Summary of Contents for Jayco Conventional Travel Trailer
Page 1
Where Tradition and Innovation Meet ® Conventional Travel Trailer & Fifth-Wheel Travel Trailer Owner’s Manual...
Page 2
Just call us with your VIN # and we will find what you need and ship it directly from Jayco to your front door. Like Jayco, we are family owned and operated. Our courteous professionals are here to help make your shopping experience as pleasant as humanly possible.
Page 3
Nothing in this manual creates any warranty, either expressed or implied. The only warranty offered by Jayco, Inc. is as set forth in the limited warranty applicable to this vehicle. The owner’s failure to provide required service and/or maintenance could result in the loss of warranty.
Page 4
YOUR NEW JAYCO IS YOUR PASSPORT TO A WHOLE WORLD OF NEW FRIENDS, CAMPING FUN AND TRAVEL ADVENTURE WHEN YOU JOIN THE THOUSANDS OF JAYCO FAMILIES WHO MAKE UP THE . . . JAYCO JAFARI INTERNATIONAL TRAVEL CLUB You will find us enjoying the friendship and fellowship of JAFARI CAMPING as we join our local area FLIGHTS at hundreds of weekend camp-outs all over North America each month .
Page 5
TO: Membership Coordinator for the Jayco Jafari International Travel Club Please enroll us as members in the Jayco Travel Club. We are ready to roll to where the “friends we just haven’t met yet” have the coffee on the fire and are waiting for us to arrive: We are ...
Dealer Factory Parts Owner’s Responsibility Chapter 3 – Using Your Travel Trailer Equipment Tow Vehicle Hitches – Conventional Travel Trailer The Safety Chain – Conventional Travel Trailers Hitches – Fifth-Wheel Travel Trailer Towing Traveling Weights and Cargo Capacity Loading Cargo...
Page 7
Slideout Room Option Operations (Electric Slideout) Operations (Manual Slideout – Resort Travel Trailers) Operation (Manual Slideout – Qwest Travel Trailer) Maintenance Troubleshooting Electric Slideout Overriding the Electric Main Room/Bedroom Slideout System Setting Up Your Travel Trailer Carbon Monoxide Detector (Option) Fifth-Wheel Travel Trailers Only Procedures to Take During an Alarm Maintenance/Testing...
Page 8
LP Detector Electrical System General Changes, Modifications and Additions 120-Volt AC System Power Cord GFCI 30-amp Service 50-amp Service (Optional) Consumption of 120-volt AC Power 12-volt DC System Converter Auxiliary Battery (Option) Battery Isolator (For Tow Vehicle) Exterior Lights Porch Light Television Cable Fluorescent Lighting (Option) Fuse and Bulb Chart...
Page 9
Chapter 6 – Care of Body Components Exterior Aluminum Fiberglass Sidewalls Exterior Roof Stone Guard ABS Plastics Frame Doors, Extrusions, Windows & Vents Furniture Bedspreads Drapes Window Shades Pleated Blinds (Designer only) Tire Covers - Vinyl (Optional) Paneling Vinyl Floor Wood Floor Bathroom Tubs, Lavatory Sinks Carpeting...
Your purchase of a Jayco RV allows you to enter this unique world of camping and leisure in a grand style. Your Jayco RV has been designed and engineered to offer you many comforts of home that will make your camping experience as enjoyable as possible.
If you believe that your vehicle has a defect which could cause a crash, injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Jayco, Inc. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
It is very important to have the LP gas turned off during refueling of tow vehicles. Some states prohibit traveling with LP container(s) open, especially in underground tunnels. Never allow gas containers to be filled above the liquid capacity indicated on the container.
• Block travel trailer wheels solidly before unhitching. • Observe the warning labels attached to your vehicle concerning LP gas, water, electric- ity and loading. • Observe the maintenance chart in Chapter 7 related to your respective unit. INSURANCE As with your automobile, it is important that you protect yourself and others with insurance coverages for personal liability, theft, collision, property damage, etc.
