Sony Trinitron KV-XS29M80 Service Manual
Sony Trinitron KV-XS29M80 Service Manual

Sony Trinitron KV-XS29M80 Service Manual

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SERVICE MANUAL

MODEL
COMMANDER DEST.
KV-XS29M80
RM-954 ME
KV-XS29M80
RM-954 JE
CHASSIS NO.
MODEL
SCC-U30T-A
SCC-P01E-A
TRINITRON
BG-3S
CHASSIS
COMMANDER DEST.
COLOR TV
®
CHASSIS NO.

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Summary of Contents for Sony Trinitron KV-XS29M80

  • Page 1: Service Manual

    SERVICE MANUAL BG-3S CHASSIS MODEL COMMANDER DEST. CHASSIS NO. MODEL COMMANDER DEST. CHASSIS NO. KV-XS29M80 RM-954 ME SCC-U30T-A KV-XS29M80 RM-954 JE SCC-P01E-A TRINITRON COLOR TV ®...
  • Page 2 PAR TS LIST ARE CRITICAL TO SAFE OPERA TION. REPLA CE ANODE. THESE COMPONENTS WITH SONY P AR TS WHOSE P AR T NUMBERS APPEAR AS SHO WN IN THIS MANU AL OR IN SUPPLEMENTS PUBLISHED BY SONY – 2 –...
  • Page 3: Table Of Contents

    KV-XS29M80 RM-954 TABLE OF CONTENTS Section Title Page Section Title Page SELF DIAGNOSIS FUNCTION 5. DIAGRAMS ........ 5 5-1. Block Diagram ............43 1. GENERAL ................ 9 5-2. Frame Schematic Diagram ........47 Circuit Boards Location .......... 51 2. DISASSEMBLY 5-4.
  • Page 4: Self Diagnosis Function

    KV-XS29M80 RM-954 SELF DIAGNOSTIC FUNCTION The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY/TIMER lamp will automatically begin to flash. The number of times the lamp flashes translates to a probable source of the problem. A definition of the STANDBY/TIMER lamp flash indicators is listed in the instruction manual for the user’s knowledge and reference.
  • Page 5 KV-XS29M80 RM-954 DISPLAY OF STANDBY/TIMER LIGHT FLASH COUNT 2 times 5 times Lamp ON 0.3 sec. Lamp OFF 3 sec. Lamp OFF 0.3 sec. STANDBY/SLEEP lamp Diagnostic Item Flash Count* +B overcurrent/overvoltage 2 times Vertical deflection stopped White balance failure 5 times * One flash count is not used for self-diagnostic.
  • Page 6 KV-XS29M80 RM-954 SELF-DIAGNOSTIC SCREEN DISPLAY For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it is possible to bring up past occurances of failure for confirmation on the screen: [To Bring Up Screen Test] In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below: [Screen display] / channel [5] / Sound volume [-] / Power ON...
  • Page 7 KV-XS29M80 RM-954 SELF-DIAGNOSTIC CIRCUIT IC301 IC001 IC003 Y/CHROMA JUNGLE SYSTEM MEMORY FROM IK-IN IO-8DAT B-DAT FROM [+B] Q604 C O-LED PROTECT IO-SDAT [V] Q509/507 [+B overcurrent ªOCPº] Occurs when an overcurrent on the +B(135) line is detected by Q604. If Q604 go to ON and the voltage to pin 18 of IC301 should go down when V.SYNC is more than seven...
  • Page 8 The operating instructions mentioned here are partial abstracts from the Operating Instruction Manual. The page numbers of the Operating Instruction Manual remain as in the manual. AUDIO VIDEO L(MONO) VIDEO IN VIDEO OUT...
  • Page 9 (MONO) L(MONO)
  • Page 10 LINE OUT R-AUDIO-L VIDEO L(MONO)
  • Page 11 SOUND MODE SURROUND FAVORITE PIC MODE MENU ENTER...
  • Page 13 SOUND MODE SURROUND FAVORITE PIC MODE MENU ENTER SOUND MODE SURROUND FAVORITE PIC MODE MENU ENTER...
  • Page 14 SOUND MODE SURROUND FAVORITE PIC MODE MENU ENTER...
  • Page 15 SOUND MODE SURROUND FAVORITE SOUND MODE SURROUND FAVORITE PIC MODE MENU PIC MODE MENU ENTER ENTER MENU AUTO PROGR...
  • Page 16 SOUND MODE SURROUND FAVORITE PIC MODE MENU ENTER...
  • Page 18 SOUND MODE SURROUND FAVORITE MENU PIC MODE ENTER...
  • Page 21 (MONO) MENU AUTO PROGR...
  • Page 22 SOUND SURROUND FAVORITE MODE MENU PIC MODE ENTER...
  • Page 27 6 One screw (+BVTP 3 × 12 with washer) 3 Two connectors 2 Four connectors 5 H5 Board 1 Two connectors 4 Four claws...
  • Page 28: Set-Up Adjustments

