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iSP DeLuxe Stitcher Bindery Mate II Owner's Manual

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OWNERS
ISP
MANUAL
Stitching & Bindery Products
solving your wire stitching needs for 125 years...
MODEL
405

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Summary of Contents for iSP DeLuxe Stitcher Bindery Mate II

  • Page 1 OWNERS MANUAL Stitching & Bindery Products solving your wire stitching needs for 125 years... MODEL...

  • Page 2: Table Of Contents

    CONTENTS Section INTRODUCTION Section MAINTENANCE, TROUBLE SHOOTING AND ADJUSTMENT 1. Model and Serial Number 13. General 2. Product Specifications 13. Recommended Spare Parts 13. Cleaning and oiling 13. Stitching Adjustments Section SAFETY PRECAUTIONS 13. To Equalize Both Legs of Stitch AND PROCEDURES 14.

  • Page 3: Section Introduction

    Section INTRODUCTION Here are the instructions on how to install operate, maintain, and make repairs on your MODEL 405 BINDERY MATE Bindery Mate Serial Number____________________ Bindery Mate’s M2000 Head Stitcher Serial Number____________________ When ordering parts or requesting information, please state: Quantity required, part number, part name, model and serial number of your stitcher.

  • Page 4: Product Specifications

    BINDERY MATE PRODUCT SPECIFICATIONS Unit Weight: Overall: 30 Lbs. Without Wire Spool: 25 Lbs. Unit Envelope Size: Height Length Width Overall: 27" 15" 10" Without Tables and Wire Guide: 22" 12 1/2" 4" Wire (Interlake 417-0025) Wire Material: 120,000 to 150,000 p.s.i. tensile strength tinned steel wire Wire Size: 25 Gauge (.020"...
  • Page 5 BINDERY MATE PRODUCT SPECIFICATIONS Auxiliary Rear Table (For flat work support when deep throat table stitching) Length: 10" Width: 3" Throat Depth: 4" Max. Stitch Modes: Work Trip (For Table Mode): Plug foot switch into rear of housing. Foot Trip (For Saddle or Table Mode): Manual Switch Control.

  • Page 6: Section 2 Safety Precautions

    CAUTION Section THE SUPPLY CIRCUIT FOR ANY 405/406 SERIES UNIT MUST USE A SAFETY PRECAUTIONS 15 AMP MAXIMUM FUSE OR AND PROCESURES CIRCUIT BREAKER. THE SHORT CIRCUIT CAPACITY OF THE SUPPLY CIRCUIT MUST NOT SAFETY EXCEED 2000 AMPS. 1. Make sure electrical power is turned off before performing any adjustment or maintainence.

  • Page 7: Section Assembly, Lubrication, Installation

    Wire Spool Washer Section Wire Spool Stud Support ASSEMBLY, LUBRICATION INSTALLATION Conical Spring Note: Coil of Wire Spool Retainer These instructions must be followed to insure proper installation, efficient operation and the Hair Pin Cotter prevention of serious damage to your stitcher. NOTE: Slide coil of wire onto spool stud so that the wire will feed Before Unpacking:...

  • Page 8: Threading Wire And Adjusting Wire

    Figure 4 (CTTT2605T3 Scene 3, 4) THREADING WIRE AND 3. Release the rotator operating spring (Index H) ADJUSTING WIRE from the rotator and swing it to the left. Remove Rotator (Index K). STRAIGHTENERS (See fig. 4) 4. Thread the wire between the tension pawl and 1.
  • Page 9 FELT WIPE PADS 6. To check adjustment, hold open grip (Index J and pull about 1 1\2 feet of wire from below LUBRICATION face plate. Cycle machine once by hand to cut wire. Cycle machine again by hand to observe AND MAINTAINANCE: wire straightness.
  • Page 10 A. Inject lube into hole, or remove and lube shafts. 1. Disassemble the head and clean all parts. B. Wipe area clean and inject a small amount of 2. Lightly lube all sliding surfaces using ISP lube into cam area. lubricant #CA9640.

  • Page 11: External Lubrication

    Figure 8 Figure 9 (CA44 Layout 2) (QF27F4) EXTERNAL LUBRICATION: (FIGURES 8, 9, 10) Lubricate the following points before each spool of wire using SAE 20 oil. L. One drop in top hole of head operating link. Access through slot at top of cover behind stitcher head.

  • Page 12: Internal Lubrication

    INTERNAL LUBRICATION (FIGURES 11, 12) Frequency of Lubrication: Every 500,000 stitches or once a year, which ever comes first. Unplug power cord, remove grey plastic cover and apply oil as follows: O. Two drops to pivot point of clincher operating lever.