Some RV dealers may be authorized service centers for certain manufacturers of products warranted separately. Check with your dealer before contacting others to reduce delays. If your Jayco dealer is not an authorized service center for the product in question, they will be able to assist you in obtaining authorized service.
A factory service department is operated at our Middlebury, Indiana, manufacturing facility. Should your Jayco RV be in need of repairs and your dealer recommends that the factory make the necessary repairs, it may be returned to our plant upon following these procedures: A.
• Using an oversized or undersized hitch can cause damage to the frame of your travel trailer. • Jayco, Inc. cannot be responsible for the suspension system of the tow vehicle. The final ball height after the travel trailer is completely hooked up is a factor to be considered when towing a travel trailer.
Page 19
2-5/16" The Hitching Procedure – Conventional Travel Trailer Hooking up a conventional travel trailer is not difficult and will become easier with practice. The following procedure will help you until you become more experienced. 1. Turn crank on jack to raise tongue of travel trailer above hitch ball on hitch.
• Entrance steps should be in the retracted position. • Refrigerator door should be closed and locked. • All loose items should be secured. • Brakes should be tested for operation prior to entering roadway. • Tire pressure should be checked and maintained per the tire pressure stamped on the tire sidewall.
9. When unhitching, make sure you do not forget to lower the tailgate. Towing While towing your Jayco travel trailer, you need to be aware of the extra weight behind your vehicle. The following list contains some pointers to remember while traveling.
The sum of this rating is the weakest link of the tires, wheels, springs, axles, or brakes. The weight provided in the Jayco literature for your travel trailer is based on standard equipment on that particular model and is “dry” (i.e. no liquids or cargo). Remember that any options or personal cargo added must be subtracted from the available cvargo capacity.
Jayco Limited Warranty. Tires The tires on all Jayco travel trailers are designed and built for recreational use. Tires are radial in design, having two steel cords and two polyester cords, offering excellent strength and mileage in all kinds of weather, when used as designed. See brochure in owner’s packet.
WHEEL LUGS When the wheels are installed on your Jayco travel trailer, the lug nuts must be tightened at 90-120 foot pounds of torque. WARNING: Axles on travel trailers do not drive or steer like automobile axles. The motion involved in being “trailered” adds stress that can loosen lug nuts, especially during the break in period.
14 gauge. Your travel trailer has 14 gauge from front end to brakes. Brake assemblies are wired in parallel, never in a series. Being parallel, there will be equal voltage and amperage at each brake assembly for equal braking capability and/or performance. WHEN YOUR TRAVEL TRAILER IS NEW IT IS IMPOSSIBLE TO ADJUST YOUR BRAKE SHOES PRECISELY.
• A manual override system that allows you to move the room in or out in the event of a power loss. • A master switch to keep power from going into the module board, preventing any pos- sible movement until you choose to move slideout. WARNING: •...
RETRACTING ROOM 1. Remove all objects left between the slideout and cabinetry. 2. Turn master switch on. 3. Press the “IN” button to bring room in and hold until motor stops. 4. Release button. 5. Turn master switch to the “OFF” position. 6.
Operation (Manual Slideout – Qwest Travel Trailer) EXTENDING ROOM 1. Release the travel lock behind the center door of the overhead cabinets located above the sofa. 2. Release second travel lock located below the sofa. 3. For one-person operation, push slideout into the extended position by pushing on sofa.
7. Re-connect the motor wire quick disconnect. (Fig. 3-5 and Fig. 3-6) 8. Install the travel bars and take the unit to a Jayco dealer for service. WARNING: When the main slideout motor brake is released the slideout...
Page 31
This will ensure that the slideout is locked into a sealed position. Re-connect the motor wire. (Fig. 3-5 and Fig. 3-6) Install the travel bars and take the unit to a Jayco dealer for service.
SETTING UP YOUR TRAVEL TRAILER Select a level or nearly level place to set up your travel trailer. There are two reasons to be level. First, all components in your travel trailer are designed to operate in a level position, such as your water drainage system and especially your refrigerator. Second, it is more comfortable.