    KV-XS29M80 SECTION 3 RM-954 SET-UP ADJUSTMENTS • The following adjustments should be made when a complete Perform the adjustments in the following order : realignment is required or a new picture tube is installed. 1. Beam Landing • These adjustments should be performed with rated power 2.
  • Page 29: Convergence

    KV-XS29M80 RM-954 3-2. CONVERGENCE Preparation : • Before starting this adjustment, adjust the focus, horizontal size and vertical size. • Minimize the brightness setting. Purity • Provide dot pattern. BMC (Hexapole) (1) Horizontal and Vertical Static Convergence Purity Center dot V.
  • Page 30 KV-XS29M80 RM-954 BMC (Hexapole) Magnet. Blue Neck assy Neck assy If the red, green and blue dots are not balanced or aligned, then use the BMC magnet to adjust in the manner described below. Blue VM1 board VM1 board Note 1.
  • Page 31: Focus Adjustment

    KV-XS29M80 RM-954 Rotate TLV-2 VOL (29”, 34”) on DY 3-3. FOCUS ADJUSTMENT Rotate TLV VOL (25”) on DY Adjust FOCUS control on the flyback transformer for the best XCV Rotate XCV Adj core on DY focus. YCH Rotate YCH VOL on DY...
  • Page 32: G2 (Screen) And White Balance Adjustments

    KV-XS29M80 RM-954 2. WHITE BALANCE ADJUSTMENT 3-4. G2 (SCREEN) AND WHITE BALANCE 1) Set to Service Mode (Refer Section 4-1: ADJUSTMENTS ADJUSTMENTS WITH COMMANDER). 1. G2 (SCREEN) ADJUSTMENT 2) Input white raster signal. 1) Set the PICTURE to normal. 3) Set the PICTURE to minimum.
  • Page 33: Circuit Adjustment

    KV-XS29M80 SECTION 4 RM-954 CIRCUIT ADJUSTMENTS 4-1. ADJUSTMENTS WITH COMMANDER Service adjustments are made with the RM-954 that come with this unit. 1, 4 Select the adjustment item. ↓ a. ENTERING SERVICE MODE 3, 6 Raise/lower the data value. With the unit on standby ↓...
  • Page 34: Adjustment Method

    KV-XS29M80 RM-954 4-2. ADJUSTMENT METHOD Item Number 00 of device GEO Use the same method for all Items. Use 1 and 4 to select the This explanation uses H-Position as an example. 1. Select “GEO 00 HPS” with the 1 and 4 buttons.
  • Page 38 KV-XS29M80 RM-954 ITEM INFORMATION. No. OPB0 OP1 XTAL 4.43 XTAL 3.58 SECAM 2nd. Lang Item KV-XS29M80(ME) KV-XS29M80(JE) No. OPB1 OP2 Item Thai Bil Dis. Fav DVD Input NICAM HDEV AV Input KV-XS29M80(ME) KV-XS29M80(JE) AV Input 00 = no AV Input...
  • Page 39: Picture Quality Adjustments

