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ASSEMBLY/INSTALLATION MANUAL
■
Please read this manual and the enclosed safety materials carefully!
■
Fasten the manual near the garage door after installation.
■
The door WILL NOT CLOSE unless the Protector System
and properly aligned.
■
Periodic checks of the opener are required to ensure safe operation.
■
The model number label is located under the light lens on the front panel of
your opener.
PD210D • PD212D
248730
There are two types of garage door openers pictured. Yours may appear slightly different.
This garage door opener has been designed and tested to offer safe service provided it is installed, operated,
maintained and tested in strict accordance with the instructions and warnings contained in this manual.
WARNING
Mechanical
CAUTION
WARNING
WARNING
Electrical
WARNING
CAUTION
GARAGE DOOR OPENER
IMPORTANT SAFETY NOTES
®
is connected
PD610D • PD612D • 7920KD
PD612KLD • 48930D
When you see these Safety Symbols and Signal Words
on the following pages, they will alert you to the
possibility of serious injury or death if you do not
comply with the warnings that accompany them. The
hazard may come from something mechanical or from
electric shock. Read the warnings carefully.
When you see this Signal Word on the following pages,
it will alert you to the possibility of damage to your
garage door and/or the garage door opener if you do
not comply with the cautionary statements that
accompany it. Read them carefully.
The Chamberlain Group, Inc.
845 Larch Avenue
Elmhurst, Illinois 60126-1196
www.chamberlain.com
WARNING
WARNING
WARNING
WARNING
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Table of Contents
Related Manuals for Power Drive PD210D
Summary of Contents for Power Drive PD210D
- Page 1 Periodic checks of the opener are required to ensure safe operation. ■ The model number label is located under the light lens on the front panel of your opener. PD210D • PD212D PD610D • PD612D • 7920KD 248730 PD612KLD • 48930D There are two types of garage door openers pictured.
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Page 2: Table Of Contents
TABLE OF CONTENTS Preparing Your Garage Door ..... 2 Operation Completed Installation ......3 Important Safety Information . -
Page 3: Completed Installation
PLANNING WARNING Identify the type and height of your garage door. If you Without a properly working safety reversal system, persons have a one-piece door, follow the assembly (particularly small children) could be SERIOUSLY INJURED or instructions contained in this manual and refer to the CAUTION KILLED by a closing garage door. -
Page 4: Tools Needed
(included with hardware) Dispensing Carton Arm Section Safety Labels Trolley Header Bracket and Literature Models Models PD210D (1) PD610D (1) PD212D (2) PD612D (2) PD612KLD (2) 248730 (1) 48930D (2) Motor Unit with Light Lenses 7920KD (2) Remote Control Transmitter... -
Page 5: Assembly Hardware
ASSEMBLY HARDWARE Threaded Trolley Shaft (1) Nut 3/8" (1) Bolt 1/4" - 20 x 1-3/4" (2) Idler Bolt (1) Lock Washer Lock Nut 1/2" - 20 (2) 3/8" (1) Master Link (2) INSTALLATION HARDWARE Lag Screw Hex Bolt Spacer (2) Nut 5/16"... -
Page 6: Assembly
WARNING CAUTION ASSEMBLY To prevent INJURY from pinching, keep hands and fingers away from the joints while assembling the rail. Assemble the Rail As a temporary trolley stop, insert a screwdriver into the Idler hole 10" (25 cm) away from Pulley the front of the rail, as shown. - Page 7 WARNING CAUTION To avoid serious damage to opener, ONLY use bolts/fasteners mounted in top of motor unit. Remove Fasteners from Attach Rail to Motor Unit Attach Chain Spreader Top of Motor Unit Hex Screws 8-32x7/16" Bolt Bolt Chain Spreader Run Cable Through Install Idler Pulley Attach Cable to Front Cut-Out Window...
- Page 8 WARNING To avoid possible SERIOUS INJURY to fingers: • Securely attach chain spreader. CAUTION • NEVER connect garage door opener to power source until Route Chain/Cable Around Rail Assembly instructed to do so. and Motor Unit Sprocket Leave chain/cable inside carton to prevent kinking Chain and Cable...
