control. Master-Secondary (For use with Plug master into 2nd-3rd units for multiple stacked unit): side by side multiple stitch (4 1/2 in.

  • Page 6: Section 2 Safety Precautions

    FOR YOUR SAFETY, MAKE SURE ALL COVERS ARE PROPERLY IN PLACE ATTENTION BEFORE OPERATING MACHINE LE CIRCUIT D'ALIMENTATION DESTINE A UNE UNITE DE LA SERIE 405/406 DOIT CAUTION COMPORTER UN FUSIBLE OU UNE Do not operate stitcher until operating PROTECTION THERMIQUE CALIBREE A instructions have been read and understood- 15 AMP MAXIMUM.

  • Page 7: Assembly, Lubrication Installation

    Wire Spool Washer Wire Spool Stud Section ASSEMBLY, LUBRICATION Conical Spring Support INSTALLATION Coil of Wire Note: Spool Retainer These instructions must be followed to insure Hair Pin Cotter proper installation, efficient operation and the prevention of serious damage to your stitcher. Before Unpacking: NOTE: Slide coil of wire onto spool stud so that the wire will...

  • Page 8: Threading Wire And Adjusting Wire

    Figure 4 (CTTT2605T3 Scene 3, 4) THREADING WIRE AND 3. Release the rotator operating spring (Index H) from the rotator and swing it to the left. Remove ADJUSTING WIRE Rotator (Index K). STRAIGHTENERS (See fig. 4) 4. Thread the wire between the tension pawl and 1.
  • Page 9 FELT WIPE PADS 6. To check adjustment, hold open grip (Index J and pull about 1 1\2 feet of wire from below LUBRICATION face plate. Cycle machine once by hand to cut wire. Cycle machine again by hand to observe AND MAINTAINANCE: wire straightness.
  • Page 10 A. Inject lube into hole, or remove and lube shafts. 1. Disassemble the head and clean all parts. B. Wipe area clean and inject a small amount of 2. Lightly lube all sliding surfaces using ISP lube into cam area. lubricant #CA9640.

  • Page 11: External Lubrication

    Figure 8 Figure 9 (CA44 Layout 2) (QF41AF4) EXTERNAL LUBRICATION: (FIGURES 8, 9, 10) Lubricate the following points before each spool of wire using SAE 20 oil. L. One drop in top hole of head operating link. Access through slot at top of cover behind stitcher head.

  • Page 12: Internal Lubrication

    Figure 11 (QF135B-F6) INTERNAL LUBRICATION (FIGURES 11, 12) Frequency of Lubrication: Every 500,000 stitches or once a year, which ever comes first. Unplug power cord, remove grey plastic cover and apply oil as follows: O. Two drops to pivot point of clincher operating lever.

  • Page 13: Section 4 Operation

    Hand Jog: A hand jog is located at the rear of the machine. To manually cycle the Model 406: switch off power; push in and rotate knob counter clockwise to go through a Table Stitching Using the Work normal stitch cycle, or clockwise for a reverse cycle.

  • Page 14: Work Guides

    Master Out and SecondaryUnit In: These outlets are only for use with the "Multiple Stitch Accessories". CAUTION AVOID DAMAGE YOUR STITCHER BY FOLLOWING THESE RULES: 1. Never operate your stitcher with wire feeding unless you have work material between the clinchers and benderbar. 2.

