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© 2014 RPS Corporation
M
ICRO
M
AG
Operating Instructions (EN)
MODELS:
17'' DISK PAD ASSIST
20'' DISK PAD ASSIST
17'' DISK TRACTION
20'' DISK TRACTION
20'' EDGE TRACTION
Read these Instructions before
using the machine.
Read these Safety Messages
before using the machine.
VERSION 14.0117
M
M
ICRO
-OP-EN
AG
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Related Manuals for RPS MICROMAG 17'' DISK PAD ASSIST
Summary of Contents for RPS MICROMAG 17'' DISK PAD ASSIST
- Page 1 17'' DISK PAD ASSIST 20'' DISK PAD ASSIST 17'' DISK TRACTION 20'' DISK TRACTION 20'' EDGE TRACTION Read these Instructions before using the machine. Read these Safety Messages before using the machine. www.rpscorporation.com www.factorycat.com VERSION 14.0117 www.tomcatequip.com -OP-EN ICRO © 2014 RPS Corporation...
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Page 2: Introduction
This manual is furnished with each new machine. This manual will allow the Operator to get the best performance out of your RPS manufactured Scrubber-Drier, Sweeper, Burnisher, or Orbital Scrubber. Read this manual thoroughly before operating or servicing the machine. -
Page 3: Table Of Contents
TABLE OF CONTENTS Introduction Tip Tank: Squeegee Up: About This Manual Squeegee Down: Vacuum Motor: Table of Contents Solution Filter: Cleaning Solution Filter: Safety Messages Battery Charging Safety Label Locations External Battery Charging: On-Board Charger Operation Controls On-Board Battery Charging (Optional): Machine Components Battery Maintenance Guide Machine Components... -
Page 4: Safety Messages
SAFETY MESSAGES You will see four kinds of safety reminders in this manual: DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. - Page 5 WARNING WARNING The Batteries in this machine produce hazardous Dress safely. Do not wear rings or metal wrist watches voltage which can cause electrical shock, burns and/ when servicing this machine, as they can cause an or electrocution. Always disconnect batteries before electrical short circuit which can cause serious burns.
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Page 6: Safety Label Locations
SAFETY LABEL LOCATIONS Read and obey all Safety Labels on your M Floor Scrubber. If you have questions about these labels, ask your ICRO supervisor. These images indicate where on the M Safety Labels are located. If ever the labels become illegible, worn off, or ICRO torn, promptly report it to your supervisor and replace it. -
Page 7: Operation Controls
OPERATION CONTROLS 1. MAIN POWER SWITCH (OPTIONAL): Turns the machine ON and OFF 2. KEY SWITCH: Turns power on to the machine (Standard on Traction Drive, Optional on Pad Assist Drive) 3. SOLUTION CONTROL LEVEL: Controls solution fl ow (Up = LESS, Down = MORE) 4. -
Page 8: Machine Components
MACHINE COMPONENTS 1. CASTER: Twin Casters for stability 2. WALL ROLLERS: Helps protect machine when scrubbing near walls 3. MAIN TIRES: Drive Tires 4. TRACTION DRIVE: Propels machine forward/reverse 5. SOLUTION FILTER: Filters water solution prior to scrubbing 6. SOLUTION FLOW SHUT OFF VALVE: Meters solution rate (GPM) 7. -
Page 9: Machine Components
MACHINE COMPONENTS 1. FRONT SOLUTION FILL POINT/LID: Front fi ll port for fi lling Solution Tank 2. FRAME CURTAIN: Helps control water from splashing. 3. TANK LATCH: Secures Tank to frame 4. SOLUTION SIGHT TUBE AND DRAIN HOSE: Displays how much clean water is in the Tank and drains clean water 5. -
Page 10: Machine Setup
MACHINE SETUP UN-CRATING MACHINE: ATTACHING SQUEEGEE: Carefully check the crate for any signs of damage and that 1. Lower the Squeegee Mounting Plate by rotating the the Batteries are in the unit. Squeegee Lift Lever (A) in a clockwise motion (SEE BELOW). -
Page 11: Adjusting Squeegee
ADJUSTING SQUEEGEE: REMOVING SQUEEGEE: Turning Adjustment Knob (A) clockwise (tightening) 1. With the Squeegee in the up position, turn machine will lower tips and raise the center of the Squeegee power off. (SEE BELOW). 2. Disconnect Vacuum Hose (A) from Squeegee and loosen both knobs (B) (SEE BELOW). -
Page 12: Installing Disk Pad Driver Or Brush
INSTALLING DISK PAD DRIVER OR BRUSH: INSTALLING DRIVER PADS: 1. Select the correct Pads that best meet your cleaning 1. With empty Tanks, remove Squeegee and make sure application needs. Consult your local dealer for the Tank latches (A) are locked on. assistance. -
Page 13: Installing Edge Pads
