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Paxar 676 User Manual

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Users Manual
Model 676
PAXAR Systems Group
Manual Edition 7.1
15 November 2002
Manual Part Number 371398

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Summary of Contents for Paxar 676

  • Page 1 Users Manual Model 676 PAXAR Systems Group Manual Edition 7.1 15 November 2002 Manual Part Number 371398...
  • Page 2 This page intentionally blank Users Manual Model 676...

  • Page 3: Table Of Contents

    Loading Stock.......................... 16 Butt Splice ..........................17 Web Guides ..........................17 Print Head Operation ....................... 18 Installing Ink Ribbon ....................... 19 Control Panel Operation Printer Controls........................20 Indicator Lights........................21 Display Modes......................... 23 Adjustments Scope • 3 Users Manual Model 676...
  • Page 4 Feed Roller Pressure ........................ 36 Sensors............................. 37 Sensor Adjustments: ........................ 38 Print Head ..........................39 Knife squarness........................40 Stacker ............................. 40 Machine Set Up Sequence ....................... 42 Maintenance Cleaning........................... 43 Print Head Handling ........................ 44 Print Head Replacement ......................45 Lubrication Procedure ......................
  • Page 5 Platen Rollers for 6x6 and 676 Printers................... 77 Electrical Assembly Drawings Machine Wiring........................82 Electrical System Schematic....................83 Motherboard Power Connectors ....................84 Mechanical Assembly Drawings Unwind Assembly Drawing ....................86 Unwind Parts List ........................87 Web Guide / Light Bar Assembly Drawing................88 Web Guide / Light Bar Parts List ....................

  • Page 6: Scope

    We at PAXAR hope that you will come to appreciate the efforts and quality which have gone into producing your PAXAR 676 Printer and wish to remind you that you are our number one priority. We welcome any constructive comments or criticisms so that we may continue to offer you the best printer in the industry for years to come.

  • Page 7: Warranty Information

    Warranty Information Limited Warranty PAXAR Systems Group, Division of PAXAR Corporation, extends the following warranties to the original purchaser of a PAXAR 676 which has been installed and operated using recommended procedures and operating conditions. Parts Parts found defective in material or workmanship will be replaced at no charge for a period of six months following the machine's shipment date.

  • Page 8: Description / Specifications

    Fabric Tapes, Card Stock, Heat Seal, and Pressure Sensitive rolled stocks. The printer interfaces to a computer or a main frame system that allows for computer input or even design of a label with PAXAR’S PCMate Plus's "FORMATTER" program. The printer can generate a complete label printed on two sides, with up to two colors on the top and a third on the bottom.

  • Page 9: Printer Specification

    Support for blank or pre-printed fabrics, blank or pre-printed card stock and die cut blank or pre-printed pressure sensitive Interface PAXAR PCL via RS232 serial port - 9 pin D-shell Control Panel Push-button printer function with 2 Line x 24 Character International LCD Backlit Display Dimensions 17.0"...

  • Page 10: Personal Computer Specifications

    This specification describes the hardware and application software requirements for the Personal Computer that is connected to the PAXAR 676 Printer. The PAXAR 676 Printer uses a DOS Version of PCMate or a Windows version of “PcMate Plus / Formatter ”. These applications create the tag or label formats (layouts) then fill and transfer data to the printer through the serial port of the computer.

  • Page 11: Customer Responsibility

    30" deep to 32" high. Refer to Figure 2. Figure 2 - Recommended Workstation Layout. The location of the PAXAR 676 printer should be based on human factors. The printer should be located in an area that maintains optimum flow of your product while providing for the operator’s comfort.

  • Page 12: Ac Power Line

    AC Power Line PAXAR requires that the electric service be 10 Amps @ 115VAC or 10 Amps @ 230VAC. This will allow the computer and any additional support or service equipment to be plugged into the same service. Any electrical service which is supplying a PAXAR printer or peripheral equipment connected to a PAXAR printer should follow standard electrical code practices including proper grounding and neutral requirements.

  • Page 13: Inventory Of Components

    Inspect the machine for shipping damage. If obvious damage is discovered, contact PAXAR for further instructions - in the U.S.A. at (570)-888-9116. In countries other than the U.S.A. please contact your local PAXAR supplier. Figure 3 Shipping Crate. Save the shipping materials to relocate the unit or return to factory for service.

  • Page 14: Fuse Configuration

    Fuse Configuration The main fuse(s) on the Paxar 676 are located inside the AC power entry receptacle. The entry has a fuse drawer that holds the fuse(s) and selects the appropriate line voltage. If the number in the window DOES NOT match the AC line intended to be supplied to the printer, DO NOT plug the power cord in.

