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Operator's
Manual
READ THIS BOOK
This book has important information for the use and safe operation of this machine. Failure to read this
book prior to operating or attempting any service or maintenance procedure to your Clarke Technology
machine could result in injury to you or to other personnel; damage to the machine or to other property
could occur as well. You must have training in the operation of this machine before using it. If your
operator(s) cannot read English, have this manual explained fully before attempting to operate this
machine.
Si Ud. o sus operadores no pueden leer el Inglés, se hagan explicar este manual completamente antes
de tratar el manejo o servicio de esta máquina.
All directions given in this book are as seen from the operator's position at the rear of the machine.
For new books write to: ALTO U.S. Inc., 2100 Highway 265, Springdale, Arkansas 72764.
Form No. 79049B
6/03
CLARKE TECHNOLOGY
RETURN
ENCORE
S28/L28
S33/L33
S38/L38
Printed in the U.S.A.
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Summary of Contents for Clarke ENCORE L28
- Page 1 All directions given in this book are as seen from the operator’s position at the rear of the machine. For new books write to: ALTO U.S. Inc., 2100 Highway 265, Springdale, Arkansas 72764. Form No. 79049B...
- Page 2 Clarke Technology Encore 28/33/38 Accessories - 6/02 CCESSORIES Description Part No. Power Wand System Kit 10674A ESP Recycle System Kit 10675A Soft Caster Asm. 52127A Clarke Technology Care Kit 14607A Squeegee Asm., Optional 29" (28 model only) 18818A Drive Wheel, Foam Filled 59955A Stature Electric Parking Brake Kit 10676A...
- Page 3 CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38 Squeegee/Swing Arm Assembly Drawing 5/04 Drawing # 16616A - L / Drawing # 16617A - S NOTE: #51 and #52 are on top of bracket for the "S" models Apply antiseize to threads Page -30- CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38...
- Page 4 CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38 Squeegee/Swing Arm Assembly Parts List 5/04 Ref # Part No. Description Qty Model Ref # Part No. Description Qty Model 57275A Pulley 69673A Squeegee Base 87623A Washer, Nylon 1¼x¼x 69674A Squeegee Base 60452A Swing Arm, Front 69675A Squeegee Base 86004A...
- Page 5 CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38 Traverse System Assembly Drawing 12/03 Drawing 19021A Page -32- CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38...
- Page 6 CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38 Traverse System Assembly Parts List 12/03 Drawing 19021A Ref # Part No. Description Qty Model 66531A Swing Arm Pin 836711 Hair Pin 81104A Nut, .25-20 ESNA 69877A Swing Bracket 85811A Screw, .312-18 x .75 57275A Cable Pulley 87623A...
- Page 7 CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38 Brush Head Assembly Drawing 4/02 Drawing # (i) 11453A, 11449A, 11452A / Drawing # (ix) 11448A, 11445A, 11450A 18 12 72 44 Page -34- CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38...
- Page 8 CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38 Brush Head Assembly Parts List 8/04 Ref # Part No. Description Qty Model Ref # Part No. Description Qty Model 82501A 782002 Clamp 60230A Main Frame Ref All 30453A Brush Hose 766780 Hair Pin 81109A Nut, 8-32 ESNA SS 833802...
- Page 9 CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38 Solution/Recovery System Assembly Drawing 5/00 73 74 78 79 40 41 Page -36- CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38...
- Page 10 CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38 Solution/Recovery System Assembly Parts List 4/04 Ref # Part No. Description Qty Model Ref # Part No. Description Qty Model 34265A Recovery Lid Gasket 69879A Support Bracket 36204A Recovery Lid 170892 Washer, Lock .25 39338A Stand Tube 170915...
- Page 11 CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38 Brush Motor #45033A (S33, L28, S28) / Brush Motor #45036A (L38, L33, S38) 12/03 Seam Location Rotation Ref # Part No. Description 56478A Stator Assembly (w/Magnets & Clips) 46734A Stator Assembly (w/Magnets & Clips) 40312A Armature Asm.(w/B.E.
- Page 12 CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38 Gear Box #54238A 10/97 Ref # Part No. Description 57846A Ring, Snap 507641 Seal, Oil, Small 52050A Cap End 56668A O'Ring 51176A Bearing, Large 58316A Shaft & Gear, Gearbox 902605 Bearing, Small 54883A Housing 58144A Seal, Oil Large Darina Grease...
- Page 13 CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38 Vac Motor Assembly #45019A 10/97 Ref # Part No. Description Ref # Part No. Description 51913A Clip (optional) 59803A Washer - neoprene 54809A Housing 50610A Bracket and shell 53905A 58501A Spacer 85303A Screw - 8-32 x 53914A Fan - Rotating 40830A...
- Page 14 CLARKE TECHNOLOGY Encore L33/L38 Imperial Transaxle Parts 12/03 PN 59116A Transaxle has black motor (All models after SN#YH) CLARKE TECHNOLOGY Operator's Manual - Encore S28/L28/S33/L33/S38/L38 - 41 -...
- Page 15 CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38 36 Volt Battery Charger 10/97 WARNING: All electrical repairs must be performed by qualified personnel only. PARTS LIST FOR BATTERY CHARGERS 40506A - 36 Volt D.C., 25A, 115 Volt A.C., 60 Hz 40505A - 36 Volt D.C., 25A, 230 Volt A.C., 50 Hz 40507A - 36 Volt D.C., 25A, 230 Volt A.C., 60 Hz 40514A - 36 Volt D.C., 36A, 115 Volt A.C., 60 Hz 40515A - 36 Volt D.C., 36A, 230 Volt A.C., 50Hz...