CARBON MONOXIDE DETECTOR (Option) Fifth-Wheel Travel Trailers Only If your towable RV has a generator or generator prep, a carbon monoxide detector will be installed on your unit. Carbon monoxide (CO) is an odorless, colorless, tasteless gas that is extremely dangerous to humans and animals.
TV ANTENNA Raising Antenna to Operating Position Turn elevating crank clockwise in UP direction about 13 turns or until some resistance to turning is noted. (Fig. 3-8) On Amplified models, 12-Volt DC power is required. Turn power supply ON to use either front or rear TV outlet.
CHAPTER 4 THE SYSTEMS PLUMBING SYSTEM Included in your Jayco recreation vehicle is a complete fresh water system. Fresh water may be maintained through two sources: city water connection or gravity fill tank. Each component is explained along with its operation.
The fresh water tank can be filled by removing the gravity fill cap and inserting a garden hose. Open faucet from water supply and fill tank. You must be careful not to over fill tank. This can pressurize the tank, causing leakage and water damage. CAUTION: DO NOT leave tank unattended while filling.
Fig. 4-4 Faucets Bathroom or kitchen faucets operate the same as in your home. Open by turning knobs. There may be air in lines which needs to be bled out. Close faucets when sufficient water is released. Bath and Shower Your bathroom facilities function similar to those in your home.
Preparing your recreation vehicle for winter is very important for most states and Canada. Failure to prepare the coach will cause supply lines and water heater to freeze causing breakage. Repairs due to freezing are not to be covered under the terms of your Jayco Limited Warranty.
Page 40
Method 2 This method utilizes a water heater bypass kit, available in most units, to avoid filling the entire water heater with antifreeze. 1. Turn off the pump. 2. Close valves A, B and D. Open valves E and C. (Fig. 4-8) 3.
SANITATION SYSTEM (Marine Toilets Only) Toilets ® Two types or models of toilets are used on Jayco campers. One is the Aqua Magic Starlight/Galaxy/Aurora model featuring two foot pedals for flushing. The second type, ® the Aqua Magic 4, features two levers on the back side to flush the toilet.
Residential Stools (Resort Model Only) Prior to transit, remove tank lid and place in safe location. Flush toilet to empty tank. Using Toilet and Tank System When camping you should always have four to six inches of water in the toilet bowl. The toilet system will perform better when water is run for ten to fifteen seconds after flushing to ensure wastes will proceed to the bottom of the tank.
Page 43
the tank (see directions for draining below) and close the valve when the tank is empty. Repeat this process as needed, but NEVER leave the termination valve open when hooked up to the park’s sewer system. To empty tank: 1. Place travel trailer as level as possible to make drainage easier. 2.
LP FUEL SYSTEM It is because of the LP gas system that your RV has the convenience of a refrigerator, stove, water-heater, and furnace. This system has containers that contain the fuel and also regulators to control the pressure of the fuel and supplies the gas vapor to the various appliances.
Page 45
to 80%, the maximum level for safety, a liquid will appear replacing the vapor. Stop filling immediately and close both valves; HAND TIGHTEN ONLY. WARNING: A propane container should never be filled beyond 80% of its capacity. If your tank becomes overfilled and is not allowed to “bleed off” before installation to the RV system, it may gain pressure from exposure to direct sunlight and will begin “blowing off”...
Knob to open valve to fill or to use camper. Complete valve assembly. “10%” valve, small brass knob or slot screw. Container mounting stand. Fig. 4-14 A warning label has been located near the LP gas container. This label reads: THIS GAS PIPING SYSTEM IS DESIGNED FOR USE OF LIQUEFIED PETROLEUM GAS ONLY.
Regulator The regulator is the heart of your LP gas system, with internal moving parts. Its function is to re- duce the high and varied pressure from the LP container to safe and consistent low operating pressure. The inlet is the first stage and reduces container pressure to 10-13 pounds.
WARNING: It is not safe to use the cooking appliance for comfort heating. Cooking appliances need fresh air for safe operation. Before operation: 1. Open overhead vent or turn on exhaust fan. 2. Open window. This warning label has been located in the cooking area to remind you to provide an adequate amount of fresh air for combustion.