  • Page 15: Installing The Power Cord

    Installing the PC Interface Cable The 676 requires a 9-pin RS232 cable. This cable is provided with the printer. If the cable was not found it can be order from PAXAR (Part no. 351124). The male end of the cable should be connected to the 9-pin D-shell female connector that is located on the right side of the printer.

  • Page 16: Printer Operation

    Printer Operation Loading Stock Figure 4 - Stock Threading LOADING STOCK FOR THE FIRST TIME 1) Adjust the unwind width wider than the roll of stock to be loaded. Set the stock roll on the unwind between the guides with the stock unwinding from the top clockwise.

  • Page 17: Butt Splice

    Butt Splice NOTE: DO NOT RUN BUTT SPLICES THROUGH THE PRINT STATIONS The PAXAR 676 has been designed keeping the operators need to change supplies quickly and often in mind. Re-threading the stock is quicker than butt splicing. If however you have determined a butt splice is necessary, after loading a new roll of stock onto the unwind tape the free ends together.

  • Page 18: Print Head Operation

    Print Head Operation The print head modules are to be opened and closed for threading of stock and ink. The unit must also be opened to clean the head and for print head replacement. Later in the manual, under separate headings, cleaning and replacement will be covered.

  • Page 19: Installing Ink Ribbon

    NOTE: Make sure that the ink-ribbon take-up core and the ink-ribbon supply roll are both against the ink backer plate so that the ink ribbon tracks straight through the print station. Printer Operation • 19 Users Manual Model 676...

  • Page 20: Control Panel Operation

    Control Panel Operation Printer Controls Start - Starts the printer - ON LINE light must be GREEN (Batches downloaded to be printed) Feed - FEED and START must both be used - Feed will stop when the buttons are released - Labels between print station one and the knife will be cut and stacked as finished labels - Stock moves through in one continuous strip...

  • Page 21: Indicator Lights

    - The stop button will stop the printer at the end of the current label being printed. Indicator Lights The Paxar 676 has three Indicator lights. These lights are used along with the LCD display to tell the operator the current status of the printer. On Line - Has not been powered on.
  • Page 22 ORANGE - System is operational - Ready for batches to be downloaded GREEN - Batches to print, ready to start Sensor GREEN = "C" SENSOR - Printer is stopped, - light is on, - sensor is setting over a web sensor mark - Flashing light while the printer is running, - the sensor is in-line with the registration HOLES...

  • Page 23: Display Modes

    P R E S S E N T E R F O R L I F E C O U N T S / V E R S I O N S Control Panel Operation • 23 Users Manual Model 676...

  • Page 24: Setup Screen

    SETUP SCREEN P R E S S E N T E R F O R F E A T U R E S E T U P VERIFIER SETUP SCREEN P R E S S E N T E R F O R V E R I F I E R S E T U P...

  • Page 25: Home Screen

    P A T T E R N Pressing the MODE/Down Arrow key will take the user to the "PRINT/CUT POSITIONS" screen. Pressing the EXIT/Up Arrow key will take the user back to the "HOME" screen. Control Panel Operation • 25 Users Manual Model 676...

  • Page 26: Printer Adjustments

    PRINT/CUT POSITIONS P R E S S E N T E R F O R P R I N T / C U T P O S I T I O N S This screen follows the Batch ID/Batch Qty screen if there are batches to print, otherwise it follows the “Ready for batches”/Model DPI “HOME”...
  • Page 27 Pressing ENTER will take the user to the PRINTHEAD SETUP screens. Pressing the MODE/Down Arrow key will take the user to the "LIFE COUNTS/VERSIONS" screen. Pressing the EXIT/Up Arrow key will take the user back to the "HOME" screen. Control Panel Operation • 27 Users Manual Model 676...
  • Page 28 C H A N G E S T R O B E S T A T I O N V A L U E : ± X X N E W V A L U E : ± Y Y This screen is the first screen under PRINTHEAD SETUP screen.
  • Page 29 OUT STATION3 errors when it is run. Pressing the MODE/Down Arrow key will take the user to the first screen under PRINTHEAD SETUP. Pressing the EXIT/Up Arrow key will take the user back to the HOME screen. Control Panel Operation • 29 Users Manual Model 676...
  • Page 30 CALIBRATE SENSORS P R E S S E N T E R C A L I B R A T E S E N S O R S This screen follows “PRINT HEAD SETUP”. Pressing the MODE/Down Arrow key will take the user to the next screen. Pressing the EXIT/Up Arrow key will take the user back to the "HOME"...
  • Page 31 Pressing ENTER will take the user to the Life Count and Operating system version number Screens. Pressing the MODE/Down Arrow key will take the user to the SETUP screen. Pressing the EXIT/Up Arrow key will take the user back to the "HOME" screen. Control Panel Operation • 31 Users Manual Model 676...
  • Page 32 L A B E L C O U N T E R : 0 0 0 0 0 0 P R E S S E N T E R R E S E T This screen is the first screen under LIFE COUNTS/VERSIONS. This screen shows total labels since last counter reset.
  • Page 33 This transfer type is used when the printer is in 630 or 650 emulation mode for print station 1. The 630 and 650 do not send valid 676 transfer types in their PCL code. This default is used for those formats. Use the <YES and NO> keys change the number value at the cursor position.
  • Page 34 2. The 630 and 650 do not send valid 676 transfer types in their PCL code. This default is used for those formats. Use the <YES and NO> keys change the number value at the cursor position. Pressing ENTER will update the current position with the selection and move the cursor to the next position.
  • Page 35 ENABLED to DISABLED and vice versa. Pressing the MODE/Down Arrow key will take the user to the "CUTTER ENABLE/DISABLE" screen. Pressing the EXIT/Up Arrow key will take the user back to the "HOME" screen. Control Panel Operation • 35 Users Manual Model 676...