    KV-XS29M80 RM-954 4-3. PICTURE QUALITY ADJUSTMENTS BELL FILTER ADJUSTMENT SUB COLOR ADJUSTMENT 1. Input SECAM color-bar signal. 2. Connect the dual-trace oscilloscope to CN303 pin 9 1. Input a PAL color-bar. (not mounted). 2. Set to the following condition: 3. Adjust SERVICE MODE, ITEMS ‘SBF’ as shown below.
  • Page 40: Picture Distortion Adjustment

    KV-XS29M80 RM-954 4-5. PICTURE DISTORTION ADJUSTMENT (1) PICTURE DISTORTION ADJUSTMENT (2) Item Number 00 – 0B H-TRAPEZOID (Rotate RV1801) GEO 0 HPS (H POSITION) GEO 1 HSZ (H SIZE) GEO 2 PAP (PIN AMP) GEO 3 TLT (TRAPEZIUM) GEO 4...
  • Page 41 KV-XS29M80 RM-954 MEMO ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○...
  • Page 42 KV-XS29M80 RM-954 MEMO ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○...
  • Page 43: Diagrams

    KV-XS29M80 KV-XS29M80 KV-XS29M80 KV-XS29M80 SECTION 5 RM-954 RM-954 RM-954 RM-954 DIAGRAMS 5-1. BLOCK DIAGRAM Front Panel, MAIN.TUVF * DBFB(3D) * AUDIO OUT AV, Headphone 3D SP BOX ASSY* with IC6201 STEREO Q6202 TDA7481 DECODER Q6206/6207 (MSP3415) <slave: 84H> TU101 AV SW TV.V In...
  • Page 44: Frame Schematic Diagram

    KV-XS29M80 KV-XS29M80 KV-XS29M80 KV-XS29M80 RM-954 RM-954 RM-954 RM-954 5-1. FRAME SCHEMATIC DIAGRAM NECK ASSY CN2802 DVD Y CN1501 :S-MICRO DVD BY :WHT CN2803 DVD SWITCH :S-MICRO DF OUT DVD RY 1P:T AB INTELLIGENT PICTURE Q.P.- CN2801 DVD L Q.P.- CN1502...
  • Page 45: Circuit Boards Location

    KV-XS29M80 RM-954 5-3. CIRCUIT BOARDS LOCATION Note: * Not used for these models. 5-4. SCHEMATIC DIAGRAMS AND PRINTED WIRING BOARDS Note: Reference information • All capacitors are in µF unless otherwise noted. RESISTOR : RN METAL FILM • All electrolytic capacitors are rated at 50V unless otherwise noted.
  • Page 46 KV-XS29M80 RM-954 A BOARD WAVEFORMS PAL/SECAM NTSC 4.8Vp-p (V) 5.1Vp-p (V) 4.0Vp-p (V) 1.2Vp-p (H) 1.5Vp-p (H) PAL/SECAM NTSC PAL/SECAM NTSC 1.0Vp-p (V) 1.1Vp-p (V) 0.2Vp-p (H) 1.2Vp-p (H) 1.4Vp-p (H) PAL/SECAM NTSC PAL/SECAM NTSC PAL/SECAM 1.2Vp-p (H) 1.2Vp-p (H) 1.5Vp-p (H)
  • Page 47 (1) Schematic Diagram of A (1/2) Board – – – – – – – –...
  • Page 48: Schematic Diagram Of A (1/2) Board