Automatic Changeover Regulator (Option) (FOR OPTIONAL DOUBLE BOTTLES ONLY) The automatic changeover regulator allows both gas bottles to be turned on simulta- neously. The arrow on the regulator handle indicates which bottle is in service. When the indicated bottle in service becomes empty, changeover is automatically accomplished to commence drawing fuel from the other bottle.
Testing WARNING: Test the operation of this detector after the vehicle has been in storage, before each trip and at least once per week during use. Simply press the TEST switch any time during the warm up cycle or while in normal operation.
ELECTRICAL SYSTEM General The electrical system in your travel trailer is composed of 120-volt AC (alternating current) and 12-volt DC (direct current) capabilities. All installations are made in compliance with safety requirements of ANSI standard A.1192, National Electric Code, and Canadian Standards Associa- tion.
WARNING: Do not use an adapter, cheater or extension cord that will break the continuity of the grounding circuit connected to the third pin. NEVER remove the grounding pin to connect a non-grounded, two-prong receptacle. GFCI Each travel trailer has a GFCI receptacle installed. These initials mean “Ground Fault Current Interrupter.”...
Below is a generic drawing with circuit breaker alignment. Your travel trailer may not be exactly the same as shown depending on model, floor plan, and options. 30-amp main, incoming power to coach. 20-amp circuit to air conditioning 15-amp microwave oven. 4&5 15-amp to general purpose circuits.
AUXILIARY BATTERY (Option) All Jayco conventional travel trailers and fifth-wheel travel trailers are designed and built to accept a battery. A deep cycle marine type is recommended as you need longer energy rather than cold cranking power. A battery is required to operate the brakeaway switch and is also available as a source of energy when traveling and camping.
The interior lights will operate from the convertor and/or auxiliary battery. Some lights will have wall switches and other lights have switches in the lights themselves. The RV battery is installed in parallel circuitry with the battery on your tow vehicle. Both batteries supply power to your RV so it is important not to discharge the tow vehicle battery below the level of power required to start the engine.
Fluorescent Lighting (Option) Each fluorescent light in the unit contains two eight watt tubes, replacement number F8T5. To extend the life of the tubes by 30 percent, rotate the tubes once per year per the rotation sequence shown below: Fuse and Bulb Chart Fuses: All fuses for the interior of coach and external porch lights are located in the fuse panel.
APPLIANCES GENERAL All appliances in your Jayco RV are name brand quality built equipment, guided by current code and standards. For gas operation, the appliances in your travel trailer will operate on LP gas only, not on natural gas. All safety precautions for LP gas from Chapter 4 must be followed during operation of the appliances.
For Your Safety Read Before Operating WARNING: If these instructions are not followed precisely, a fire or explo- sion may result causing property damage, personal injury or loss of life. A. This appliance does not have a pilot light. It is equipped with an ignition device that automatically lights the burner.
To Turn Off Gas to Appliance 1. Set the thermostat to lowest setting. 2. Turn off all electric power to the appliance if service is to be performed. 3. Open the access panel (Outer Door Assembly) to turn off the electric switch. 4.
RANGE AND OVEN OPERATION WARNING: Personal Injury Hazard • Do not touch or allow clothing and flammable materials to come in contact with burner grates or areas near top burners until they have sufficient time to cool. These areas become hot enough to cause burns and fires. •...
Oven Operation WARNING: Personal Injury Hazard • Do not touch or allow clothing or flammable material to come in contact with the inner or outer surfaces of the oven or the oven vent while it is in use. These areas all are hot enough to cause burns. Allow sufficient time for them to cool.
Pilot Operation CAUTION: Do not tamper with the pilot orifice. High water temperature and failure of the gas control could result. 1. Turn lighting control (fig. 5-6B or 5-7B) to “OFF” position. 2. Wait at least five minutes to allow gas which may have accumulated in burner compartment to escape.
To adjust Main Burner (Fig. 5-8): 1. Loosen air shutter screw (Fig. 5-8A). 2. Slide air shutter (Fig. 5-8B) to the right until a small amount of yellow color appears in the main burner flame. 3. Move air shutter (Fig. 5-8B) to left until yellow disap- pears.