  • Page 36: Adjustments

    Adjustments Feed Roller Pressure General The rubber pressure roller is supported by an eccentric shaft mounted in bearings located in vertical slots in the front and rear mounting plates of the drive module. These bearings are supported by compression springs and controlled by cap screws located in the top of the bearing mounts.

  • Page 37: Sensors

    A micro switch in the stacker rails allows the printer to detect a full load of labels in the stacker. The stack full condition will stop the machine when the stacker is full. Adjustments • 37 Users Manual Model 676...

  • Page 38: Sensor Adjustments

    Sensor Adjustments: All the micro switches and optical sensors in your 676 printer were calibrated at the time your printer was manufactured, however from time to time it may become necessary to readjust / recalibrate due to the large variety of stocks and inks that can be run on the machine.

  • Page 39: Print Head

    Before making any adjustment to any of the three print station tangent points confirm the following: - Is the ink and stock loaded in the printer correctly? Adjustments • 39 Users Manual Model 676...

  • Page 40: Knife Squarness

    - Is the proper ink and stock loaded in the printer for the format downloaded? - Is the strobe setting(s) on the front panel set according to the ink and stock loaded in the printer? - Is the ink and stock of known types? - Are the correct width platen rollers installed in the print stations for the stock width loaded in the printer? To actually adjust the tangent continue as follows:...

  • Page 41: Stacker Angle Adjustment

    The switch on the inboard stacker up right is used to stop the printer when the stack is full. A thumb screw adjustment is provided to set the stack height. Warning: some stock materials can not be stacked to the full height of the stacker because of excessive weight. Adjustments • 41 Users Manual Model 676...

  • Page 42: Machine Set Up Sequence

    Machine Set Up Sequence 1) Power off the printer, remove the media and ink and thoroughly clean it from the unwind to the stacker using alcohol and a clean soft cloth. The print heads should be cleaned as per the Print Head Cleaning instruction section in the manual. 2) Load a full roll of an average width media and ink on the printer.

  • Page 43: Maintenance

    - NEVER use anything metallic on or near the printhead. - Alcohol and a cotton swab are the recommended items to use when cleaning the printhead. RECOMMEND PAXAR "MASTER CLEANING KIT" # 921338 Procedure: -The Printhead should be cleaned every two to four hours of continuous usage. A good cleaning of the print head after eight to twelve hours of continuous usage should be done.

  • Page 44: Print Head Handling

    - Never use anything abrasive to the sensor and light bar. - NEVER use an alcohol based solution when cleaning the sensor or light bar. - Dry air or a cotton swab are the PAXAR recommended items to use when cleaning the sensor and light bar.

  • Page 45: Print Head Replacement

    12) Replace the media and ink and double-check your work. Power the machine on and make sure that no adverse effects are noted. Maintenance • 45 Users Manual Model 676...
  • Page 46 Caution: Before printing - the printhead category must be set to match the new printheads mean resistance as labeled on the head itself. A) On the front panel arrow down to PRINT HEAD SETUP using the MODE button and press ENTER. B) Arrow down to HEAD CATEGORY for the print station you replaced the head in.