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Page 9: Installation
INSTALLATION NING WARNING IMPORTANT INSTALLATION INSTRUCTIONS WARNING To reduce the risk of SEVERE INJURY or DEATH: 1. READ AND FOLLOW ALL INSTALLATION WARNINGS AND 8. NEVER wear watches, rings or loose clothing while installing INSTRUCTIONS. or servicing opener. They could be caught in garage door or opener mechanisms. -
Page 10: Install The Header Bracket
WARNING INSTALLATION To prevent possible SERIOUS INJURY or DEATH: • Header bracket MUST be RIGIDLY fastened to structural CAUTION INSTALL THE HEADER BRACKET support on header wall or ceiling, otherwise garage door might not reverse when required. • NEVER try to loosen, move or adjust garage door, springs, NOTE: You can fasten the header bracket within 4 feet cables, pulleys, brackets, or their hardware, all of which are (1.2 m) of the left or right of the door center only if a... -
Page 11: Mount The Header Bracket
MOUNT THE HEADER BRACKET Mark Bracket Holes Drill Holes Attach Bracket Center bracket on the “center Drill two 3/16" Secure bracket of garage door” line and the pilot holes Bracket with lag screws horizontal line made in Step 2. Mark the top and bottom Horizontal Line bracket holes... -
Page 12: Position And Hang Motor Unit
WARNING WARNING To avoid possible SERIOUS INJURY from a falling garage door POSITION AND HANG MOTOR UNIT opener, fasten it securely to structural supports of the garage. CAUTION CAUTION Open Door to Full Open Position and Rest Rail on a 2x4 to Position Opener at the Proper To prevent damage to garage door, rest garage door opener Angle for Hanging from the Ceiling rail on 2 x 4 placed on top section of door. -
Page 13: Fasten The Door Bracket
WARNING CAUTION To prevent damage to garage door, reinforce inside of door with angle iron both vertically and horizontally. HORIZONTAL AND VERTICAL REINFORCEMENT Horizontal and vertical reinforcement (not provided) is Top of Door needed for light weight garage doors (fiberglass, aluminum, steel, doors with glass panel, etc.). -
Page 14: Attach Door To Trolley
WARNING To prevent possible SERIOUS INJURY or DEATH from a falling garage door: CAUTION • If possible, use emergency release handle to disengage ATTACH DOOR TO TROLLEY trolley ONLY when garage door is CLOSED. Weak or broken springs or unbalanced door could result in an open door falling rapidly and/or unexpectedly. -
Page 15: Installing The Door Control
WARNING WARNING CAUTION WARNING To prevent possible SERIOUS INJURY or DEATH from electrocution: • Be sure power is not connected BEFORE installing Door INSTALLING THE DOOR CONTROL Control. • Connect ONLY to 24 VOLT low voltage circuit. Strip Door Control Connect Wire to To prevent possible SERIOUS INJURY or DEATH from a closing Wire... -
Page 16: Installing The Light Bulb(S)
WARNING CAUTION To prevent possible OVERHEATING of the endpanel or light socket: • DO NOT use short neck or specialty light bulbs. INSTALLING THE LIGHT BULB(S) • DO NOT use halogen bulbs. Use ONLY incandescent. To prevent damage to the opener: •... -
Page 17: Install The Protector System
WARNING To prevent SERIOUS INJURY or DEATH from a closing garage door: CAUTION INSTALL THE PROTECTOR SYSTEM ® • Correctly connect and align the safety reversing sensor. This required safety device MUST NOT be disabled. • Install the safety reversing sensor so beam is NO HIGHER The safety reversing sensor must be connected and than 6"... - Page 18 INSTALL THE PROTECTOR SYSTEM ® Assemble Safety Reversing Sensors Mount Brackets Garage door track installation (preferred) Safety Reversing Sensor Door Track Indicator Lens Light Safety Reversing Sensor Carriage Sensor Beam Bolts No Higher Than 6" (15cm) Above Floor Safety Sensor Bracket Wing Nut Mount Brackets: Mounting Options...
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Page 19: Wire Safety Sensor
WIRE SAFETY REVERSING SENSOR Run Safety Sensor Wire to Motor Unit and Secure with Insulated Staples Safety Sensor Wire Insulated Staple Safety Sensor Wire Insulated Staple Insulated Staple Do NOT strip any insulation from the staples Safety Reversing Sensor Sensor Safety Reversing Sensor Sensor Strip All Safety Sensor... -
Page 20: Adjustment
WARNING ADJUSTMENT Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or CAUTION KILLED by a closing garage door. ADJUSTMENT STEP 1 • Incorrect adjustment of garage door travel limits will interfere with proper operation of safety reversal system. ADJUST THE UP AND DOWN TRAVEL LIMITS •... -
Page 21: Adjust The Forces
WARNING Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or CAUTION ADJUSTMENT STEP 2 KILLED by a closing garage door. • Too much force on garage door will interfere with proper operation of safety reversal system. ADJUST THE FORCES •... -
Page 22: Test The Safety Reversal System
