Carrier 38YSA Installation And Start-Up Instructions Manual
Carrier 38YSA Installation And Start-Up Instructions Manual

Carrier 38YSA Installation And Start-Up Instructions Manual

Split-system heat pump

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Installation and Start-Up Instructions
NOTE: Read the entire instruction manual before starting the
installation.
This symbol → indicates a change since the last issue.
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury, or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory-authorized kits or accessories
when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Use quenching cloth for brazing operations.
Have fire extinguisher available. Read these instructions thor-
oughly and follow all warnings or cautions included in literature
and attached to the unit. Consult local building codes and National
Electrical Code (NEC) for special requirements.
Recognize safety information. This is the safety-alert symbol
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies hazards which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installtion, reliability, or
operation.
Before installing, modifying, or servicing system, main elec-
trical disconnect switch must be in the OFF position. There
may be more than 1 disconnect switch. Lock out and tag
switch with a suitable warning label. Electrical shock can
cause personal injury or death.
INSTALLATION RECOMMENDATIONS
NOTE: In some cases noise in the living area has been traced to
gas pulsations from improper installation of equipment.
1. Locate unit away from windows, patios, decks, etc. where unit
operation sounds may disturb customer.
2. Ensure that vapor and liquid tube diameters are appropriate to
capacity of unit.
3. Run refrigerant tubes as directly as possible by avoiding
unnecessary turns and bends.
4. Leave some slack between structure and unit to absorb
vibration.
5. When passing refrigerant tubes through the wall, seal opening
with RTV or other pliable silicon-based caulk. (See Fig. 2.)
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
PC 101
Catalog No. 533-80022
Tab 5a 5a
Split-System Heat Pump
.
6. Avoid direct tubing contact with water pipes, duct work, floor
joists, wall studs, floors, and walls.
7. Do not suspend refrigerant tubing from joists and studs with a
rigid wire or strap which comes in direct contact with tubing.
(See Fig. 2.)
8. Ensure that tubing insulation is pliable and completely sur-
rounds vapor tube.
9. When necessary, use hanger straps which are 1 in. wide and
conform to shape of tubing insulation. (See Fig. 2.)
10. Isolate hanger straps from insulation by using metal sleeves
bent to conform to shape of insulation.
When outdoor unit is connected to factory-approved indoor unit,
outdoor unit contains system refrigerant charge for operation with
indoor unit of the same size when connected by 15 ft of
field-supplied or factory accessory tubing. For proper unit opera-
tion, check refrigerant charge using charging information located
on control box cover.
IMPORTANT: Maximum liquid-line size is 3/8-in. O.D. for all
residential applications including long line.
IMPORTANT: Always install a liquid-line filter drier. Refer to
Product Data Digest for appropriate part number. Obtain filter
drier from service parts or your distributor or branch.
Step 1—Check Equipment and Job Site
UNPACK UNIT
Move to final location. Remove carton taking care not to damage
unit.
Printed in U.S.A.
Form 38YSA-4SI
38YSA
Fig. 1—Model 38YSA
INSTALLATION
Pg 1
02-02
Replaces: 38YSA3SI
A98516

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Summary of Contents for Carrier 38YSA

  • Page 1 Consult local building codes and National Electrical Code (NEC) for special requirements. A98516 Fig. 1—Model 38YSA Recognize safety information. This is the safety-alert symbol When you see this symbol on the unit and in instructions or manuals, be alert to the potential for personal injury.
  • Page 2: Inspect Equipment

    NOTE: Avoid contact between tubing and structure 3 /8 - IN. DIA TIEDOWN KNOCKOUTS IN BASEPAN (2) PLACES OUTDOOR WALL INDOOR WALL CAULK LIQUID TUBE VAPOR TUBE INSULATION THROUGH THE WALL JOIST ″ VIEW FROM TOP HANGER STRAP (AROUND VAPOR INSULATION TUBE ONLY) VAPOR TUBE...
  • Page 3 Step 6—Thermostatic Expansion Valve FEEDER TUBE STUB TUBE For proper unit operation and reliability, units must be installed with field-supplied hard shutoff TXV. Do not install with evaporator coils having capillary tube metering devices or pistons. Due to system design, this unit must be installed with a DEFROST factory-listed indoor section.
  • Page 4: Refrigerant Tubing