  • Page 47: Lubrication Procedure

    Lubrication Procedure General The 676 series printers are factory equipped with either composition bearings not requiring lubrication, pre-lubricated bronze bearings, or pre-lubricated needle bearings. The one exception is the rub cams on either end of the rotary knife. Periodic cleaning of the printer and removal of dust will greatly enhance the length of the time the printer will function.

  • Page 48: Electrical Trouble Shooting

    Electrical Trouble Shooting Power Up / Sign On / Communications Problem Probable Cause Corrective Action Machine fails to power up 1) Incorrect power amplitude. 1) Confirm that the AC entry is configured for the with no light present in line voltage intended to be applied to the the AC power switch.
  • Page 49 3) Data sent to wrong printer. 3) In PCMate change to the printer the data is intended to be sent. 4) Configuration incorrect in 4) Re configure PCMate for Paxar PCL printer as PCMate. per your PCMate manual. 5) Faulty Thermal Control Board.

  • Page 50: Stock / Ink Advance

    Stock / Ink Advance Problem Probable Cause Corrective Action Stock does not advance 1) No batches to be printed. 1) Download batch (if batch downloaded uses the when the start button is same format as a previously downloaded batch depressed. the machine with start automatically).

  • Page 51: Print

    3) Using formatter check and readjust the field(s) format. position(s) as needed. 4) Bound platen roller. 4) Check that the platen roller turns freely on it's shaft. If it does not replace it. Electrical Trouble Shooting • 51 Users Manual Model 676...
  • Page 52 Problem Probable Cause Corrective Action Print registration is off in 1) Machine incorrectly threaded. 1) Check and rethread the media as needed. Refer the web direction. to "Loading Stock". 2) Web guides incorrectly adjusted. 2) Check and adjust as needed. Refer to "Web Guide Adjustment".

  • Page 53: Cut / Stack

    3) Remove cause of jam at the stacker. resetting fuse to trip on the Thermal Control Board. 3) Faulty stacker motor drive circuit 3) Replace the Thermal Control Board. on the Thermal Control Board. Electrical Trouble Shooting • 53 Users Manual Model 676...

  • Page 54: Mechanical Trouble Shooting

    Mechanical Trouble Shooting Stock Problem Probable Cause Corrective Action Stock will not roll or jumps 1) Incorrect adjustment of unwind 1) Be sure stock roll is as flat as possible and does web guides not extend over core. 2) Adjust web guides to touch stock roll but not pinch the roll.
  • Page 55 "pac-man" to stop with spring in detent. 2) Partial cut 2) Loosen shear adjustment screws and move outer end of knife until full cut is obtained. Mechanical Trouble Shooting • 55 Users Manual Model 676...

  • Page 56: Ink

    Problem Probable Cause Corrective Action Ink wrinkles or will not 1) Incorrect adjustment of unwind 1) Adjust knurled knob clockwise as far as pull smoothly. roller brake resistance. possible without breaking ink or stalling ink motor. Do not bottom adjustment knob. Replacement of fiber brake disc may be required if printer has high hours.

  • Page 57: Print

    1) Refer to tangent adjust procedure in Print Head print (mechanical). section. Also see electrical trouble shooting. 2) Broken ink. 2) Replace ink and readjust (see INK trouble shooting). 3) Ink not rewinding. 3) Readjust (see INK trouble shooting). Mechanical Trouble Shooting • 57 Users Manual Model 676...

  • Page 58: Knife

    Knife Problem Probable Cause Corrective Action Double Cuts, extra knife 1) Solenoid sticking in 1) Check proper assembly of washers. Clean cycle plunger with alcohol and completely dry. 2) Worn Trip Arm on Clutch 2) Replace Actuator actuator. 3) Worn Stop roll pin on clutch 3) Replace Clutch if not solved above.
  • Page 59 If it does stop cutting, replace TCB. 3) Very bad trip arm to stop pin on 3) Unusual, but file roll pin and replace trip arm. clutch Mechanical Trouble Shooting • 59 Users Manual Model 676...

  • Page 60: Error Messages

    Appendix A Error Messages On the Machine's detection of errors/error, the displays will show the first error encountered and allow the displaying of any other errors with the <YES / NO> keys, which will "Scroll" through additional errors if any. XX is the total number of errors at the time of error detection.

  • Page 61: Software Upgrade Chip Placement Positions

    U 22 U 36 U 18 U 19 U 20 U 23 U 21 THERMAL CONTROL BOARD Align angled corners of chip with socket and arrow denotes pin #1 or dimple on chip. Appendix B • 61 Users Manual Model 676...
  • Page 62 U - 5 U - 8 (Use chip removal tool p/n. 351156 for square I.C.'s) HEAD DRIVER BOARD Align angled corners of chip with socket and arrow denotes pin #1 or dimple on chip. 62 • Appendix B Users Manual Model 676...