    (2) Schematic Diagram of A (2/2) Board C644 0.0022 R602 C645 0.01 C656 R500 :FPRD 250V C528 680p R502 R501 :CHIP R603 L517 C500 L516 R544 470k D519 C543 RS3FS R589 T504 C514 C538 DAMPER 2W :RS C657 C551 R523 0.047 R596 R557...
  • Page 49 KV-XS29M80 KV-XS29M80 RM-954 RM-954 A BOARD MARK LIST A BOARD SYSTEM CONTROLLER, Y/C JUNGLE, DEFLECTION, NOTE: KV-XS29M80(JE) KV-XS29M80(ME) TUVIF, FRONT AMP, POWER SUPPLY The circuit indicated at left contains high voltage of over D004 D614 L505 10µH D005 D615 L506 10µH...
  • Page 50 KV-XS29M80 KV-XS29M80 RM-954 RM-954 [AUDIO AMP & CONTROL, SURROUND PROCESSOR, AV SWITCH, REAR SWITCH] PRINTED WIRING BOARD – B Board – B3 BOARD MARK LIST BOARD IC3201 NJM2187L KV-XS29M80(JE) KV-XS29M80(ME) CN1401 CN1410 Q3201 2SK246-GR Lch out Note) The parts indicated as “#” in this circuit diagram are not Lch in listed here, as they are not used for these models.
  • Page 51 (3) Schematic Diagram of B Board C1461 C1460 R1411 470p CH:CHIP F:CHIP R3272 6.8k :CHIP R1420 C1450 C1453 R1409 C1462 R1412 JR1409 R1474 220k F:CHIP JW1481 C1437 C1463 :CHIP R3211 6.8k R3247 JR1401 :CHIP C3207 150k :CHIP C1451 C1454 0.22 R1410 C1459 R3212...
  • Page 52: Schematic Diagrams Of B5, C, D3, F And H5 Boards

    MARK LIST C1515 R5842 R5847 :CHIP R1512 :CHIP :CHIP :CHIP R5840 CH:CHIP :CHIP :CHIP C5809 :CHIP JW5801 JW5800 :CHIP KV-XS29M80(JE) KV-XS29M80(ME) R5807 R5811 R5838 C5817 C5807 R5845 :CHIP C5814 47 16V C1516 :CHIP :CHIP :CHIP C5801 C5820 0.1 25V:CHIP 0.47...
  • Page 53 KV-XS29M80 KV-XS29M80 KV-XS29M80 RM-954 RM-954 RM-954 [DVD SWITCH, [RGB OUT, ROTATION CIRCUIT] [DF, DQP DRIVE] INTELLIGENT PICTURE] [CISPR] [FRONT PANEL, AV, HEADPHONE] PRINTED WIRING BOARDS – C Board – – B Board – – F Board – – H Board –...
  • Page 54: Schematic Diagrams Of B7 And Vm1 Boards

    (5) Schematic Diagrams of B and VM Boards CN5901 :S-MICRO TO A BOARD TO P2 BOARD MULTI STANDARD CN4303 CN306 COMB FILTER C5919 0.1mF C5902 Q5905 C5904 2SC2458TP-YGR BUFFER L5902 D5905 R5917 IC2300 R5930 R5913 R5927 1SS119 TDA9181 R5934 C5906 C5921 0.047 C2305...
  • Page 55 KV-XS29M80 RM-954 [MULTI STANDARD, COMB FILTER] [VELOCITY MODULATION] PRINTED WIRING BOARDS – B Board – – VM Board – – 79 –...
  • Page 56: Semiconductors

    KV-XS29M80 RM-954 5-5. SEMICONDUCTORS DIODE AK04V0 D5S6M ON3171-R AU-01Z-V1 D2L20U EL1Z ERA22-08 GP08D HSS83TD CATHODE NNCD9.1A-T1 RD33EB3T ANODE RGP02-17EL-6433 CATHODE D1NS4 D1N20R RD11ES-B3 RD20ES-B2 RD30ESB2 SPB-26MVWF RD39ES-B2 ANODE RD6.8ES-B1 1SS119-25 D3SB60 CATHODE ANODE (GRN) ANODE (GRN) CATHODE ANODE DTZ10B DTZ-TT11-15B ERC04-06S UDZS-TE17-5.1B...
  • Page 57 KV-XS29M80 KV-XS29M80 RM-954 RM-954 TRANSISTOR SE-135N RU-1P UN2111 IRF614 CXA1315M (16PIN) MARKING SIDE UN2211 CXA1315P (16PIN) VIEW UN2213 CXA1855S (48PIN) 2SA1162-G CXA2139S (48PIN) 2SC2712-YG CXP750097-011S (64PIN) 2SD2114K NJM2150D (20PIN) NJM2187L (30PIN) M24C08-BN6 (8PIN) STV5112 (15PIN) TDA9181 (32PIN) TA8200AH 2SK246-GR DTC144ESA...
  • Page 58: Exploded Views