  • Page 15: Section 5 Maintenance, Trouble

    Section MAINTENANCE, TROUBLE SHOOTING AND ADJUSTMENTS General Every Model 406’s M2000 Head Stitcher has a friction- type head which depends on smooth sliding friction and proper timing to function correctly. Preventative Figure 14 Figure 15 maintenance will go far to insure trouble-free operation.
  • Page 16 M2000 Head Trouble Shooting HERE'S HOW A PERFECT STITCH LOOKS FLAT CLINCH Should stitches appear in any form other than illustrated, one or more kinds of mechanical trouble may have caused the malformation. The possible causes and remedies are given for each kind of mechanical trouble and are listed under each section.
  • Page 17 M2000 Head Trouble Shooting TROUBLE POSSIBLE CAUSE REMEDY 4. Corner of crown distorted or 1. Excessive compression "A,B" Page 20 fractured 2. Broken driver bar end "I" Page 23 3. Worn bender bar "G" Page 22 4. Clincher improperly aligned "C,F"...
  • Page 18 M2000 Head Trouble Shooting TROUBLE POSSIBLE CAUSE REMEDY B. WIRE BUCKLES 1. Wire buckles above the grip 1. Worn driver bar "I" Page 23 and below the tension pawl 2. Worn bender bar latch "J" Page 24 3. Worn or broken bender bar "H"...
  • Page 19 Drive Trouble Shooting TROUBLE POSSIBLE CAUSE REMEDY Plug in power cord On/Off switch does not light Power cord unplugged when switched on Press in extended circuit Circuit breaker for input power breaker NOTE: If recently blown, wait 10 min. before pressing in Use electrical schematic page Faulty electrical connection 42, 43 to check wiring...
  • Page 20 Drive Trouble Shooting REMEDY TROUBLE POSSIBLE CAUSE Adjust front guard and/or safety Stitcher drive does not operate Safety Switch is not being switch bracket when foot switch is depressed depressed by front guard Press in the extended circuit Circuit breaker for drive is breaker.
  • Page 21 NOTES...

  • Page 22: Insufficient Or Excessive Compression

    1. Solid (stationary) Type-makes a loop stitch cannot penetrate the work material, causing clinch. (Models 406) the stitch legs to buckle and/or the corners of the 2. Activated (moving) Type-makes a flat crown to fracture.
  • Page 23 Types of Clinchers Stitch Figure 19 (QF41AF10) D. To Adjust Clincher Points Height (Figure 20) 1. Turn off power and unplug power cord. 2. Remove wire coil, washer, compression spring Figure 20 and stud. (QF41AF6) 3. Swing up front guard assembly to 1st detent position.

  • Page 24: Head/Clincher Alignment

    Solid Clinch Activated Clinch Figure 22 (QF41AF12) Figure 23 Figure 24 (QF41AF13) (SK852I) G. Bender Bar (Figure 24) F. Head/Clincher Alignment The bender bar bends the wire over the rotator and (Figures 22, 23) forms it into an unclinched stitch. The legs of the To test alignment: Drive several stitches into a stitch are guided towards the work material by the section of material identical to that which is to be...

  • Page 25: Bender Bar Friction Plug

    Figure 25 (CTTT2605 Scene 13) H. Bender Bar Friction Plug And/Or Spring (Fig. 25) Two parts furnish pressure to coordinate movement of driver bar and bender bar. If pressure is insufficient, proper timing is not maintained for the Figure 26 action of the grip.

  • Page 26: Bender Bar Latch

    Figure 27 (CTTT2605T3 Scene 11) J. Bender Bar Latch K. Grip, Grip Release Slide and Face Plate: (Figure 27) The bender bar latch opens and closes and is actuated by the grip release slide and driver bar. If the The grip spring (Index A) exerts pressure on the contact points of the latch become worn, timing of benderbar latch (Index B) to close the grip (Index the grip is erratic and uneven wire feed results.

  • Page 27: Wire Cutters

    L. Wire Cutters: (Figure 28) The purpose of the wire cutters is to shear the wire cleanly. There are two wire cutters, upper and lower. The upper wire cutter (Index A) recieves wire from the grip through the wire cutter lead-in- hole (Index B).

  • Page 28: Wire Cutter Operating Slide

    9. Position grip spring housing (Index G) between tension pawl spring retainer (Index H) and cutter housing (Index I). 10. Remove face plate (Index B) by sliding face plate to the left and lifting up. 11. Remove the cutter operating slide (Index I, Figure 28).