  • Page 63: Front Panel Diagnostic Descriptions

    Note: There must be a PCMCIA card installed in the slot if the PCMCIA option board is installed. If the PCMCIA card is not present – the front panel will stop at Diagnostic 2. Appendix B • 63 Users Manual Model 676...

  • Page 64: Ink And Stock Transfer Types

    Appendix C Ink and Stock Transfer Types Transfer Type values associated with the XT commands. Value Transfer Type Heat Seal & SD-1111 Ink Topcoated card stock & TT-3111 Ink Topcoated card stock & TT-1111 Ink Topcoated card stock & HR-3111 Ink Topcoated card stock &...
  • Page 65 4002NWT Fabric & CL-1111 (UK) 4002NWT Fabric & XC-3111 (UK) 4002NWT Fabric & HR-1111 (UK) G.S. Satin & XC-3111 (UK) 2012T Fabric & XC-3111 (UK) 1021T Fabric & XC-3111 (UK) 2800 Fabric & CT-1111 Appendix C • 65 Users Manual Model 676...
  • Page 66 Value Transfer Type 591SST Fabric & CT-1111 Ink 591SST/601SST Fabrics & CT-1114 Ink 601SST Fabric & CT-1111 Ink 591SST/601SST Fabrics & CT-1115 Ink 591SST/601SST Fabrics & CT-1117 Ink 591SST Fabric & CT-1112 Ink 601SST Fabric & CT-1112 Ink 4900NWT / 4900HSA & HS1111 1800FRA &...

  • Page 67: Knife Mfg Guideline

    • If plunger binds, the solenoid is not parallel with the base of the bracket that mounts to the knife support, and/or the actuator slot is bottoming out on the roll pins that are on the plunger. Make adjustment or replace the bracket. Appendix D • 67 Users Manual Model 676...
  • Page 68 • Torsion Spring should be at an angle of 60±2°. Lay the spring over the drawing below to see if the spring is made properly. • Plunger pins should be centered on shaft. If either pin is loose DO NOT use the plunger. The pins should be checked before installing.
  • Page 69 .012 wire springs. • (Rev 5) Replace Knife Actuator 357020, if it is worn or if there is a “bulge” at the 90-degree bend. • (Rev 6) Changed feeler gauge tolerance from .047 MIN Appendix D • 69 Users Manual Model 676...

  • Page 70: Printhead Life Extension

    676 as well. Matching stock and ink widths If your customer is running multiple media and multiple widths on their Paxar machine, Great! They are taking advantage of one the most compelling features of our printers: multimedia capability. Our printers can also reduce the width of the ink to only that area being printed.

  • Page 71: Printhead Fail Modes

    Solution: Replace the printhead. Note current life counts on the printer. If less than 500,000 inches, return for a pro-rated credit. If problem continues: Check that the machine has all the static upgrades. Double check the connections and wires. Appendix E • 71 Users Manual Model 676...

  • Page 72: Printhead Cleaning Procedure

    Printhead Cleaning Procedure Printhead performance and life are influenced by proper handling and cleaning. • Dirt on the printhead which causes problems is often too small to see. • Exercise care in handling printheads as they are very susceptible to static. Use the wrist grounding strap and anti-static gloves when handling.

  • Page 73: Printhead Installation And Removal Procedures

    Printhead 4. Shut the printhead while maintaining snug fit on the alignment printhead. pegs 5. Tighten the tangent set screws. Wire pack Shield Open printhead carriage Appendix E • 73 Users Manual Model 676...

  • Page 74: Static Checks For 636/656 Printers

    Static Checks for 636/656 Printers 1. Stacker: With an ohmmeter, check continuity between the main stacker roller, which has the belts on it, and the chassis ground. Chassis ground can be any screw near the serial cable. Check that these two important enhancements are functioning: RIGHT! WRONG!
  • Page 75 Steps for initial set up on a Paxar 636 or 656 1. Software: In Formatter, open the format. From the Format menu, select Attributes. Select the “Ink Setup” tab. Check that the combination of stock and ink types matches what is running on the machine.

  • Page 76: Print Quality Adjustment

    Print Quality Adjustment !. Tangent - Move the tangent adjust knob left or right to improve print quality. In general, the best print will be slightly to the left of center. Specialty Specialty Specialty Brand Brand Brand Style: Fall Style: Fall Color: Rose Color: Rose Printhead...