  • Page 13: Section 4 Operation

    Section OPERATION General: After having properly installed and set up the trip lever knob counter clockwise and position the machine, it is now ready for stitching. It is work trip to achieve the desired stitch location. recommended that each operator be instructed as to Swing down the front guard assembly.

  • Page 14: Work Guides

    Master Out and SecondaryUnit In: These outlets are only for use with the "Multiple Stitch Accessories". Saddle Stitching-Foot Switch Use Only: Switch off power. Swing up front guard assembly. Turn the trip lever knob counter clockwise, and move the work trip all the way back. Position the table/saddle for saddle stitching.

  • Page 15: Section 5 Maintenance, Trouble

    Section MAINTENANCE, TROUBLE SHOOTING AND ADJUSTMENTS General Every Bindery Mate’s M2000 Head Stitcher has a friction-type head which depends on smooth sliding friction and proper timing to function correctly. Figure 14 Figure 15 Preventative maintenance will go far to insure (CTTT2605T3 Scene 8) (CTTT2605T3 Scene 9, 1) trouble-free operation.
  • Page 16 M2000 Head Trouble Shooting HERE'S HOW A PERFECT STITCH LOOKS Should stitches appear in any form other than illustrated, one or more kinds of mechanical trouble may have caused the malformation. The possible causes and remedies are given for each kind of mechanical trouble and are listed under each section.
  • Page 17 M2000 Head Trouble Shooting TROUBLE POSSIBLE CAUSE REMEDY 4. Corner of crown distorted or 1. Excessive compression "A,B" Page 20 fractured 2. Broken driver bar end "I" Page 23 3. Worn bender bar "G" Page 22 4. Clincher improperly aligned "C,F"...
  • Page 18 M2000 Head Trouble Shooting TROUBLE POSSIBLE CAUSE REMEDY B. WIRE BUCKLES 1. Wire buckles above the grip 1. Worn driver bar "I" Page 23 and below the tension pawl 2. Worn bender bar latch "J" Page 24 3. Worn or broken bender bar "H"...
  • Page 19 Drive Trouble Shooting TROUBLE POSSIBLE CAUSE REMEDY Plug in power cord On/Off switch does not light Power cord unplugged when switched on Press in extended circuit breaker Circuit breaker is blown NOTE: If recently blown, wait 10 min. before pressing in Use electrical schematic page Faulty electrical connection 42, 43 to check wiring...
  • Page 20 Drive Trouble Shooting REMEDY TROUBLE POSSIBLE CAUSE Adjust front guard and/or safety Stitcher drive does not operate Safety Switch is not being switch bracket when foot switch is depressed depressed by front guard Press in the extended circuit Circuit breaker is blown breaker.
  • Page 21 NOTES...

  • Page 22: Insufficient Or Excessive Compression

    CAUTION Turn Power OFF Before making Any Adjustments A. Insufficient or Excessive Compression Proper compression of work between the clincher and the bender bars is necessary so that the stitch penetrates the work material and clinches correctly. To test for compression, drive several stitches into sample work material.
  • Page 23 Stitch Figure 19 (SK852F) Figure 20 D. To Adjust Clincher Points (QF135F10) Height (Figure 20) 1. Turn off power and unplug power cord. 2. Remove wire coil, washer, compression spring and stud. 3. Swing up front guard assembly to 1st detent position.

  • Page 24: Head/Clincher Alignment

    Figure 22 Figure 24 (QF27F12) (SK852I) G. Bender Bar (Figure 24) The bender bar bends the wire over the rotator and forms it into an unclinched stitch. The legs of the stitch are guided towards the work material by the bender bar grooves.

  • Page 25: Driver Bar

    Figure 25 (CTTT2605 Scene 13) 2. Remove bender bar friction bushing (Index A). Bender bar friction plug (Index C) and spring (Index B) will be released forward from bender bar assembly. 3. Replace plug and/or spring and reassemble. I. Driver Bar (Figure 26) The driver bar (Index A) has several functions: 1.

  • Page 26: Bender Bar Latch

    Figure 27 (CTTT2605T3 Scene 11) J. Bender Bar Latch K. Grip, Grip Release Slide and Face Plate: (Figure 27) The bender bar latch opens and closes and is actuated by the grip release slide and driver bar. If the contact The grip spring (Index A) exerts pressure on the points of the latch become worn, timing of the grip benderbar latch (Index B) to close the grip (Index...

  • Page 27: Wire Cutters

    L. Wire Cutters: (Figure 28) The purpose of the wire cutters is to shear the wire cleanly. There are two wire cutters, upper and lower. The upper wire cutter (Index A) recieves wire from the grip through the wire cutter lead-in- hole (Index B).