    KV-XS29M80 KV-XS29M80 RM-954 RM-954 SECTION 6 EXPLODED VIEWS 6-2. CHASSIS NOTE: SCREW BVTP 3 × 12 • • Items marked " ∗ " are not stocked since Items with no part number and no r: 7-685-648-71 The components identified by...
  • Page 59: Picture Tube

    KV-XS29M80 RM-954 6-3. PICTURE TUBE SCREW BVTP 3 × 12 r: 7-685-648-79 REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK X-4037-231-1 BEZNET, ASSY (FOR ME) 102-108, 128 8-453-011-11 NA299-M X-4037-523-1 BEZNET ASSY (FOR JE) 102-108, 128...
  • Page 60: Electrical Parts List

    KV-XS29M80 RM-954 SECTION 7 The components identified by shading and mark ! are critical for safety. ELECTRICAL PARTS LIST Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK NOTE: • Items marked " ∗ " are not stocked since they •...
  • Page 61: Ref. No. Part No

    KV-XS29M80 RM-954 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK C528 1-162-116-00 CERAMIC 680PF C621 1-102-114-00 CERAMIC 470PF...
  • Page 62: Description Remark

    KV-XS29M80 RM-954 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK <DIODE> D613 8-719-046-74 DIODE AU-01Z-V1 D614 8-719-046-74 DIODE AU-01Z-V1...
  • Page 63 KV-XS29M80 RM-954 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK JR005 1-216-295-91 SHORT Q301 8-729-216-22 TRANSISTOR 2SA1162-G JR006...
  • Page 64 KV-XS29M80 RM-954 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK R037 1-216-025-91 RES,CHIP 1/10W R340 1-216-025-91 RES,CHIP 1/10W...
  • Page 65 KV-XS29M80 RM-954 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK R545 1-216-077-91 RES,CHIP 1/10W R616 1-260-302-51 CARBON 1/2W F...
  • Page 66 KV-XS29M80 RM-954 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK C1445 1-163-133-00 CERAMIC CHIP 470PF T603 ! 1-431-976-11...
  • Page 67 KV-XS29M80 RM-954 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK C3262 1-104-664-11 ELECT 47MF CN1409 1-764-818-11 CONNECTOR, BOARD TO BOARD 10P...
  • Page 68 KV-XS29M80 RM-954 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK JR3203 1-216-295-91 SHORT R1445 1-216-025-91 RES,CHIP 1/10W JR3204...
  • Page 69 KV-XS29M80 RM-954 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK R3210 1-216-053-00 RES,CHIP 1.5K 1/10W R3268 1-216-049-91 RES,CHIP...
  • Page 70 KV-XS29M80 RM-954 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK * A-1131-506-A B5 BOARD, MOUNTED (FOR ME) L5800...
  • Page 71 KV-XS29M80 RM-954 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK R1591 1-216-073-00 RES,CHIP 1/10W R5847 1-216-049-91 RES,CHIP 1/10W...
  • Page 72 KV-XS29M80 RM-954 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK R2313 1-249-413-11 CARBON 1/4W D709 8-719-911-19 DIODE 1SS119-25...
  • Page 73 KV-XS29M80 RM-954 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK R734 1-247-739-11 CARBON 1/2W <CONNECTOR> R744 1-215-415-00 METAL...
  • Page 74 KV-XS29M80 RM-954 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK * A-1241-346-A F BOARD, MOUNTED (FOR ME ONLY)
  • Page 75 KV-XS29M80 RM-954 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK R3912 1-247-843-11 CARBON 3.3K 1/4W <CONNECTOR> R3913 1-249-429-11...
  • Page 76: Speaker (5Cm)

    BAND, HOLD 4-392-004-11 CLIP ************************************************************************** REMOTE COMMANDER **************** 1-418-038-11 REMOTE COMMANDER (RM-954) 9-933-895-01 BATTERY COVER, REMOTE COMMANDER Sony Corporation English 99LM70189-1 Sony Technology Malaysia Sdn. Bhd. Printed in Malaysia  9-965-785-01 TV Business of General Area 1999. 12 – 102 –...

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