  • Page 77: Platen Rollers For 6X6 And 676 Printers

    Appendix F Platen Rollers for 6x6 and 676 Printers There are several types of platen rollers made for the 6x6 and the 676 series of controlled printers. The material printed will determine the color (hardness) of the roller as well as width of the cut down part of the platen. The green rollers are harder and used for fabric applications.
  • Page 78 Standard Platen Roller Non Ink Save 636 / 656 All Part Number 355009 – Red Part Number 355029 - Green _____________________________________________________________________________________________ Standard Platen Roller Ink Save 656 All Part Number 355096 – Red Part Number 355083 – Green 78 • Appendix F...
  • Page 79 636 / 656 w/ Beige Covers Part Number 355044 - Green _____________________________________________________________________________________________ Back Justified Platen Roller 3” Cut Down w / Ink Save 656 w/ Beige Covers Part Number 355082 - Green Appendix F • 79 Users Manual Model 676...
  • Page 80 Center Justified Platen Roller 1 3/8” Cut Down Non Ink Save 636 / 656 w/ Gray Covers Part Number 375030 - Green _____________________________________________________________________________________________ Center Justified Platen Roller 1 3/8” Cut Down w / Ink Save 656 w/ Gray Covers Part Number 375031K - Green 80 •...
  • Page 81 Non Ink Save 636 / 656 w/ Gray Covers Part Number 375026 - Green _____________________________________________________________________________________________ Center Justified Platen Roller 3” Cut Down Ink Save 656 w/ Gray Covers Part Number 375025K - Green Appendix F • 81 Users Manual Model 676...

  • Page 82: Electrical Assembly Drawings

    SYSTEM HARNESS FRONT PANEL ROLLER VERIFIER DROP THERMAL CONTROL KNIFE BOARD (REAR) ORANGE GRAY ORANGE ORANGE BROWN 371105TT (NOT USED) GRAY GRAY HEAD DRIVER BROWN BOARD (FRONT) 371106TT BROWN POWER SUPPLY 82 • Electrical Assembly Drawings Users Manual Model 676...

  • Page 83: Electrical System Schematic

    HARNESS 371158 351184 VERIFIER HARNESS 351159 J2/J3 PRINTHEAD TOP PRINTHEAD 1 371102 CABLE 371123 PRINTHEAD TOP PRINTHEAD 2 371102 CABLE 371123 HEAD DRIVER BOARD 371106TT PRINTHEAD BOTTOM PRINTHEAD 371102 CABLE 371124 Electrical Assembly Drawings • 83 Users Manual Model 676...

  • Page 84: Motherboard Power Connectors

    Warning: Connecting the power supply incorrectly may cause irreversible (unwarranted) damage! Ensure that the power is turned off before connecting the power supply. Make certain that the 115 / 230VAC fuse drawer is in the correct position 84 • Electrical Assembly Drawings Users Manual Model 676...

  • Page 85: Mechanical Assembly Drawings

    Mechanical Assembly Drawings Mechanical Assembly Drawings • 85 Users Manual Model 676...

  • Page 86: Unwind Assembly Drawing

    Unwind Assembly Drawing 86 • Mechanical Assembly Drawings Users Manual Model 676...

  • Page 87: Unwind Parts List

    990069 8-32 Hex nut 990000 2-56 x ¼ Cap screw 990065 8-32 x 3/8 Button head screw 371142 Stock out switch, Harness (*NS) 990513 Small wire tie (*NS) (*NS) = Not Shown Mechanical Assembly Drawings • 87 Users Manual Model 676...

  • Page 88: Web Guide / Light Bar Assembly Drawing

    Web Guide / Light Bar Assembly Drawing 88 • Mechanical Assembly Drawings Users Manual Model 676...

  • Page 89: Web Guide / Light Bar Parts List

    990120 ¼-20 x ½ Cap screw 990121 ¼-20 x 5/8 Cap screw 354025 Bracket, Fabric weave 194020 Web, Turn shaft 990374 Collar 990484 ¼-20 x ½ Nylon slotted screw 990167 Washer, ¼ SAE Mechanical Assembly Drawings • 89 Users Manual Model 676...

  • Page 90: Drive Assembly Drawing

    Drive Assembly Drawing 90 • Mechanical Assembly Drawings Users Manual Model 676...

  • Page 91: Drive Parts List

    354094 Roller, Drive assy 374016 Bridge blade, Lower 354021 Shaft, Eccentric (Drive) 354095 Tape roller, Molded, Assy 244024 Feed knob 990416 1/4-20 x 1/2 Flat head screw 990120 1/4-20 x 1/2 Cap screw Mechanical Assembly Drawings • 91 Users Manual Model 676...