INSTALLING EDGE PADS: ADJUSTING PAD ASSIST BIAS: 1. Turn off machine power (make sure that scrub deck 1. Release (2×) Tank latches (A) (SEE BELOW). is raised off of the ground). Remove Key if Option equipped. 2. With empty Tanks and Squeegee removed, tip ma- chine back and rest on Triangle Plate. -
Page 14: Machine Operation
MACHINE OPERATION PRE-CLEANING CHECKLIST: OPERATING HINTS: Read and understand the Safety Messages section on 1. Observe the amount of solution the machine is Pages 3 and 4 before operating the machine. dispensing on the fl oor and adjust to the desired fl ow. To increase the solution fl... -
Page 15: One Pass Scrubbing (Pad Assist)
ONE PASS SCRUBBING (PAD ASSIST): SCRUB ONLY: 1. Turn on machine Power Switch (A) (if machine is 1. Turn on machine Power Switch (A) while making sure equipped with Optional Key Switch), make sure the Speed Control Knob (B) is at a lower setting. the Speed Control Knob (B) is at a lower setting. -
Page 16: One Pass Scrubbing (Traction)
ONE PASS SCRUBBING (TRACTION): SCRUB ONLY: 1. Turn on machine Power Switch (A), make sure the 1. Turn on machine Power Switch (A) while making sure Speed Control Knob (B) is at a lower setting. the Speed Control Knob (B) is at a lower setting. 2. -
Page 17: Adjust Solution Flow
ADJUST SOLUTION FLOW: DRAINING RECOVERY TANK: 1. Push down on the Solution Flow Lever (A) to increase Always empty Recovery Tank when refi lling the Solution the solution fl ow and push up on the lever to decrease Tank. You can refi ll the Solution Tank while the Recovery solution fl... -
Page 18: Flush Recovery Tank
FLUSH RECOVERY TANK: CLEAN “DRAIN SAVER”: 1. Rinse the Recovery Tank after every use With Recovery Lid open and Tank fully drained: (A). This will prevent heavy build-up on the 1. Remove 2'' Squeegee Intake Hose (A) from bottom of the tank, foul odors as well as “Drain Saver”... -
Page 19: Tip Tank
TIP TANK: SQUEEGEE UP: 1. Fully drain Solution Tank and the Recovery Tank. 1. To raise the Squeegee off the fl oor, rotate Squeegee Lift Lever (A) counter-clockwise 2. Remove Squeegee or place in center. all the way to the left (SEE BELOW). 3. -
Page 20: Vacuum Motor
VACUUM MOTOR: SOLUTION FILTER: 1. The machine is equipped with a 24 volt, The solution system has an “Inline Filter” (A) to fi lter out .75HP Vacuum Motor (A) (SEE BELOW). cleaning solution prior to scrubbing (SEE BELOW). 2. If foam or water gets past the Recovery Tank’s CLEANING SOLUTION FILTER: Vac Screen/Ball system, adjust the bracket 1. -
Page 21: Battery Charging
BATTERY CHARGING Charger Specifi cations 4. First, plug the red 50 Charger plug into the machine’s Charger Port (B). While the Charger plug • Output voltage of 24 Volts is connected, plug the charger power cord into a grounded 110 Volt standard wall outlet (C). •... -
Page 22: On-Board Charger
ON-BOARD CHARGER Charger Specifi cations Batteries can overfl ow during charging. Replace caps before charging. • Output voltage of 24 Volts 4. Plug the Charger power cord into a grounded standard • Output current of 12 amps max wall outlet (B). •... -
Page 23: Battery Maintenance Guide
BATTERY MAINTENANCE GUIDE SAFETY: days DANGER • Recharge Batteries before putting them back into service Explosive hydrogen gas forms when Batteries are WATERING: charging. An open fl ame or spark can cause this gas to explode. Serious personal injury or proper- •... -
Page 24: Maintenance
MAINTENANCE DAILY MAINTENANCE: if needed, 8-10 ft/lb MAX. 1. Remove the clean Pads or Brushes. Never use 4. Grease caster swivel and Squeegee pivot point. soiled Pads when cleaning. Replace Pads when they YEARLY MAINTENANCE: become packed with residue. 2. Remove and clean debris from the fl oat shut-off screen Call your local dealer for yearly maintenance. -
Page 25: Pm Records
PM RECORDS CUSTOMER INFORMATION CUSTOMER EMAIL ADDRESS PHONE CITY STATE CONTACT MACHINE INFORMATION MODEL #: SERIAL #: WORK ORDER#: HOUR METER: ISOLATOR HOUR METER: RE-CHARGE COUNTER: BATTERY CONDITION CELL 1 CELL 2 CELL 3 CELL 4 CELL 5 CELL 6 BATTERY 1 HYDROMETER BATTERY 1 WATER CONDITION BATTERY 2 HYDROMETER... - Page 26 CLEAN AND / OR LUBRICATE IN SPEC REPAIR PROBLEM SOLUTION TANK CONDITION SQUEEGEE PIVOT POINTS & KNOBS SOLUTION FILTER CLEANING SCRUB DECK LINKAGE VISUALLY INSPECT IN SPEC REPAIR PROBLEM DRAIN SAVER VACUUM FLOATS & SCREENS VACUUM HOSES SOLUTION HOSES BLADE RETAINERS & HARDWARE SQUEEGEE WHEELS BRUSH SKIRTS CASTER CONDITION...