- Page 16 PAGES 44 - 51 COMPONENTS FOR MACHINES WITH A 41135C TRAVERSE CONTROLLER CLARKE TECHNOLOGY Operator's Manual - Encore S28/L28/S33/L33/S38/L38 - 43 -...
- Page 17 CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38 Control Housing Assembly Drawing 12/03 Drawing# 13712A (IX) and 13713A (I) (for machines wtih a 41135C Traverse Controller) 7 12 45 44 19 28 56 Page -44- CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38...
- Page 18 CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38 Control Housing Assembly Parts List (for machines wtih a 41135C Traverse Controller) 12/03 Ref # Part No. Description Qty Model 55502A Knob S series 55502A Knob L series 47381B Switch, Head up & down Rocker 47383A Switch, Squeegee/Vac 3 Pos./Rocker L series...
- Page 19 CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38 Rear Cover Assembly Drawing 4/02 Drawing 13712A & 13713A (for machines wtih a 41135C Traverse Controller) Page -46- CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38...
- Page 20 CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38 Rear Cover Assembly Parts List 4/02 (for machines wtih a 41135C Traverse Controller) Ref # Part No. Description Qty Model 61264A Actuator, Mount Bracket L series 962139 Screw, .25-20x.62 Hex 86004A Screw, .25-20x1.50 Hex L series 57275A Cable Pulley...
- Page 21 CLARKE TECHNOLOGY Encore S28/S33/S38 Electrical Schematic (for machines wtih a 41135C Traverse Controller) Page -48- CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38...
- Page 22 CLARKE TECHNOLOGY Encore S28/S33/S38 Connection Diagram 11/99 (for machines wtih a 41135C Traverse Controller) CLARKE TECHNOLOGY Operator's Manual - Encore S28/L28/S33/L33/S38/L38 - 49 -...
- Page 23 CLARKE TECHNOLOGY Encore L28/L33/L38 Electrical Schematic 4/99 (for machines wtih a 41135C Traverse Controller) Page -50- CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38...
- Page 24 CLARKE TECHNOLOGY Encore L28/L33/L38 Connection Diagram 11/99 (for machines wtih a 41135C Traverse Controller) CLARKE TECHNOLOGY Operator's Manual - Encore S28/L28/S33/L33/S38/L38 - 51 -...
- Page 25 NOTES Page -52- CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38...
- Page 26 PAGES 54-61 COMPONENTS FOR MACHINES WITH A 40089A TRAVERSE CONTROLLER CLARKE TECHNOLOGY Operator's Manual - Encore S28/L28/S33/L33/S38/L38 - 53 -...
- Page 27 CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38 Control Housing Assembly Drawing 12/03 (for machines wtih a 40089A Traverse Controller) 7 12 45 44 19 28 56 Page -54- CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38...
- Page 28 CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38 Control Housing Assembly Parts List (for machines wtih a 40089A Traverse Controller) 12/03 Ref # Part No. Description Qty Model 55502A Knob S series 55502A Knob L series 47381B Switch, Head up & down Rocker 47383A Switch, Squeegee/Vac 3 Pos./Rocker L series...
- Page 29 CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38 Rear Cover Assembly Drawing 10/02 (for machines wtih a 40089A Traverse Controller) Page -56- CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38...
- Page 30 CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38 Rear Cover Assembly Parts List 10/02 (for machines wtih a 40089A Traverse Controller) Ref # Part No. Description Qty Model 61264A Actuator, Mount Bracket L series 962139 Screw, .25-20x.62 Hex 86004A Screw, .25-20x1.50 Hex L series 57275A Cable Pulley...
- Page 31 CLARKE TECHNOLOGY Encore S28/S33/S38 Electrical Schematic 4/03 (for machines wtih a 40089A Traverse Controller) Page -58- CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38...
- Page 32 CLARKE TECHNOLOGY Encore S28/S33/S38 Connection Diagram 10/02 (for machines wtih a 40089A Traverse Controller) CLARKE TECHNOLOGY Operator's Manual - Encore S28/L28/S33/L33/S38/L38 - 59 -...
- Page 33 CLARKE TECHNOLOGY Encore L28/L33/L38 Electrical Schematic 8/04 (for machines wtih a 40089A Traverse Controller) Page -60- CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38...
- Page 34 CLARKE TECHNOLOGY Encore L28/L33/L38 Connection Diagram 4/03 (for machines wtih a 40089A Traverse Controller) CLARKE TECHNOLOGY Operator's Manual - Encore S28/L28/S33/L33/S38/L38 - 61 -...
- Page 35 NOTES...
- Page 36 Clarke , Denver, Colorado 80204 Caringbah NSW 2229 1955 West 13th Ave. +61 2 9524 6122 (303) 623-4367 ALTO Cleaning Systems Asia Pte Ltd., Singapore ® Clarke , Houston, Texas 77040 No. 17 Link Road 7215 North Gessner Road Singapore 619034...
- Page 37 Clarke Technology will repair the product and/or replace any defective parts with out charge within a reasonable time after reciept of the product. ALTO U.S. Inc., 2100 Highway 265, Springdale, Arkansas 72764. BATTERY U.S. WARRANTY...
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