  • Page 28: Wire Cutter Operating Slide

    9. Position grip spring housing (Index G) between tension pawl spring retainer (Index H) and cutter housing (Index I). 10. Remove face plate (Index B) by sliding face plate to the left and lifting up. 11. Remove the cutter operating slide (Index I, Figure 28).

  • Page 29: Wire Straighteners

    insufficient holding force wire will fall from rotator. Replace the rotator. The rotator holder and rotator operating spring are responsible for alignment of the wire beneath the bender bar grooves. The position of the rotator holder determines how far the rotator is pushed forward under the bender bar by the rotator operating spring (Index L).

  • Page 30: Supporter

    Figure 31 Q. Supporter Figure 32 The supporter fur- (CTTT2605T3 Scene 15) nishes the necessary R. Tension Pawl: (Figure 32) support to the inside surface of the stitch The tension pawl (Index A) and spring (Index B) so that it does not apply pressure on the wire to prevent back feed.
  • Page 31 REMOVING AND DISMANTLING M2000 HEAD Note: Before removing head use hand jog to make sure bender bar is all the way up. 2. Slip tension spring from bracket. 1. Cut wire at bracket and secure. 10. R e m o v e the upper face plate 5.
  • Page 32 REMOVING AND DISMANTLING M2000 HEAD 22. Loosen face plate clamp screw and slide out face plate locating block. 20. R e m o v e screw 21. Slide tension spring bracket and adjusting lever from top. 18. R e m o v e r o t a t o r o p e r a t i n g stud...
  • Page 33 DISMANTLING DRIVE CAUTION Disconnect power to the machine NOTE: Head must be removed prior to dismantling drive before any disassembly. 6. Remove wire 9. Remove circuit board by gently spool stud. sqreezing here and then lift off circuit board. 5. Remove conical spring.
  • Page 34 DISMANTLING DRIVE NOTE: Rear table must be removed prior to trip mechanism disassemblly. O N / O F F S W I T C H BRACKET 15. Remove screws securing ON/ OFF switch bracket. 17. Hold front glide bracket in place while removing the top screw.
  • Page 35 DISMANTLING DRIVE TRIP LOCATING ROD REAR GLIDE BRACKET C O M P R E S S I O N SPRING TORSION SPRING PAPER TRIP ROD 19. Gently lower trip mechanism until it is clear of the trip locating rod. Do not yet pull away from rear glide bracket. 20.
  • Page 36 DISMANTLING DRIVE Note: Remove saddle/table prior to removing clincher slide 24. Remove clincher brace screws. 25. Remove clincher brace. 26. Slide out front clincher rod with clincher slide. 23. Remove roll pin. 22. Lower clincher rocker lever. 21. Remove roll pin. Note: After reassembly, clincher slide must move freely up and down in clincher assembly.

  • Page 37: Section Parts List

    Section PARTS LIST 29 28 (QF135F21)
  • Page 38 (QF135F22)
  • Page 39 (QF135F23)
  • Page 40 MODEL 405 PARTS LIST (See Pages 40 & 41 for M2000 HEAD Parts List.) ITEM PART NO. DESCRIPTION REF. ITEM PART NO. DESCRIPTION REF. PAGE PAGE CK138 SUPPORT CB1421G SHOULDER SCR., .375 DIA. x .75 LG. CG115C GEARMOTOR, 90 VDC (115 V.A.C.) CG17 SPACER, LIMIT SWITCH CKK81B...
  • Page 41 NOTES...
  • Page 42 (39H) Note: See Section (9H) G page 30 before assembling. (10H) (CTTT2605T3 Manual)
  • Page 43 M2000 HEAD PARTS LIST The following parts listing (from index numbers 1H through 70H) is for the Bindery Mate's M2000 Head, CTTT-2605-T3. ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION CAAA9074A2 WIRE GUIDE BRACKET ASSEMBLY 43H CAA9036B SUPPORTER SPRING LEVER NOTE: The above Wire Guide Bracket Assembly includes the 44H CA9034 SUPPORTER SPRING LEVER SCREW...

  • Page 44: Section Electrical

    Section ELECTRICAL...
  • Page 45 NOTES...
  • Page 46 NOTES...
  • Page 47 NOTES...
  • Page 48 BINDERY MATE II WHEN ORDERING PARTS, PLEASE STATE: QUANTITY REQUIRED, PART NUMBER, PART NAME, WIRE SIZE AND CROWN WIDTH OF YOUR STITCHER. Stitching & Bindery Products 3747 Acorn Lane • Franklin Park • Illinois 60131 Phone: 847-455-4400 • 800-634-0810 Fax: 847-455-4900 • 800-417-9251 http://www.deluxestitcher.com FORM QF135_0715...

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