WARNING Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or CAUTION KILLED by a closing garage door. ADJUSTMENT STEP 3 • Safety reversal system MUST be tested every month. • If one control (force or travel limits) is adjusted, the other TEST THE SAFETY REVERSAL SYSTEM control may also need adjustment. -
Page 23: Operation
OPERATION NING WARNING IMPORTANT SAFETY INSTRUCTIONS TION WARNING To reduce the risk of SEVERE INJURY or DEATH: 1. READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS. 9. If one control (force or travel limits) is adjusted, the other control may also need adjustment. 2. -
Page 24: Using The Wall-Mounted Door Control
USING THE WALL-MOUNTED DOOR CONTROL CARE OF YOUR OPENER Push The Multi-Function Door Control Limit and Force Adjustments LIMIT CONTROLS Press the push bar/push button to open or Lock Weather conditions may cause some Button close the door. Press again to reverse the minor changes in door operation requiring Light door during the closing cycle or to stop the... -
Page 25: Having A Problem
HAVING A PROBLEM? Bell Wire Sending Eye Receiving Eye Safety Sensor Safety Sensor (Amber Indicator (Green Indicator Light) Light) “Learn” Button LED or Diagnostic Safety Reversing Sensor 1. My door will not close and the light bulbs blink 5. My lights will not turn off when door is open: on my motor unit: The safety reversing sensor must •... -
Page 26: Diagnostic Chart
DIAGNOSTIC CHART Your garage door opener is programmed with Bell Wire self-diagnostic capabilities. The “Learn” button/diagnostic LED will flash a number of times then pause signifying it has found a potential issue. Consult the Diagnostic Chart below. Diagnostics Located On Motor Unit Installed Safety LED or... -
Page 27: Programming
PROGRAMMING TO ADD OR REPROGRAM AN ADDITIONAL HAND-HELD REMOTE CONTROL NOTICE: If this Security ✚ ® garage door opener is operated with a non-rolling code transmitter, the technical measure in the receiver of the garage door opener, which provides security against code-theft devices, will be circumvented. The owner of the copyright in the garage door opener does not authorize the purchaser or supplier of the non-rolling code transmitter to circumvent that technical measure. -
Page 28: To Add, Reprogram Or Change A Keyless Entry Pin
TO ADD, REPROGRAM OR CHANGE A KEYLESS ENTRY PIN NOTE: Your new Keyless Entry must be programmed to operate your garage door opener. Using the “Learn” Button Using the Multi-Function Door Control NOTE: This method requires two people if the Keyless Entry is already mounted outside the garage. -
Page 29: To Set A Temporary Pin
TO SET A TEMPORARY PIN You may authorize access by visitors or service people 3. To set the number of hours this temporary PIN will work, press the number of hours (up to 255), then press ✽ . with a temporary 4-digit PIN. After a programmed number of hours or number of accesses, this temporary PIN expires and will no longer open the door. -
Page 30: Repair Parts
REPAIR PARTS RAIL ASSEMBLY PARTS PART DESCRIPTION 4A1008 Master link kit 41C5141-1 Complete trolley assembly 183C158-13 Rail - front (header) section 183C157-9 Rail - center/back section 144C56 Chain idler pulley 41A5807 Chain and cable 12D598-1 “U” bracket NOT SHOWN 183A163 Wear pads 19A47 Cover protection bolt spacer... -
Page 31: Motor Unit Assembly Parts
41A2817 Drive/worm gear kit with grease, 41C4398A RPM sensor assembly roll pins (2) 41AC050-1 Receiver logic board assembly 41B4245 Line cord (PD210D/PD212D/248730) 41A5484-1 End panels with all labels 41AC050-2 Receiver logic board assembly (PD610D/PD612D/PD612KLD/7920KD (PD610D/PD612D/PD612KLD/7920KD 48930D) 48930D) Complete with: Logic... -
Page 32: Accessories
ACCESSORIES 953D 7702CB Outside Quick Release: SECURITY✚ ® 3-Button Remote Control: Required for a garage with NO access door. Includes visor clip. SECURITY✚ ® 3-Button Mini 956D Remote Control: 7708CB 8 Foot (2.4 m) Rail Extension Kit: With key ring and fastening strip. To allow an 8 foot (2.4 m) door to open fully. -
Page 33: Notes
NOTES... - Page 34 NOTES...
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Page 35: Warranties
CHAMBERLAIN 1 YEAR LIMITED WARRANTY 6 YEAR MOTOR LIMITED WARRANTY PD210D, PD212D, 7920KD & 248730 The Chamberlain Group, Inc. (“Seller”) warrants to the first retail purchaser of this product, for the residence in which this product is originally installed, that it is free from defect in materials and/or workmanship for a period of 1 YEAR from the date of purchase and that the MOTOR is free from defect in materials and/or workmanship for a period of 6 YEARS from the date of purchase. -
Page 36: Repair Parts And Service
CHAMBERLAIN ® SERVICE IS ON CALL OUR LARGE SERVICE ORGANIZATION SPANS AMERICA INSTALLATION AND SERVICE INFORMATION IS AS NEAR AS YOUR TELEPHONE. SIMPLY DIAL OUR TOLL FREE NUMBER: 1-800-528-9131 www.chamberlain-diy.com For professional installation, parts and service, contact your local CHAMBERLAIN ®...