Electric Operation Fig. 5-10 1. For gas operation refer to Pilot Operation or Electronic Ignition Operation section. 2. For electrical operation, use the switch at the rear of water heater. 3. Completely fill tank with water. 4. Turn switch (Fig. 5-10B) located at the rear of the water heaters to the “ON”...
4. Close the drain and relief valves. REFRIGERATOR - RV TYPE This appliance in your Jayco recreation vehicle has been designed by its manufacturer to operate on 120 volt AC electric or on LP gas energy. Its performance depends on numerous factors such as energy, venting, leveling, humidity and atmosphere tempera- tures.
Battery Drain As indicated, a 12 volt DC source is required for operation on gas to provide features of automatic ignition. The drain on the battery is very low and has little effect on “battery run down” unless these switches are left on for long periods of time on a battery with no means of recharging.
Remove the cover. On the model N621, pull the cover toward the front of the refrigerator. On the model N841, push the cover toward the rear of the refrigerator. Remove the light bulb from the holder. NOTE: Use only a GE#214-2 bulb as the replacement bulb. This bulb is available at most retail automotive parts centers.
Operating the Refrigerator Controls – N621 CONTROL PANEL Fig. 5-11 The refrigerator control panel is between the freezer compartment and the fresh food compartment. The ON/OFF button (1) starts and shuts down the refrigerator. If the refrigerator is shut down, press the ON/OFF button to start the refrigerator in auto mode. If the refrigerator is operating, press and hold the ON/OFF button for two seconds to shut down the refrigerator.
MANUAL MODE OPERATION When you select one of the manual modes of operation, the light bar beside the AUTO goes out in the center display and only the light bar beside either AC, LP, or DC remains. AC means that the refrigerator is operating on AC electric. LP means that the refrigerator is operating on LP gas.
in the center display. There is one automatic mode of operation, and three manual modes of operation. When the mode of operation that you wish shows in the center display, release the MODE button. AUTOMATIC MODE OPERATION When you select AUTO mode, the refrigerator controls automatically select the most efficient energy source that is available for operation.
ICE MAKER OPERATION Open the water shut off valve of the vehicle. Note: Make sure that the ice maker arm can move freely and does not touch the frozen foods in the freezer Push the ice maker arm down to the ON position. CAUTION: If you operate the refrigerator without connecting the water supply line and/or opening the water shut off valve of the vehicle, make sure the ice maker arm is up in the OFF position.
Page 73
The switch in the lower left corner is for D.S.I. water heater operation if the D.S.I. option is built into your travel trailer. Fuses for the monitor panel operation are in 12-volt distribution center fuse block. Hood Mount (Designer Model Option) 1.
EXTERIOR ROOF Two different types of roof material are used on Jayco campers; rubber EPDM or mill- finished aluminum. Aluminum - The roof is smooth mill-finished aluminum and needs very little mainte- nance.
“D-Limonene.” They will damage plastic materials. FRAME The frame of your Jayco recreation vehicle is painted with a water based paint. Road debris will chip the paint, inviting rust and other deterioration. Periodically inspect the exterior exposed areas, clean and repaint the steel members in insure a long life. If damage would occur, the frame needs to be painted with e-coat paint and not a gloss black paint.
To Operate Sofa/Recliner Footrest: 1. Make sure cushion is clear of the footrest opening. 2. Place heals over the edge of the footrest and pull towards you to release the safety lock. 3. Push down – DO NOT FORCE. BEDSPREADS Dry clean only.
Use a cleaner formulated for wood floors. BATHROOM TUBS, LAVATORY SINKS The bath tub in your Jayco travel trailer is made of ABS plastic material. DO NOT use abrasive type cleaners, as they may scratch surfaces. Use a mild detergent soap and warm water to clean the tub surface.
• If the system squeaks or makes any noise, apply a coat of lightweight oil to the drive shaft and roller areas. (Fig. 3-4) Remove excess oil so dirt does not build-up. • If you have any problems or questions consult your local Jayco dealer or call Power Gear 1-800-334-4712.