    Table 1—Refrigerant Connections and Recommended Liquid and Vapor Tube Diameters (In.) LIQUID VAPOR VAPOR (LONG LINE) UNIT SIZE Connection Diameter Tube Diameter Connection Diameter Tube Diameter Connection Diameter Tube Diameter 030, 036 042, 048 NOTES: 1. Tube diameters are for lengths up to 50 ft. For tubing lengths greater than 50 ft, consult Residential Split System Long-Line Application Guideline. 2.
  • Page 5: Connect Control Wiring

    Step 12—Start-Up The unit cabinet must have an uninterrupted or unbroken ground to minimize personal injury if an electrical fault To prevent compressor damage or personal injury, observe should occur. The ground may consist of electrical wire or the following: metal conduit when installed in accordance with existing •...
  • Page 6 IMPORTANT: When using outdoor thermostats, W 2 must be CONNECTION energized when requesting supplemental heat. A97536 A98629 Fig. 9—Typical 24-v Circuit Connections using Carrier Model HP Thermostat with Fan Coils and No Outdoor Thermostat, 1 Outdoor Thermostat, or 2 Outdoor Thermostats...
  • Page 7 FA, FB, FC, FA, FB, FC, OTHER FD, FF, FH HEAT OUTDOOR HEAT OTHER FD, FF, FH HP THERMOSTAT PUMP FAN COIL THERMOSTAT HP THERMOSTAT FAN COIL PUMP 24 VAC HOT 24 VAC HOT 24 VAC COM 24 VAC COM HEAT STAGE 2 HEAT STAGE 2 COOL/HEAT...
  • Page 8 Y1/W2. Refer to FK4 or 40FKA Installation Instructions. A97543 A98631 Fig. 11—Typical 24-v Circuit Connections using Carrier Model HP Thermostat with Smart Heat and No Outdoor Thermostat, 1 Outdoor Thermostat, or 2 Outdoor Thermostats and Carrier Model 2S Thermostat with FK4C Fan Coil and Intelligent Staging...
  • Page 9 FA, FB, FC, FH OTHER FAN COIL HEAT FA, FB, FC, FH HP THERMOSTAT SMART HEAT PUMP OTHER FAN COIL HEAT HP THERMOSTAT SMART HEAT PUMP 24 VAC HOT 24 VAC HOT 24 VAC COM 24 VAC COM COOL/HEAT STAGE 1 COOL/HEAT STAGE 1 INDOOR FAN...
  • Page 10: Wiring Diagram Notes

    SENSOR CONNECTION A97538 A97539 Fig. 13—Typical 24-v Circuit Connections using Carrier Model DF Thermostat with Single- or 2-Stage Furnace WIRING DIAGRAM NOTES: LEGEND 1. CARRIER THERMOSTAT WIRING DIAGRAMS ARE ONLY ACCU- RATE FOR MODEL NUMBERS BEGINNING WITH TSTAT _ _ _ _ _ 24-V FACTORY WIRING _ _.
  • Page 11 providing electrical potential to second heater sequencer (if used). If it is desirable to observe a complete defrost in warmer weather, If outdoor temperature falls below setting of outdoor thermostat the thermostat must be closed as follows: (field-installed option), contacts close to complete circuit and bring 1.
  • Page 12: Care And Maintenance

    Frequency of maintenance may vary depending upon geographic areas, such as coastal applications. Copyright 2002 CARRIER Corp. • 7310 W. Morris St. • Indianapolis, IN 46231 38ysa4si Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

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