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Rustibus X1200 AIR Operation Manual
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Rustibus X1200 AIR Operation Manual

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OPERAtiON MANuAL
120-X3000
Rustibus® X1200 AiR
Ex Certified

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Summary of Contents for Rustibus X1200 AIR

  • Page 1 OPERAtiON MANuAL 120-X3000 Rustibus® X1200 AiR Ex Certified...

  • Page 2: Declaration Of Conformity

    Genuine Rustibus® parts only! Machine may vary from pictures DECLARAtiON OF CONFORMitY Manufacturer: Dalseide shipping services As bekkjarviksundet 1 N-5397 bEKKJARViK NORWAY The authorised representative In the EEA: Rustibus N.V. Noordersingel 7 b-2140 ANtWERP bELGiuM Hereby declares that the Products specified: Rustibus®...
  • Page 3 If they are not there, they’re not GENUINE PARTS. Use only the best, don’t settle for less. RUSTIBUS® If they are not there, they´re not genuine spares. Use only the best, don´t settle for less.
  • Page 4 Genuine Rustibus® parts only! Machine may vary from pictures HELPFuL iDENtiFiERs in addition to information on installation and operation, this instruction manual may contain WARNiNGs and CAutiONs pertaining to user safety, and NOtEs on important, useful operating guidelines. A WARNiNG indicates a potentially hazardous situation, which if not avoided, could result in death or serious injury.
  • Page 5 Never operate the Rustibus® de-scaling tool while wearing loose hanging chains, hanging iD/security badges or garments that may be caught in the rotating parts. Never start the Rustibus® de-scaling machine before it´s cables or hoses are properly secured and safely located.
  • Page 6 · Maximum work pressure of 8 bar. · the equipment must be properly earthed/grounded before use. · Only original Rustibus® replacement spare parts are to be used. Check the area/surface for potentially explosive oils, acids, gases, vapors or radiation. before operation the area should have be prepared properly for surface preparation to be carried out.
  • Page 7 Genuine Rustibus® parts only! Machine may vary from pictures GENERAL sAFEtY AND AWARENEss ! THIS MACHINE IS DESIGNED AND INTENDED ONLY FOR NORMAL USE IN NORMAL AREAS IN ACCORDANCE TO THE SPCECIFICATIONS AND GUIDELINES, SPECIFIED BY THE VESSELS CLASSIFICATION SOCIETY FOR THAT VESSEL TYPE AND THE PAINT SYSTEM SPECIFICATIONS FOR THE ‘CLASS’...
  • Page 8 ! USE OF MACHINE ON HEAVIERLY RUSTED STEEL PAINTED OVER WITH HIGH ALUMINIUM CONTENT PAINT. ! USE OF NON GENUINE RUSTIBUS SPARES ON ANY PART OF THE MACHINE. ! REMOVAL OR ALTERATION OF SAFETY FEATURES OR RESTRICTIONS THAT ARE FITTED TO ENSURE ATEX COMPLIANCE.

  • Page 9: Safety Considerations

    • ALWAYS THINK SAFETY FIRST WHEN OPERATING MACHINE. bEFORE stARtiNG tHE OPERAtiON Congratulations on your new Rustibus® de-scaling machine. in order to ensure your full benefit and safety of operation we recommend you to read this operation manual carefully before starting.