  • Page 29: Wire Straighteners

    insufficient holding force wire will fall from rotator. Replace the rotator. The rotator holder and rotator operating spring are responsible for alignment of the wire beneath the bender bar grooves. The position of the rotator holder determines how far the rotator is pushed forward under the bender bar by the rotator operating spring (Index L).

  • Page 30: Supporter

    Figure 31 Q. Supporter Figure 32 The supporter fur- (CTTT2605T3 Scene 15) nishes the necessary R. Tension Pawl: (Figure 32) support to the inside surface of the stitch The tension pawl (Index A) and spring (Index B) so that it does not apply pressure on the wire to prevent back feed.
  • Page 31 REMOVING AND DISMANTLING M2000 HEAD Note: Before removing head use hand jog to make sure bender bar is all the way up. 2. Slip tension spring from bracket. 1. Cut wire at bracket and secure. 10. R e m o v e the upper face plate clips.
  • Page 32 REMOVING AND DISMANTLING M2000 HEAD 22. Loosen face plate clamp screw and slide out face plate locating block. 20. R e m o v e screw 21. Slide tension spring bracket and adjusting lever from top. 18. R e m o v e r o t a t o r o p e r a t i n g stud...
  • Page 33 DISMANTLING DRIVE CAUTION NOTE: Head must be removed prior to dismantling drive Disconnect power to the machine before any disassembly. 6. Remove wire spool stud. 5. Remove conical 9. Remove circuit board by gently spring. sqreezing here and then lift off circuit board.
  • Page 34 DISMANTLING DRIVE NOTE: Rear table must be removed prior to trip mechanism disassemblly. O N / O F F S W I T C H BRACKET 15. Remove screws securing ON/OFF switch bracket. 17. Hold front glide bracket in place while removing the top screw.
  • Page 35 DISMANTLING DRIVE TRIP LOCATING ROD REAR GLIDE BRACKET C O M P R E S S I O N SPRING TORSION SPRING PAPER TRIP ROD 19. Gently lower trip mechanism until it is clear of the trip locating rod. Do not yet pull away from rear glide bracket. 20.
  • Page 36 NOTES...

  • Page 37: Parts List

    Section PARTS LIST (QF41AF20) (QF135B-F14) (QF41AF3)
  • Page 38 HAND JOG SECOND MASTER FOOT SWITCH CIRCUIT BREAKER (QF135B-F16) (QF135B-F15)
  • Page 39 (QF41AF18) (QF41AF19) (QF135B-F17)
  • Page 40 MODEL 406 PARTS LIST (See Pages 40 & 41 for M2000 HEAD Parts List.) ITEM PART NO. DESCRIPTION REF. ITEM PART NO. DESCRIPTION REF. PAGE PAGE CB56S SCREW, 5-40 X .50 SOC. HD. CAP CK138 SUPPORT CB720 NUT, 6-32 HEX CG115C GEARMOTOR, 90 VDC (115 V.A.C.)
  • Page 41 NOTES...
  • Page 42 (39H) Note: See Section (9H) F page 30 before assembling. (10H) (CTTT2605T3 Manual)

  • Page 43: M2000 Head Stitcher

    M2000 HEAD PARTS LIST The following parts listing (from index numbers 1H through 70H) is for the Model 406's M2000 Head, CTTT-2605-T3. ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION CAAA9074A2 WIRE GUIDE BRACKET ASSEMBLY 43H CAA9036B SUPPORTER SPRING LEVER...

  • Page 44: Electrical Schematic 115 V.a.c

    ELECTRICAL SCHEMATIC 115 V.A.C. (SK828J)
  • Page 45 NOTES...
  • Page 46 Model 406 WHEN ORDERING PARTS, PLEASE STATE: QUANTITY REQUIRED, PART NUMBER, PART NAME, WIRE SIZE AND CROWN WIDTH OF YOUR STITCHER. USA: 3911 S. Memorial Dr. Racine, WI 53403 1-800-345-6641 1-262-598-5421 Fax: 1-262-598-5426 www.ispstitching.com FORM QF135B 2-16-06...

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406-b

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