  • Page 92: Top - Printhead Assembly Drawing

    Top - Printhead Assembly Drawing 92 • Mechanical Assembly Drawings Users Manual Model 676...

  • Page 93: Top - Printhead Parts List

    991025 6-32 Cone point, Set screw (*NS) 375021 Block, Head adjust 371102 300 DPI Convex Head(*NS) 375022 Knob, Head adjust 376032 Assy, Ink turn roller 375024 Screw, Head mount (*NS) = Not Shown Mechanical Assembly Drawings • 93 Users Manual Model 676...

  • Page 94: Ink-Save Printhead Assembly Drawing

    Ink-Save Printhead Assembly Drawing 94 • Mechanical Assembly Drawings Users Manual Model 676...

  • Page 95: Ink - Save Printhead Parts List

    376032 Assy, Ink turn roller 375022 Knob, Head adjust 355083 Roller assembly 375024 Screw, Head mount 991019 Bushing, .375 x .750 x .062 989543 3mm x 6mm Flat head screw (*NS) = Not Shown Mechanical Assembly Drawings • 95 Users Manual Model 676...

  • Page 96: Bottom - Printhead Assembly Drawing

    Bottom - Printhead Assembly Drawing 96 • Mechanical Assembly Drawings Users Manual Model 676...

  • Page 97: Bottom - Printhead Parts List

    991025 6-32 x 3/16 Cone Pt. St Scr. (*NS) 375021 Block Head Adjust 371102 300 DPI Convex Head (*NS) 375022 Knob Head Adjust 376032 Assy, Ink Turn Roller 375024 Screw Head Mount (*NS) = Not Shown Mechanical Assembly Drawings • 97 Users Manual Model 676...

  • Page 98: Ink Unwind Assembly Drawing

    Ink Unwind Assembly Drawing 98 • Mechanical Assembly Drawings Users Manual Model 676...

  • Page 99: Ink Unwind Parts List

    990042 8-32 x 3/16 Knurled Cup Point 990490 Spring, Comp 999009 5/16 Thrust Bearing 356053 Shaft, Unwind 376088 Arbor, Unwind Assembly 990133 ¼-20 x ¾ Flat Head Screw 376026 Unwind Fiber Spacer (*NS) = Not Shown Mechanical Assembly Drawings • 99 Users Manual Model 676...

  • Page 100: Ink Rewind Assembly Drawing

    Ink Rewind Assembly Drawing 100 • Mechanical Assembly Drawings Users Manual Model 676...

  • Page 101: Ink Rewind Parts List

    356204K Arbor Rewind Assembly 356201 Magnetic Clutch 990058 8-32 x ¼ Set Screw 990355 O-Ring ¾” 356203 Shaft, Rewind 991089 Retaining Ring ½” 376016 Bearing Housing 356202 Collar, Sprocket Mount (*NS) = Not Shown Mechanical Assembly Drawings • 101 Users Manual Model 676...

  • Page 102: Ink Rewind W/Head-Lift Assembly Drawing

    Ink Rewind w/Head-Lift Assembly Drawing 102 • Mechanical Assembly Drawings Users Manual Model 676...

  • Page 103: Ink Rewind W/Head-Lift Parts List

    990015 6-32 x ¼ Cap Screw 356204 Arbor 356201 Magnetic Clutch 990058 8-32 x ¼ Set Screw 990355 O-Ring ¾” 356203 Shaft, Rewind 991089 Retaining Ring ½” 376016 Bearing Housing (*NS) = Not Shown Mechanical Assembly Drawings • 103 Users Manual Model 676...

  • Page 104: Ink Rewind - Station 3 - 1 Over 1 - Assembly Drawing

    Ink Rewind - Station 3 - 1 over 1 - Assembly Drawing 104 • Mechanical Assembly Drawings Users Manual Model 676...

  • Page 105: Ink Rewind - Station 3 - 1 Over 1 - Parts List

    990102 Washer, #10 SAE 376023 Bearing Spacer 990091 10-32 X ½ Button Head Screw 376024 Bearing Spacer 991084 8-32 x ¼ Set Screw (*NS) 991018 Snap Ring, Internal (*NS) = Not Shown Mechanical Assembly Drawings • 105 Users Manual Model 676...

  • Page 106: Knife Assembly Drawing

    Knife Assembly Drawing 106 • Mechanical Assembly Drawings Users Manual Model 676...

  • Page 107: Knife Parts List

    991067 8-32 x 5/16 Knurled cup point 990066 8-32 x 1/4 button head screw 357093 Knife, Stationary assy 351123 Knife solenoid, Harnessed 517099 Assembly, Knife motor, 600 RPM 197317 Compression spring, Solenoid 990102 Washer, #10 SAE Mechanical Assembly Drawings • 107 Users Manual Model 676...