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Page 27: Trouble-Shooting
TROUBLE-SHOOTING PROBLEM CAUSE SOLUTION NO POWER - NOTHING OPERATES FAULTY POWER SWITCH CONTACT LOCAL SERVICING DEALER BATTERIES NEED CHARGING SEE CHARGING BATTERIES FAULTY BATTERIES REPLACE BATTERY LOOSE BATTERY CABLE TIGHTEN LOOSE CABLE MAIN CIRCUIT BREAKER TRIPPED WAIT 5 MINUTES FOR AUTO RESET DETERMINE CAUSE AND CORRECT SCRUBMOTOR DOES NOT OPERATE GREEN DRIVE BUTTON IS NOT... - Page 28 PROBLEM CAUSE SOLUTION POOR WATER RECOVER ON TURNS WIPERS WORN REPLACE WIPER MATERIAL WIPERS CHATTER TIGHTEN PIVOT POINTS SQUEEGEE SWING IS BINDING CONTACT LOCAL SERVICING DEALER INCORRECT SQUEEGEE SIZE CONTACT LOCAL SERVICING DEALER TIRES NOISY BEARING DRY GREASE BEARINGS FAULTY HUBS CONTACT LOCAL SERVICING DEALER POOR TRACTION EXCESSIVE BRUSH PRESSURE...
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Page 29: Machine Specs
MACHINE SPECS BODY CONSTRUCTION/DIMENSIONS (PAD ASSIST) (TRACTION) ICRO ICRO TANK MATERIAL: POLY ( ⁄ '') (.79375 cm) POLY ( ⁄ '') (.79375 cm) CHASSIS CONSTRUCTION: ⁄ '' STEEL (.3175 cm) ⁄ '' STEEL (.3175 cm) FRONT CASTERS: (2×) 2.5''×1.38'' [(2×) 6.35×3.5cm] (2×) 2.5''×1.38'' [(2×) 6.35×3.5cm] REAR WHEELS: (2×) 8''×2'' [(2×) 20 ×... -
Page 30: Common Wear Parts
COMMON WEAR PARTS ROUND DISK BRUSHES: BRUSHES MODEL 17'' DISK MODEL 20'' DISK Super Grit 17-421SS 20-421SS Tough Grit 17-421S 20-421S Midi Grit 17-421C 20-421C Light Grit 17-421PS 20-421PS Poly (.028) 17-421P 20-421P Nylon (.016) 17-421N 20-421N Tampico 17-421T 20-421T Pad Driver 17-421D 20-421D... -
Page 31: Squeegee Blade Kits & Assemblies
100 Grit Sand Paper EDGE-4035 100 Grit Diamond Polishing Pad EDGE-4012 400 Grit Diamond Polishing Pad EDGE-4013 800 Grit Diamond Polishing Pad EDGE-4014 1500 Grit Diamond Polishing Pad EDGE-4015 3000 Grit Diamond Polishing Pad EDGE-4016 6000 Grit Diamond Polishing Pad EDGE-4070 Tile/Grout Renovator Pad EDGE-4018... -
Page 32: Soap Choices
SOAP CHOICES Industrial • Commercial • Environmentally Safe DEMO / RENTAL QUARTS TRADITIONAL DRUMS / TOTES ONBOARD AUTO DISPENSING WALL-MOUNTED SUPERCON - 32 - -OP-EN ICRO... - Page 33 Onboard FORMULAS Availability 707 Citrus Green An environmentally cleaner that works! It is a solvent free degreaser that works on oil, carbon, even rubber marks. Incorporates the latest technology in “Green Cleaning”. 733 Low pH Safe on most surfaces not harmed by water alone. Low scale formula to prevent alkali buildup in cleaning equipment, while offer detergent to emulsify oil.
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Page 34: Standard Warranty Policy
RPS Corporation warrants its machines, parts and accessories to be free of manufacturer’s defects for the periods specifi ed below. Warranty will be granted at the sole discretion of RPS Corporation and is subject to fi nal claim and parts review by R.P.S. Corporation and its vendors. This policy is effective January 1, 2014 and is subject to change on production units at a future date. -
Page 35: Machine Install / Warranty Registration
MACHINE INSTALL / WARRANTY REGISTRATION Installing Dealer: Installed By: Location: (City, State): Install Date: End-User Company Name: End-User Contact: Address: City/State: Zip: Phone: Fax: Email: Model: Serial #: Hour Meter: BUYER’S REPRESENTATIVE HAS RECEIVED INSTRUCTION IN PROPER OPERATION OF THE FOLLOWING CONTROLS AND FEATURES: SCRUBBERS: - Filling solution tank, Solution tank sight tube, Solution drain hose or valve for fl... - Page 38 1711 South Street Racine, WI 53404 www.rpscorporation.com www.factorycat.com www.tomcatequip.com Tel. US: 800-634-4060 Tel. Int: (011) 262-681-3583 Fax: 866-901-3335 © RPS Corporation 2014...
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