Cleaning Use the following procedure to clean the CO detector: 1. Remove the detector from the mounting plate by rotating the detector in the direction of the “OFF” arrow on the cover. 2. Clean the interior of the detector by using a vacuum cleaner hose and vacuuming through the openings around the perimeter of the detector.
TL Enterprises (Trailer Life, Motorhome, etc.) can offer additional and practical advice on the proper storage of your camper. Damage from rodents or insects are NOT covered under your Jayco Limited Warranty. CAUTION: When storing your travel trailer, it is recommended that the battery be...
AVOID Wheel Bearings The wheel bearings in your new Exposure to any water or con- Jayco travel trailer are pre- densation will cause the bear- greased. It is recommended that ings to rust and be damaged. you repack these bearings at 12,000 miles or at the end of Never let the bearings run dry.
Page 82
COMPONENT MAINTENANCE AVOID DO NOT ignore checking Lug bolts must be checked at 10, Lug Bolts wheel lug bolts. 25 and 50 miles when your travel trailer is new or a tire is removed and every 3,000 miles there- after. In addition, the lug bolts should be checked periodically for safety, especially before long trips, extensive braking, or tire...
Page 83
COMPONENT MAINTENANCE AVOID Tongue Jack Lubricate the jack by extending to full down position and insert SAE 30 oil through oil hole in top of jack. Do this several times per season. Excessive quantity of grease. Fifth Wheel Inspect pad tube and inner ram Landing Gear periodically.
Page 84
COMPONENT MAINTENANCE AVOID Beginning of each camping trip: DO NOT smoke while chang- LP Gas System 1. Inspect all gas lines for ing bottles or any lines. crimps and road damage. 2. Check all lines and connec- DO NOT allow connections to tions for leakage with soapy be loose.
MAINTENANCE CHECKLIST Prior to First Trip Check LP gas lines for leaks. Test carbon monoxide detector (Generator/Generator Prep option only.) Test LP gas detector. Sanitize fresh water system. Tighten wheel nuts to specified torque values. Open all windows and the door and start the furnace. Leave the windows and door open and the furnace on until all fumes fully dissipate.
Page 86
Monthly Clean and lubricate the coupler. Check fire extinguisher pressure. Do not test the extinguisher. Test the ground fault circuit interrupter (GFCI) Every Three Months or 3,000 Miles Vacuum around L.P. Burner and pilot light areas. Compare water heater pilot flame with ideal flame. Refer to the water heater owner’s manual for ideal flame.
Page 87
Every Year or 12,000 Miles Repack wheel bearings. Lubricate moving parts on the awning hardware. (Awning option only.) Oil drive shaft bearings. Manually operate the pressure-temperature control lever or dial to the lowest possible position on the water heater. Clean city water entry strainer. Check demand tank vent for obstructions.
CHAPTER 8 OPTIONS Note: Each item listed in this chapter is an option as the travel trailer is built by Jayco. AIR CONDITIONER Air conditioners may be installed by the Jayco factory or by your dealer. If you did not buy your camper with the optional air conditioner, one of your roof vents may be pre- wired for later installation.
If your roof is accidently torn or punctured, there’s no need for expensive repairs. The process is much like patching a tire, but we suggest you contact your dealer or Jayco for more information.
2. Use the crank handle to lift the tire into the travel position. Two crisp breaks must be heard and felt to insure proper seating of the tire for travel. The tire must be in contact with the surface to be in the travel position. WARNING: DO NOT exceed the maximum load capacities of 100 lbs.
Page 94
Jayco, Inc. to transfer its Limited Warranty, you represent the following: That you have received and read a copy of the Jayco Limited Warranty and Owner’s Manual. You understand that the unit is to be used only for recreational camping and travel.
Page 95
WELCOME TO THE JAYCO FAMILY! As the owner of a new Jayco recreation vehicle we are proud to welcome you to our growing family. All Jayco RV homes are built with care, under the watchful eye of our Quality Assurance program. And it is our sincere wish that you will have a lifetime of fun times with your new Jayco.
Need help?
Do you have a question about the Conventional Travel Trailer and is the answer not in the manual?
Questions and answers