  • Page 108: Stacker Assembly Drawing (Part 1)

    Stacker Assembly Drawing (Part 1) 108 • Mechanical Assembly Drawings Users Manual Model 676...

  • Page 109: Stacker Parts List (Part 1)

    990446 .188 x .50 x 8-32 Shoulder Screw 990404 Rivet, 3/16 x 3/4 990019 6-32 x 1/4 Button Head Screw 357095 Oiler Mount Assembly 990037 Washer, #6 SAE 357011 Static Brush Mechanical Assembly Drawings • 109 Users Manual Model 676...

  • Page 110: Stacker Assembly Drawing (Part 2)

    Stacker Assembly Drawing (Part 2) 110 • Mechanical Assembly Drawings Users Manual Model 676...

  • Page 111: Stacker Parts List (Part 2)

    990641 6-32 Wing Nut 990082 10-32 x 5/8 Cap Screw 990037 Washer, #6 SAE 999095 3/16 x 5/16 x 3/8 Bushing 990450 Standoff, 3/8 x 15/16 Round Spacer (*NS) = Not Shown Mechanical Assembly Drawings • 111 Users Manual Model 676...

  • Page 112: Rewind Assembly Drawing

    Rewind Assembly Drawing 112 • Mechanical Assembly Drawings Users Manual Model 676...

  • Page 113: Rewind Parts List

    999147 ½ x 5/8 x ¾” Bushing 923014 Roll Unwind Disc Hub (NS) 923010 10” Roll Disc 251136 Bushing, Strain Relief (NS) 111025 Hub, 3” Rewind Insert (*NS) = Not Shown Mechanical Assembly Drawings • 113 Users Manual Model 676...

  • Page 115: Optional 4 1/4" Stacker Specifications

    Stack height dependent on material size and weight. (may not reach full stacker height) • Jam sensor will require relocating the LED to the center position for the 676 & 545 and the back set of holes for the 636 & 656.

  • Page 116: Optional 4 1/4" Pick-Up Assembly

    Optional 4 1/4” Pick-up Assembly 116 • Mechanical Assembly Drawings Users Manual Model 676...

  • Page 117: Optional 4 1/4" Pick-Up Parts List

    991060 Knob, ¼-20 Thread Thru 378204 Sensor Mount, Upper 348094 Assembly, Base Plate 378203 Sensor Lock 990066 8-32 x ¼ Button Head Screw 990261 Snap Ring 3/16” 357011 Static Brush (*NS) = Not Shown Mechanical Assembly Drawings • 117 Users Manual Model 676...

  • Page 118: Optional 4 1/4" Stacker Assembly

    Optional 4 1/4” Stacker Assembly 118 • Mechanical Assembly Drawings Users Manual Model 676...

  • Page 119: Optional 4 1/4" Stacker Parts List

    358017 Spring, Trip Rod 348022 Spacer, Stacker Knob 990028 6-32 x 3/8 Socket Flat Head Scr. 991081 Spring, Compression 990029 6-32 x ¼ Socket Flat head Scr. 991014 Spring, Compression (*NS) = Not Shown Mechanical Assembly Drawings • 119 Users Manual Model 676...

  • Page 120: Drive Belt Routing (2 Over 1) Drawing

    Drive Belt Routing (2 over 1) Drawing 120 • Mechanical Assembly Drawings Users Manual Model 676...

  • Page 121: Drive Belt Routing (2 Over 1) Parts List

    374005 “Short Belt” Single Sided – 86T 376022 Sprocket Altered 356029 Pulley, 26T 1/5P 284025 Pulley, 14T DFL ¼ ID 244012 Pulley, 14T SFL ¼ ID 374028 Pulley, 14T DBL 3/8 ID 374007 Pulley, Double Drive Mechanical Assembly Drawings • 121 Users Manual Model 676...

  • Page 122: Drive Belt Routing (1 Over 1) Drawing

    Drive Belt Routing (1 over 1) Drawing 122 • Mechanical Assembly Drawings Users Manual Model 676...

  • Page 123: Drive Belt Routing (1 Over 1) Parts List

    374021 "Short Belt” Single Sided - 84T 376022 Sprocket Altered 356029 Pulley, 26T 1/5P 284025 Pulley, 14T DFL ¼ ID 244012 Pulley, 14T SFL ¼ ID 374028 Pulley, 14T DBL 3/8 ID 374007 Pulley, Double Drive Mechanical Assembly Drawings • 123 Users Manual Model 676...

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