  • Page 10: Installation And Setup

    • Start and Stop the machine and check that rotation is correct according to marking on machine. Step 4: OPERATION OF RUSTIBUS® MACHINE. • For the best results from your Rustibus® machine you should run the machine forward and backward over the area until appropriate result is achieved •...
  • Page 11 • ALL SPARE PARTS INTENDED FOR USE ON THIS RUSTIBUS MACHINE MUST BE GENUINE RUSTIBUS SPARES TO MAINTAIN THE ATEX (Ex) CERTIFICATIONS. • USE OF NON GENUINE RUSTIBUS SPARES WILL BE CONSIDERED A MISUSE AND IN BREACH OF THE ATEX REGULATIONS AND A BREACH OF GUARNTEE/WARRENTY.
  • Page 12 Machine may vary from pictures Genuine Rustibus® parts only! GENERAL MAiNtENACE the Rustibus® machines are simple to use and simple to operate. When being well maintained a machine can be of operational standard for many years. SPARES AND REPLACMENT PARTS.
  • Page 13 When the Rustibus® X1200 Air is stowed away after use, it should be filled with 0,1 litres of lube oil to ensure functionality upon next time of use. Fill the oil into the t-pipe (120-3021) by removing the cap (120-3020).
  • Page 14 Machine may vary from pictures AiR QuALitY, LubRiCtiON AND FiLtRAtiON THE RUSTIBUS TOOL/MACHINE CAN OPERATE IRRISPECTIVE OF CLIMATIC CONDITIONS. PROVIDED THE AIR SUPPLIED TO OPERATE THE TOOL/MACHINE IS OF A SUITABLE QUALITY TO DO SO. Ensure that your machine is always run with air that is properly filtered for moisture and particles and to a quality that is suitable for use with pneumatic motors of its type.
  • Page 15 When the Rustibus® X1200 Air is stowed away after use, it should be filled with 0,1 litres of lube oil to ensure functionality upon next time of use. see spare part drawing for further details.
  • Page 16 Genuine Rustibus® parts only! Machine may vary from pictures AiR HOsE CONNECtiONs On all Air Hose Connections there are holes to allow you to attach a safety pin through both sections. Holes for Safety pin Safety pin ! HIGHLY RECOMMENDED...
  • Page 17 Genuine Rustibus® parts only! Machine may vary from pictures sEt uP Pull out the handle and secure the two locking bolts (2). the entire handle can be adjusted to fit various positions (3), depending on users requirements for comfort or operation area.
  • Page 18 Machine may vary from pictures sEt uP Your Rustibus® X1200 machine is fitted with a protective cover. this cover offers the operator greater protection; decreases the spreading of waste and debris and in- creases the efficiency of the vacuum system when used on the machine.
  • Page 19 Machine may vary from pictures REPLACiNG tHE CHAiN DRuM the rotation unit of the Rustibus® X1200 is made of a disposable chain drum system that does not require any spares replacement or repairs. use the Disposable Chain Drum until it is completely destroyed and then replace the entire drum with a new one.
  • Page 20 Genuine Rustibus® parts only! Machine may vary from pictures REPLACiNG tHE CHAiN DRuM ITEM NUMBERS: 120-0154 WASHER + BOLT FOR ADAPTER 120-0156 DISPOSABLE CHAIN DRUM 120-0157 ADAPTER (INCL. WASHER + BOLT)
  • Page 21 Genuine Rustibus® parts only! Machine may vary from pictures sPARE PARt List – Rustibus® X1200 AiR 120-X0013 120-X3001 120-X0010 120-0158 120-0151...
  • Page 22 Genuine Rustibus® parts only! Machine may vary from pictures sPARE PARt List – Rustibus® X1200 AiR 120-X3002 120-3012 120-3018 120-3013 120-X3003-1 120-3017 120-X3004-1 120-3016-1 120-3013 120-3008 120-3008 120-3013 120-3013 120-3010-1 120-3007 120-3007 120-3009-1 120-3008 120-3008 120-X3001 120-3020 120-3021 120-3013 120-3013...
  • Page 23 Genuine Rustibus® parts only! Machine may vary from pictures sPARE PARt List – Rustibus® X1200 AiR PARTS TO RUSTIBUS® 1200 AIR UNIT 120-X0010 CHASSIS X1200 120-0012 PLASTIC COVERS FOR HANDLE 120-X0013 HANDLE ASSEMBLy 120-X0014 PROTECTIVE COVER X1200 120-X0015 HANDLE (UPPER SECTION)
  • Page 24 Genuine Rustibus® parts only! Machine may vary from pictures sPARE PARt List – Rustibus® X1200 AiR 120-3110 END CAP, DRIVE 120-3120 SHAFT SEAL 120-3130 “O” RING 120-3140 BEARING, DRIVE END 120-3150 DOWEL PIN (4 PCS) 120-3160 END PLATE, DRIVE 120-3170...

  • Page 25: Additional Features

    PARts tO AiR MOtOR ADDitiONAL FEAtuREs RUSTIBUS® X1200 VACUUM SYSTEM the Rustibus® X1200 machine features a newly modelled vacuum system attachment. it is built right into the very foundation of the machine itself. its vacuum port has been designed to be easy to use and not get in the way or hinder the operation of the machine.
  • Page 26 Genuine Rustibus® parts only! Machine may vary from pictures SCENARIOS POTENTIAL SOLUTIONS REASONS spare part list – Rustibus® 2000-3000. Rustibus® machine - Dirt, foreign materials 1)Check that there are no restrictions on Does not run. - internal corrosion / rust the hose.
  • Page 27 50 M Cable 3X1,5 + E 120-2000 Rustibus® 1200, Complete single Phase – 220V- 50 or 60 Hz incl. 50 M Cable 2X1,5 + E 120-X3000 Rustibus® X1200 Air (EX), Complete W/Air filter-Lubricator & Regulator 120-3000 Rustibus® 1200-Air, Complete W/Air filter-Lubricator & Regulator...
  • Page 28 Dalseide Shipping Services cannot be held liable for any damages (to Rustibus® machines or personnel) as a result of use of non genuine parts. We reserve the right to refuse any claims on parts or Rustibus® machinery unless it can be proven that genuine parts only have been used on Rustibus® machines.

  • Page 29: Contact Information

    Genuine Rustibus® parts only! Machine may vary from pictures CONtACt iNFORMAtiON NORWAY: Dalseide Shipping Services AS Bekkjarviksundet 1 NO - 5397 Bekkjarvik Norway Tel: + 47 5618 1200 Fax: + 47 5618 1201 E-mail: bergen@rustibus.com ANTWERP: Rustibus N.V. Noordersingel 7...